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Common Industrial Communication Protocols Key protocols used in Industrial
Automation & Control Systems
Ethernet/IP (Ethernet Industrial Protocol)
 Type: Ethernet-based industrial network
 Developed by: Rockwell Automation, ODVA
 Uses TCP/IP and CIP (Common Industrial Protocol)
 Applications: PLCs, HMIs, I/O modules, SCADA systems
 Features:
o High-speed real-time control & data
o Reliable for control & information sharing
Modbus TCP / RTU
Modbus RTU:
 Type: Serial (RS-232/RS-485)
 Binary-based protocol
 Master-slave communication
 Used for industrial meters, sensors, controllers
Modbus TCP:
 Type: Ethernet-based version
 Uses TCP/IP
 Faster, suitable for SCADA & PLCs
Profibus (Process Field Bus)
 Type: Serial Fieldbus (RS-485)
 Developed by Siemens & PI Organization
 Variants:
o Profibus DP (Decentralized Peripherals) - Fast I/O Communication
o Profibus PA (Process Automation) - Safe areas, lower speed
 Applications: Motors, Drives, PLCs
 Data Rate: Up to 12 Mbps
Profinet (Process Field Net)
 Type: Industrial Ethernet Protocol
 Developed by Siemens
 Uses Standard Ethernet with Real-time capabilities
 Variants:
o Profinet IO - Cyclic Data Exchange
o Profinet IRT - Isochronous Real-Time for Motion Control
 Applications: High-speed automation, robotics
CANbus (Controller Area Network Bus)
 Type: Serial, Message-based Protocol
 Developed by Bosch
 Speed: Up to 1 Mbps (higher with CAN-FD)
 Robust, real-time communication
 Applications: Automotive ECUs, Industrial Controls, Robotics
DeviceNet
 Type: CANbus-based Industrial Protocol
 Developed by Rockwell Automation
 Speed: Up to 500 Kbps
 Topology: Trunk-line / Drop-line
 Power + Data in same cable
 Applications: Sensors, Actuators, Simple I/O devices
Summary Table
Protoc
ol Medium
Sp
ee
d
Topo
logy Key Use Highlights
Ethern
et/IP
Ethernet Hi
gh
Star PLCs, I/O, SCADA Ethernet-based, CIP
Protocol
Modbu
s RTU
RS-
232/485
Lo
w
Bus Simple Controllers,
Sensors
Simple, Widely Used
Serial
Modbu
s TCP
Ethernet Me
diu
m
Star PLCs, SCADA Ethernet-based Modbus
Profibu
s
RS-485 Me
diu
m
Bus Motors, Drives, PLCs Robust Industrial
Fieldbus
Profine
t
Ethernet Hi
gh
Star Motion Control,
Automation
High-speed Industrial
Ethernet
CANbu
s
Twisted
Pair
Me
diu
m
Bus Automotive,
Industrial
Robust, Real-time
Messaging
Device
Net
CANbus-
based
Me
diu
m
Bus Sensors, Actuators Power + Data on Same
Cable
Selection Tips
 For High-Speed Ethernet Networks: Profinet, Ethernet/IP, Modbus TCP
 For Cost-Effective Serial Communication: Modbus RTU, CANbus, DeviceNet
 For Harsh Industrial Environments: Profibus, CANbus
 For Motion Control & Safety: Profinet IRT, EtherCAT
Thank You!

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Industrial communication protocol.docx Ethernet ,Can comm,Profinet,

  • 1. lide: Common Industrial Communication Protocols Key protocols used in Industrial Automation & Control Systems Ethernet/IP (Ethernet Industrial Protocol)  Type: Ethernet-based industrial network  Developed by: Rockwell Automation, ODVA  Uses TCP/IP and CIP (Common Industrial Protocol)  Applications: PLCs, HMIs, I/O modules, SCADA systems  Features: o High-speed real-time control & data o Reliable for control & information sharing Modbus TCP / RTU Modbus RTU:  Type: Serial (RS-232/RS-485)  Binary-based protocol  Master-slave communication  Used for industrial meters, sensors, controllers Modbus TCP:  Type: Ethernet-based version  Uses TCP/IP  Faster, suitable for SCADA & PLCs Profibus (Process Field Bus)  Type: Serial Fieldbus (RS-485)  Developed by Siemens & PI Organization  Variants: o Profibus DP (Decentralized Peripherals) - Fast I/O Communication
  • 2. o Profibus PA (Process Automation) - Safe areas, lower speed  Applications: Motors, Drives, PLCs  Data Rate: Up to 12 Mbps Profinet (Process Field Net)  Type: Industrial Ethernet Protocol  Developed by Siemens  Uses Standard Ethernet with Real-time capabilities  Variants: o Profinet IO - Cyclic Data Exchange o Profinet IRT - Isochronous Real-Time for Motion Control  Applications: High-speed automation, robotics CANbus (Controller Area Network Bus)  Type: Serial, Message-based Protocol  Developed by Bosch  Speed: Up to 1 Mbps (higher with CAN-FD)  Robust, real-time communication  Applications: Automotive ECUs, Industrial Controls, Robotics DeviceNet  Type: CANbus-based Industrial Protocol  Developed by Rockwell Automation  Speed: Up to 500 Kbps  Topology: Trunk-line / Drop-line  Power + Data in same cable  Applications: Sensors, Actuators, Simple I/O devices Summary Table
  • 3. Protoc ol Medium Sp ee d Topo logy Key Use Highlights Ethern et/IP Ethernet Hi gh Star PLCs, I/O, SCADA Ethernet-based, CIP Protocol Modbu s RTU RS- 232/485 Lo w Bus Simple Controllers, Sensors Simple, Widely Used Serial Modbu s TCP Ethernet Me diu m Star PLCs, SCADA Ethernet-based Modbus Profibu s RS-485 Me diu m Bus Motors, Drives, PLCs Robust Industrial Fieldbus Profine t Ethernet Hi gh Star Motion Control, Automation High-speed Industrial Ethernet CANbu s Twisted Pair Me diu m Bus Automotive, Industrial Robust, Real-time Messaging Device Net CANbus- based Me diu m Bus Sensors, Actuators Power + Data on Same Cable Selection Tips  For High-Speed Ethernet Networks: Profinet, Ethernet/IP, Modbus TCP  For Cost-Effective Serial Communication: Modbus RTU, CANbus, DeviceNet  For Harsh Industrial Environments: Profibus, CANbus  For Motion Control & Safety: Profinet IRT, EtherCAT Thank You!