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The Future of Industry in Europe. Industry 4.0
Barcelona 15/04/15
#R-Industry40
Smart robots
for smart factories
nelmia | Robotics Insight helps clients
transform robotic opportunities into value.
We provide information and advice to our clients
to shape strategic advantage from the transformational
nature of robotics in business.
From Industry 1.0 to Industry 4.0
1800 1900 2000
First
Industrial Revolution
Second
Industrial Revolution
Forth
Industrial Revolution
Mechanical production:
Water / Steam
Mass production:
Electrical power
Cyber / robotized
Mechanical
Loom: 1784
Production Line:
1870
Collaborative Robot: 2012
Third
Industrial Revolution
Industrial Robot: 1961
(Unimate)
Electronics / IT
Automization
Industrial
Robotics
Has been
around…
178.000 robots shipped in 2013
37.000 to China
1.300.000 Industrial robots in service
South Korea
Japan
Germany
Automotive
Other industries
- 437 robots/10.000 workers
- 323/10.000
- 282/10.000 (1st in Europe)
- 1/10
- 1/100
Industry 4.0: Smart robots for smart factories
Industry 4.0: Smart robots for smart factories
Industrial Robotics
High flexibility
Limited productivity
High flexibility
High productivity
High productivity
Limited flexibility
1970 1980 2000 20201990 2010
Productivity
Collaborative Robots
A collaborative robot works
in direct cooperation with humans
inside a defined workspace,
in both industrial
and non-industrial environments.
TS 15066
ISO
Machinery Directive 2006/42/EC
EN ISO 10218-1/2
ISO 13849
Robots Robot Systems
BG/BGIA
Machinery /
Control System
Technical
Spec.
Risk
Assessment
Transient
Contact
Quasi-static
Contact
Biomechanical
Limit Criteria
Incumbents
Vs
Newcomers
• Small scale operations
• High variability
• Frequent operator
presence or intervention
• Limited space
Examples:
• Machine tending
• Load / unload
• Small scale assembly
Applications
Ease of Use
UNIVERSAL
ROBOTS
UR3
UR5
UR10
UNIVERSAL
ROBOTS
Technical
specs
Model UR3 / UR5 / UR10
Payload 3 / 10 / 15 Kg
Weight 11 / 18,4 / 28,9 Kg
Reach 500 / 850 / 1300 mm
Repeatability 0,1 mm
Price 23.000 / 25.000 / 29.000 €
UNIVERSAL
ROBOTS
Sales
Source: Esben Østergaard. Universal Robots
KUKA
LBR iiwa
Leichtbauroboter
Intelligent
industrial
work assistant
Source: wsj/PHOTO: WOLFGANG RATTAY/REUTERS
ABB
YuMi
You and me
Source: ABB
ABB
YuMi
You and me
FANUC
CR-3iA
Technology / Characteristics
Serial elastic actuators on each
axis
22,000€
Torque sensors on each axis80,000€
Motor current and position
monitoring
25,000€
Industrial Robot Collaborative Robot
Robot system costs
Robot
Equipment
Commissioning
Saving
Mobile
platforms
Bin
picking
Bladerunner
2019?
Source: Boston Consulting Group
...
Industry 4.0: Smart robots for smart factories
Industry 4.0: Smart robots for smart factories
Industry 4.0: Smart robots for smart factories
€700M in funding from the European
Commission for 2014 – 2020, and triple
that amount from European industry,
SPARC is the largest civilian-funded
robotics innovation programme in the
world.
SPARC
The
partnership
for robotics in
Europe
Industry 4.0: Smart robots for smart factories
What is up to?
Industry 4.0: Smart robots for smart factories
Industrial
Automation
Collaborative
Mobile
Intelligent / Perceptive
Industry 4.0
Innovation
You
are
here
1
2
3
4
Advanced Robotics
Robotics is our business

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Industry 4.0: Smart robots for smart factories

Editor's Notes

  • #5: Oct. 2, 1967: Betty Myrah gets a cup of coffee from Unimate, a 3,500-pound robot on display at the Biltmore Hotel in Los Angeles. 48 years ago!!
  • #8: “The total worldwide stock of operational industrial robots at the end of 2013 was in the range of 1,332,000 and 1,600,000 units” Número de unidades depende de la vida útil que se atribuye al robot 178.000 robots sold in 2013 The number of multipurpose industrial robots developed by players in the Industry 4.0 supplier segment and used in European manufacturing has almost doubled since 2004
  • #14: Advantages: Designed to automate complex, often highly detailed manual manufacturing processes Low purchase price and minimal lifecycle costs Easy to set up and program Capable of being used by workers with a wide range of qualification levels Applicable to multiple types of automation Works collaboratively and in close proximity to human workers Offers a small footprint and is human-scale in size Provide fine motor control and supporting dexterous manipulation Employ machine vision, along with force, touch, position, and tactile sensors May have multiple arms and possibly a humanoid form factor Quick to reconfigure, so as to support quickly changing, low production volumes
  • #15: Ease of use: Graphical programming Intuitive control panel “Commoditized” Controller and I/O
  • #16: UR5 2009 UR10 2010 UR3 2015
  • #18: founded in 2005 by the engineers Esben Østergaard, Kasper Støy, and Kristian Kassow. During joint research at the Syddansk Universitet Odense, they came to the conclusion that the robotics market was dominated by heavy, expensive, and unwieldy robots. As a consequence they developed the idea to make robot technology accessible to small and medium-sized enterprises.[7] In 2009 the first UR5 robots were available on the Danish and German market. Since 2010 the company expands its activities steadily. Meanwhile, the robots are distributed globally. In 2012 the second robot, UR10 was launched.[8] At Automatica 2014 in Munich the company launched a totally revised version of its robots.[5]
  • #19: LBR: Leichtbauroboter Iiwa: intelligent industrial work assistant LBR iiwa enables automation in areas where it was previously impossible or not economically viable.
  • #20: YuMi: 40.000€, payload 300 gms (per arm) 14 degrees of freedom German Chancellor Angela Merkel and Indian Prime Minister Narendra Modi, far right, look at a YuMi robotic arm in Hannover, Germany, on Monday The same week ABB announced the purchase of gomTEC, makers of the Roberta collaborative robot presented at Automatica 2014.
  • #21: YuMi: 40.000€, payload 300 gms (per arm) 14 degrees of freedom ABB Chief Executive Officer Ulrich Spiesshofer
  • #22: Announced at the Hannover Messe 35Kg payload Green cover also acts as a buffer to trigger stop upon collision Force / torque sensor in base with down to 30N sensitivity. 75.000€ price tag
  • #26: Combination of identification sensors and robotic grippers… Skape technologies
  • #27: Bladerunner, James Ivory, 1982, depicted Los Angeles in 2019. That is four years from now, and there is no sign of the rebellious “REPLICANTS” portrayed in the film.
  • #32: $600 $25.3 million Series A round of funding There will be 4800 JIBO social robots making their way to people’s homes starting in January 2016.  And over a quarter of those are going to developers, building for their own pleasure as well as the JIBO store.
  • #33: ICT24.a – Research & Innovation Actions Priority market domains: healthcare, consumer, transport Advance key technologies for priority domains
  • #35: Google went on a spending spree at the end of 2013 start of 2014, and bought up a few robotic and IA companies.