Inspection guide

Mechanical
Inspection
Guide
AUG
UST
2011

MECHANICAL INSPECTION GUIDE1
MechanicalInspectionGuide
Mechanical
Inspection
Guide

Mechanical
Inspection
Guide

Legal Deposit: 4th quarter 1999
Bibliothèque nationale du Québec
ISBN — 2-550-33776-X
Published by the Quebec Safety League under the supervision of the
Société de l’assurance automobile du Québec, which is responsible for
the content.
August 2011
Reproduction in whole or in part of this publication and its communica-
tion by whatever means is allowed, on condition this is strictly for non-
commercial ends and the source is clearly indicated.
© Société de l’assurance automobile du Québec
Please address suggestions or comments to:
Service de la sécurité et de l’ingénierie des véhicules
Société de l’assurance automobile du Québec
C.P. 19600, C-4-21
333, boulevard Jean-Lesage
Québec (Québec) G1K 8J6

MECHANICAL INSPECTION GUIDEAVANT-PROPOS 5
Mechanical Inspection Guide
As part of its highway safety mandate, the Société de l’as-
surance automobile du Québec established a mechanical
inspection program for road vehicles.
The present guide sets forth the inspection procedures
and standards applicable to most vehicles. Designed as a
quick reference tool for mechanics and highway carrier
enforcement officers, it describes mechanical inspection
procedures as well as the minor and major defects most
likely to be encountered.
The contents of this guide are drawn from the Highway
Safety Code and the Regulation respecting safety stan-
dards for road vehicles. We therefore encourage users to
consult the Code and Regulation for all legal questions.
FOREWORD
We would like to thank the Direction de la coordination
des opérations de contrôle routier and the following asso-
ciations for their invaluable advice:
❚ Association du camionage du Québec
❚ Association des propriétaires d’autobus du Québec
❚ Association des mandataires en vérification mécanique
❚ Association du transport écolier du Québec
Foreword
MECHANICAL INSPECTION
The SAAQ has implemented various measures to
protect the public against the risks inherent in
use of the road, one of which is to ensure that
vehicles using Québec roads are mechanically
safe. Therefore, certain types of vehicle are
required to undergo a sporadic or periodic
mechanical inspection.
Limits of the technical appraisal
The technical appraisal is a legal requirement. It
consists of a visual inspection of the compo-
nents listed in this guide. To find out whether
your vehicle is mechanically safe, we highly rec-
ommend that you submit it to a mechanical
inspection by your mechanic as well.

MECHANICAL INSPECTION GUIDETABLE OF CONTENTS 6
TABLE OF CONTENTS
General Information 8
Section 1
LIGHTS AND SIGNALS 9
1.1 Headlights, lights and reflectors 9
1.2 Electric cable, plug, connection, 12
socket, battery
1.3 Headlight alignment 13
Section 2
STEERING SYSTEM 19
General information 19
2.1 Steering wheel 19
2.2 Steering column and slip joint 20
2.3 Steering box or rack and pinion 21
2.4 Steering linkage 22
2.5 Power steering 24
2.6 King pin 25
2.7 Ball joints 26
Section 3
FRAME, UNDERBODY AND COUPLING DEVICE 29
3.1 Frame and underbody 29
3.2 Load space 31
3.3 Landing gear 31
3.4 Sliding bogie 32
3.5 Upper coupler 33
3.6 King pin 33
3.7 Turntable platform 34
3.8 Fifth wheel 34
3.9 Other coupling devices 36
Section 4
SUSPENSION 39
Section 5
BRAKES 47
5.1 Parking brake 47
5.2 Hydraulic braking system 48
5.3 Anti-lock braking system 52
5.4 Electromagnetic braking system 52
5.5 Air braking system and components 53
5.6 Working order of air braking system 54
5.7 Working order of mechanical 56
components and air braking system
5.8 Disc brakes 59
5.9 Drum brakes 61
Section 6
FUEL AND ENGINE CONTROL SYSTEMS 63
6.1 Fuel system 63
6.2 Engine control system 65
Section 7
EXHAUST SYSTEM 67
Section 8
WINDOWS AND REARVIEW MIRRORS 69
8.1 Windows 69
8.2 Rearview mirrors 70
Section 9
ACCESSORIES 71
9.1 Sun visor 71
9.2 Horn 71
9.3 Windshield wipers and washer fluid 71
9.4 Heater system and defroster 72
9.5 Engine start out of gear 72
9.6 Speedometer and odometer 72
9.7 Indicator lights or gauges on school buses 72
9.8 Retractable stop sign in school buses 73
9.9 Clutch control 73
9.10 First-aid kit and chemical fire 73
extinguisher in school buses
9.11 Crossing control arm on school buses 73
9.12 Drive shaft 73
TableofContents

■ Minor defect
■ Major defect
Passenger vehicles and
light trucks only:
Trailers and semi-trailers only:
Straight-body trucks only:
Truck tractors only:
School buses
and minibuses only:
Motor coaches only:
City buses only:
Dump trucks only:
MECHANICAL INSPECTION GUIDETABLE OF CONTENTS 7
Section 10
TIRES AND WHEELS 75
10.1 Tires 75
10.2 Wheels 78
Section 11
BODY 81
11.1 Engine hood 81
11.2 Tilt cab 82
11.3 Bumpers 82
11.4 Cab door 83
11.5 Door or cover of load space 83
11.6 Cab floor 83
11.7 Load space 83
11.8 Air bag and seat belts 84
11.9 Seats and bench seats 84
11.10 Service and exit doors 85
11.11 Emergency exit
85
11.12 Interior equipment 86
11.13 Equipment for transporting 86
persons with disabilities
Appendix 1
Pressure Conversion Table 87
Appendix 2
Length Conversion Table 88
Appendix 3
Special Information Regarding Windows 89
Alphabetical index 90
English/French Glossary 91
French/English Glossary 92
KEY
A pictogram in the margin means that this provision
applies to this category of vehicle only.
Key

MECHANICAL INSPECTION GUIDEGENERAL INFORMATION 8
PRECEDENCE OF MANUFACTURER’S STANDARDS
UNITS OF MEASUREMENT
CONDITIONS FOR MECHANICAL INSPECTION
SAFETY RULE
The inspection procedures and compliance criteria
described in this guide may not apply to certain vehicles, in
which case the vehicle manufacturer’s standards shall take
precedence.
General Information
Imperial measures are indicated in parentheses for infor-
mation purposes and have no legal substance.
An inspection agent may refuse to inspect a vehicle where
dirt or other obstructing matter (ice, grease, rust, etc.) pre-
vents a complete visual inspection of all vehicle compo-
nents. The vehicle must be without a load.
The client may clean his vehicle himself and then come
back for an inspection or, with the client’s permission and
at his expense, the agent may clean the dirty or obstructed
components before proceeding with the inspection.
To ensure that the vehicle does not move unexpectedly
during inspection, wheel chocks should be placed in front
of and behind the drive axle on the driver’s side of the vehi-
cle or, in the case of a tandem axle, between the axles. Put
the gearshift lever in “N” (Neutral), release the parking
brake and turn the ignition switch to the “ON” position.
Never go underneath a vehicle with its engine running.
GeneralInformation

LIGHTS AND SIGNALSSECTION 1 9
PARTS AND PROCEDURES DESCRIPTION OF DEFECT
Perform a visual inspection of the following headlights
and lights to make sure they are in proper working order.
Check each position using the control lever. Make sure
the headlights, lights and reflectors are firmly attached to
their anchorage by gently pushing them in all directions.
N.B.: Subject to restrictions expressly provided for in the
Highway Safety Code, owners may install additional lights
or headlights on their vehicle provided those required by
the Code are present and of the proper colour (e.g.
amber lights at the rear of semi-trailers that remain lit
except when flashing).
N.B.: See the drawings at the end of this section for the
placement and colour of required lights.
General Information:
■ The required headlights, lights or reflectors are not
present or are not mounted in the locations designed
for that purpose.
■ A headlight or light does not function or does not
shine with the intensity specified by the manufacturer.
■ A headlight, light, lens or reflector is missing, broken
or cracked so as to let water in, or is loose, dis-
coloured, painted over or of the wrong colour.
■ A device or material is mounted on or affixed to the
vehicle, a headlight, light or lens so as to hide or dim
the light.
a) Headlights
Make sure the high and low beams are functioning
properly. If the vehicle is equipped with retracting
headlight bases or headlight shutters, make sure they
are working properly as well.
Check headlight alignment using either a screen as
described on pages (13 and 14) or specially designed
instruments provided with the vehicle (e.g. levels).
■ One of the headlights is not the required colour
(white).
■ The high-beam indicator light does not work.
■ Headlight alignment does not comply with standards.
■ A headlight cover or shutter does not open properly,
does not completely withdraw to expose the head-
lights or does not remain in the fully open position
when the headlights are on.
■ The vehicle does not have at least one low-beam
headlight that works.
1.1 HEADLIGHTS, LIGHTS AND REFLECTORS
Section 1 Lights and Signals
Section1LightsandSignals

b) Front and rear parking lights
and rear reflectors
N.B.: The rear of a trailer or semi-trailer may be fitted
with reflective strips, instead of reflectors, as long as
they are installed in compliance with section 1.3.
■ The front parking lights are not the required colour
(amber or white).
■ The rear parking lights are not the required colour
(red).
■ The rear reflectors are not the required colour (red).
■ The vehicle does not have at least one rear park-
ing light that works.
c) Brake lights
Check to see whether the lights are working properly by
gently depressing the brake pedal.
N.B.: If the vehicle is equipped with a centre stop lamp, it
must be checked as well. Centre stop lamps are
mandatory in passenger vehicles manufactured after
January 1, 1987.
■ The brake lights are not the required colour (red).
■ The vehicle does not have at least one brake light
that works.
d) Turn-signal lights
N.B.: Tractor semi-trailers are not required to have turn-
signal lights at the rear if they are equipped with dou-
ble-face turn-signal lights on the front.
■ The front lights are not the required colour (amber or
white).
■ The rear lights are not the required colour (amber or
red).
■ The turn-signal indicator does not function.
e) Side marker lights and reflectors
N.B.: Side marker and clearance lights may be com-
bined on condition that the light used is visible from
the side, front or rear, as the case may be.
N.B.: Motor vehicles measuring 9.1 m (30 ft) or more
in length must carry side reflectors and marker lights
midway between the front and rear side marker lights.
N.B.: The sides of a trailer or semi-trailer may be fitted
with reflective strips, instead of reflectors, as long as
they are installed in compliance with section 1.3.
■ The side marker lights or reflectors on the front are
not the required colour (amber).
■ The side marker lights or reflectors at the rear are not
the required colour (red).
■ The lights or reflectors midway between the front and
rear side marker lights, if required, are not the
required colour (amber).
f) Hazard warning lights
N.B.: Required only where they were installed as part
of the original equipment. ■ The indicator light does not function.

g) Clearance lights
N.B.: Where the rear identification lights are mounted
at the very top of the vehicle, the clearance lights need
not be mounted in the upper right and left extremities.
The front and rear clearance lights may be combined
with the side marker lights on condition that they are
visible from the side, front or rear, as the case may be.
N.B.: Not required at the rear of tractor semi-trailers
that do not have a load space.
■ The clearance lights on the front are not the required
colour (amber), are not placed at the same height or
are more than 15 cm (6 in) from the upper right and
left extremities of the vehicle.
■ The clearance lights at the rear are not the required
colour (red), are not placed at the same height or are
more than 15 cm (6 in) from the upper right and left
extremities of the vehicle.
h) Identification lights
N.B.: Not required at the rear of tractor semi-trailers
that do not have a load space.
N.B.: Where the rear identification lights are not
placed at the very top of the vehicle, they may be
allowed in certain closed semi-trailers manufactured
this way.
■ The identification lights on the front are not the
required colour (amber), are not grouped in a hori-
zontal row at the centre above the windshield, or are
not spaced between 15 cm (6 in) and 30 cm (12 in)
apart.
■ The identification lights at the rear are not the
required colour (red), are not grouped in a horizontal
row at the centre as close as possible to the top of the
vehicle, or are not spaced between 15 cm (6 in) and
30 cm (12 in) apart.
i) Backup light
N.B.: The backup light does not have to be controlled
by the position of the gearshift lever and is not
required in trailers and semi-trailers.
■ The backup light is not the required colour (white).
■ Where the light is controlled by the gearshift lever, it
does not turn off when the vehicle is no longer in
reverse.
■ Where the light is hand-controlled, it does not work.
j) Licence plate light
N.B.: Required only where the licence plate is affixed
to the rear of the vehicle. ■ One of the lights does not work.
l) Daytime running lights
N.B.: All vehicles manufactured after December 1
1989 must be equipped with two white or amber day-
time running lights on the front. These lights may be
alone or combined with the headlights or parking
lights.
■ One of the lights is not the required colour.
■ One of the lights does not work.
k) Instrument lights
■ One of the lights does not work.

m) Interior lights
Check the lighting for the centre aisle, the entrance
and exit steps and the boarding space. ■ One of the lights does not function.
n) Reflective strips
N.B.: Except for trailers designed exclusively for
dwelling or office purposes, all trailers and semi-trail-
ers measuring at least 2.05 m in width and having a
gross vehicle weight rating of 4,500 kg or more must
be equipped with reflective material in accordance
with the Motor Vehicle Safety Act.
N.B.: A series of reflectors may be used instead of
reflective strips as long as the reflectors are spaced at
no more than 100 mm apart, measured from centre-
to-centre.
N.B.: School buses are not required to have reflective
strips; however, if they do, the strips must be yellow.
■ The reflective strips or their installation do not comply
with section 1.3.
■ The reflective material is poorly attached, lacking, not
visible, seriously damaged or not of the required
length.
o) Flashing lights on school buses
Visually inspect the flashing lights on the top of the
front and rear of the bus and on the retractable stop
sign to make sure they work properly.
■ A light is not the required colour or does not come
on.
■ The indicator light does not function.
Conduct an inspection of all visible parts without disas-
sembling them and with the circuits turned on. ■ An electric cable, plug, connection, socket or switch is
broken, abraded, cracked, corroded or worn in a way
that impedes the good working order of the compo-
nent connected to it.
■ An electric cable that is not grounded is not covered
with a protective and insulating sheath.
■ There is a short circuit in one of the electric cables.
■ The operation of one circuit interferes with the opera-
tion of another circuit.
■ A battery terminal has extreme corrosion build-up.
■ The battery or battery cover, where part of the origi-
nal equipment, is not secured properly.
1.2 ELECTRIC CABLE, PLUG, CONNECTION, SOCKET, BATTERY

1.3 INSPECTION OF HEADLIGHT ALIGNMENT
1.3.1Procedure
Inspect headlight alignment using a screen as indicat-
ed below:
Place the vehicle so that it is facing the screen and the
headlights are directly above a painted line on the
floor.
Align the centre of the vehicle with a line drawn down
the centre of the screen by looking through the centre
of the rear window and over the hood ornament. Ask
the driver to adjust the position of the vehicle so that
it is in line with these two points. If there is no hood
ornament, mark the centre of the windshield and rear
window with masking tape and use these two points
to place the centre line of the vehicle in direct line with
the centre of the screen.
Adjustable
vertical strips
Adjustable
horizontal strip
Horizontal line opposite
centre of headlights
minimum
3,6 metres (12 ft.)
Distance between
headlights
Centre line of
screen
Drawing of a screen for
checking headlight
alignment
8 metres
Centre line of vehicle
Painted line on floor
N.B. If a special instrument is used to check head-
light alignment, it should be used as directed by the
manufacturer.

1.3.2 High beams
With the vehicle correctly positioned, turn the head-
lights on high beam and check the centre of the high-
intensity zone on the screen.
a) Horizontal alignment
■ The centre of the high-intensity zone is more than
10 cm (4 in) on the left or right of the vertical line
passing through the centre of both headlights.
b) Vertical alignment
■ The centre of the high-intensity zone is more than 10
cm (4 in) above or below the horizontal line passing
through the centre of both headlights.
Horizontal tolerance
10 cm (4 in.)
Vertical tolerance
10 cm (4 in.)
Vertical line passing through the
centre of the left headlight
centre of the right headlight
Horizontal line passing through
the centre of both headlights
1.3.3 Low beams
With the vehicle correctly positioned, turn the head-
lights on low beam and check to see where the left
and upper extremities of the high-intensity zone are
on the screen.
Horizontal tolerance
10 cm (4 in.)
Vertical tolerance
10 cm (4 in.)
centre of the left headlight
centre of the right headlight
Horizontal line passing through
the centre of both headlights

a) Horizontal adjustment
■ The left extremity of the high-intensity zone is more
than 10 cm (4 in) on the left or right of the vertical line
passing through the centre of the headlight.
b) Vertical adjustment
■ The upper extremity of the high-intensity zone is more
than 10 cm (4 in) above or below the horizontal line
passing through the centre of both headlights.
Headlights
Front parking lights (amber or white)
Front turn-signal lights (amber or white)
Side marker lights and reflectors on front (amber)
Side marker lights and reflectors at rear (red)
Side marker lights and reflectors midway
between front and rear side marker lights (amber)
Licence plate light(white)
Backup light (white)
Rear parking lights (red)
Rear turn-signal lights (red or amber)
Brake lights (red)
Front clearance lights (amber)
Front identification lights (amber)
Rear clearance lights (red)
Rear identification lights (red)
Rear reflector (red)
For vehicles measuring 2.03 m or less in width
For vehicles measuring 9.1 m or more in length
For vehicles measuring over 2.03 m in width
Must be installed above the top of the windshield
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
Required lights and signals in heavy vehicles
12
3
5
2
1
13
13
15
11
14
10
9
16
8
4 5
4
45 6 4
7

Headlights
Front clearance lights (amber)
Front identification lights (amber)
Side marker lights and reflectors on front (amber)
Side marker lights and reflectors midway between
front and rear side marker lights (amber)
Side marker lights and reflectors at rear (red)
Identification lights (red)
Rear clearance lights (red)
Brake lights (red)
Backup light (white)
Rear reflectors (red)
Licence plate light
Two (2) flashing red lights on the front, visible
from a distance of 500 ft at all times, indicating
that children are getting on or off the school bus
Two (2) flashing red lights at the rear indicating
that children are getting on or off the school bus
Flashing red lights on the stop sign
For vehicles measuring 2.03 m or less in width
For vehicles measuring 9.10 m or more in length
For vehicles measuring over 2.03 m in width
Must be installed above the top of the windshield
For school buses with a chassis manufactured after July 1, 1997
68 7
5
12
11
13
14
15
16
9
104
1
3
3
1
4
5
16
15
12
189
10
11
14
13
6
78
17
19
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.

Headlights
Front hazard warning lights
Side marker lights on front (amber)
Side marker lights at rear (red)
Brake lights (red)
Rear hazard warning lights (red)
Rear reflectors (red)
Licence plate light
Backup lights (white)
Side
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
Front
1
4
3
2
Rear
5
6
8
11 13 12
7
9
10
8
30 cm
(12 in.)
30 cm
(12 in.)
30 cm
(12 in.)
Location of reflector strips Height Colour
Upper rear-facing corner At the top White
Horizontal surface of rear bumper bar, on its entire width, facing the rear No requirement Alternating red and white sections
On trailer’s entire width, facing the rear As horizontal as practicable and as close Alternating red and white sections,
as practicable, beween 375 mm and 1525 mm or solid white, solid yellow
from the ground or alternatign white and yellow
On each side, facing sideward, over at least 50% of vehicle lenght, As horizontal as practicable and as close Alternating red and white sections,
starting and ending at extremities as practicable, beween 375 mm and 1525 mm or solid white, solid yellow
from the ground or alternatign white and yellow

Visually and manually inspect the steering components.
■ A component of the steering system is displaced, bent,
modified, worn, damaged or used to the point of
hampering the handling of the vehicle.
■ The front wheels are visibly out of alignment.
a) Maximum play
◆ If the vehicle has power steering, the engine
should be running, the fluid in the reservoir at
the level recommended by the manufacturer and
the belt tight enough so that it does not slip.
◆ Place the front wheels in the straight-ahead posi-
tion.
◆ Turn the steering wheel from left to right until the
wheels move.
◆ Align a reference point on the circumference of
the steering wheel with a ruler.
◆ Turn the steering wheel in the opposite direction
until the front wheels move.
◆ Measure how far the reference point has moved.
For a vehicle whose gross vehicle weight rating
(GVWR) is less than 4,500 kg
■ 51 mm (2 in) for power steering.
■ 75 mm (3 in) for standard steering.
■ 10 mm (3/8 in) for rack-and-pinion steering, power or not.
■ 60 mm (2 3/8 in) for power steering.
■ 87 mm (3 1/2 in) for standard steering.
■ 15 mm (5/8 in) for rack-and-pinion steering.
For a vehicle whose gross vehicle weight rating (GVWR) is
4,500 kg or more
Power or standard steering:
■ 90 mm (3 1/2 in) where the diameter of the steering
wheel is 500 mm (20 in) or less.
■ 100 mm (4 in) where the diameter of the steering
wheel is greater than 500 mm (20 in).
Power steering:
Standard steering:
STEERING SYSTEMSECTION 2 19
GENERAL INFORMATION
2.1 STEERING WHEEL
Section 2 Steering System
Section2SteeringSystem

b) Mounting and anchorage of steering wheel
Perform a visual and manual inspection by pulling
and pushing on the steering wheel in all directions. If
the vehicle is equipped with an adjustable steering
wheel, make sure the adjustment mechanism is func-
tioning properly.
■ The steering wheel is not firmly attached to the steer-
ing column.
■ The steering wheel does not remain in the desired
position (in the case of an adjustable steering wheel).
■ The steering wheel does not remain in its normal
position and there is a risk of separation.
c) Condition
Visually inspect the condition of the steering wheel
■ The steering wheel is warped, cracked, broken, dam-
aged or modified.
■ The original steering wheel has been replaced with a
steering wheel that has an outside diameter of less
than 30 cm (12 in) or an uneven surface.
a) Mounting and anchorage of steering column
Perform a visual and manual inspection by pulling
and pushing on the steering wheel and column in all
directions to make sure the column is securely
anchored.
■ The steering column is not securely anchored.
■ A bolt is loose.
■ A mounting component is missing, cracked or bro-
ken and there is a risk of separation.
■ The steering column has moved from its normal
position and there is a risk of separation.
2.2 STEERING COLUMN AND SLIP JOINT
b) Column bearing
Check the column bearings and joints according to the
following procedure:
◆ Turn the steering wheel 1/4 turn to the left and
right;
◆ Pull and push on the steering wheel in the direc-
tion of the column.
■ A bearing rattles, is jammed or obstructed, or the
amount of play is outside the specifications.

If the vehicle is equipped with power steering, the engine
should be running, the fluid in the reservoir at the level rec-
ommended by the manufacturer and the belt tight enough
so that it does not slip.
◆ Turn the steering wheel from left to right until there is
resistance.
◆ Visually inspect the steering box or rack and pinion to
make sure they are securely mounted.
◆ Count the number of turns required to bring the steer-
ing wheel from the centre to as far left and right as
possible.
◆ Check the clearance between the tires and frame or
body in every position.
N.B.: Where possible, straight-body trucks should not be
loaded during this inspection; otherwise, the inspection
should be performed with the front of the vehicle partially
lifted or while driving ahead very slowly in an open area.
■ The steering box, auxiliary box or rack and pinion is
not securely attached to the vehicle.
■ There is a major oil leak.
■ A mounting component is slack or has been repaired
by means of welding.
■ When turned, the steering wheel sticks or becomes
blocked.
■ There is a difference of more than one-half turn
between the number of turns required to bring the
steering wheel from the centre to as far left or right as
possible.
■ The clearance between the tire and the chassis frame
or body when the steering wheel is turned is less than
25 mm (1 in).
■ The steering box or auxiliary steering box has
moved from its normal position and there is a risk
of separation.
c) Joints and slip joint
Check the amount of play in joints, the slip joint and
couplings by gently turning the steering wheel from
left to right so that the wheels move.
■ A joint or coupling is damaged, slack, repaired by
means of welding, jammed, obstructed or has a free
play outside the specifications.
■ A slip joint has a rotation play of more than 1.2 mm
(0.05 in) between the splines, or a vertical play of
more than 6.4 mm (1/4 in) in the shaft.
■ A slip joint or cross and roller universal joint of
the steering column is in imminent danger of
breaking.
■ A joint in the steering column is in imminent dan-
ger of breaking.
2.3 STEERING BOX OR RACK AND PINION

2.4 STEERING LINKAGE
Inspect the steering linkage with the wheels on the ground.
If the vehicle is equipped with power steering, the engine
should be running, the fluid in the reservoir at the level rec-
ommended by the manufacturer and the belt tight enough
so that it does not slip.
◆ Place the wheels in the straight-ahead position.
◆ Turn the steering wheel from left to right until the
wheels move.
◆ Visually inspect all components and check the amount
of play in the direction of the movement or the force
applied on the couplings or joints.
Never go underneath a vehicle with its engine running.
■ A mounting component is bent out of shape or has
been repaired by means of welding.
■ A component of the steering linkage is bent out of
shape or damaged.
■ There is excessive play in a coupling or joint.
■ A component of the steering linkage is cracked,
broken, not securely mounted, repaired with
welds or so damaged as to affect the parallelism of
the wheels.
■ A ball joint of the steering linkage has play
exceeding 3.2 mm (1/8 in) in the direction of the
movement or the applied force.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
15
13
12
1
2
3
4
5
6
7
14
11
10
89
Steering box
Sector shaft
Pitman arm
Drag link
King pin
Steering arm
Spindle
Knuckle arm
Tie rod end
Adjusting sleeve
Cross tube
Universal joint
Steering column
Front axel
Rail
Single-axle steering system

1
33
4
3
2
6 15
2 4
1.
2.
3.
4.
5.
6.
Steering box
Pitman arm
Drag link
Steering arm
Universal joint
Steering column
List
Swaybar
link kit
Tie rod
Idler arm
Tie rod end
Swaybar
Center link
Pitman arm
Adjusting sleeve
Rack and pinion
Tie rod Tie rod end
Steering column
Schematic diagram of a two-axle steering system
Schematic diagram of a standard steering linkage
Schematic diagram of a rank-and-pinion steering system

2.5 POWER STEERING
Visually or manually inspect the following components.
The engine should be off.
a) Fluid level
b) Belt
c) Connections and couplings
d) Pump
e) Auxiliary cylinder
f) Working order
◆ Turn the engine on.
◆ Turn the steering wheel to the left and
NOTE : Where possible, straight-body trucks should not be
loaded during this inspection; otherwise the inspection
should be performed while slowly advancing the truck a
few metres.
■ The fluid in the reservoir is not at the level recom-
mended by the manufacturer.
■ The belt of the pump is not at the tension determined
by the manufacturer, slips when the steering wheel is
turned, or has a cut in it.
■ The belt has cuts and is in imminent danger of
breaking.
■ A connection or coupling is cracked, damaged or
poorly attached.
■ A connection is leaking (more than a slight seepage).
■ A connection has a cut and is in imminent danger
of breaking.
■ The pump is poorly mounted or leaks other than
slight seepage.
■ The pump is poorly mounted and there is a dan-
ger of breaking.
■ The auxiliary cylinder is not firmly attached to the
vehicle or leaks other than slight seepage.
■ The auxiliary cylinder is not firmly attached and
there is a danger of breaking.
■ The power steering does not function properly.
■ The power steering does not function at all.

2.6 KING PIN
a) Horizontal play
◆ Lift the wheels off the ground.
◆ As needed, apply the service brakes to eliminate
bearing play.
◆ Place your hands on the top and bottom of the
wheel and swing it back and forth from the inside
to outside.
Note : You can also use a pry bar. Insert it in the
wheel rim or under the tire.
◆ Measure the amount of play in the king pin. If
needed, use a micrometer.
■ The horizontal play measured at the outside circum-
ference of the tire is greater than:
— 3.2 mm (1/8 in) where the diameter of the lower
rim is 51 cm (20 in);
— 4.8 mm (3/16 in) where the diameter of the rim
is 51 cm (20 in) or more.
■ The king pin is seized up.
b) Vertical play
◆ Lift the wheels off the ground.
◆ Place a pry bar under the wheel and press down.
◆ Measure the amount of vertical play between the
axle and the bracket of the king pin. If needed,
use a micrometer.
■ The vertical play measured between the bracket of the
king pin and the axle is greater than 2.5 mm (3/32 in).
10
20
3040
50
60
0
King pin
Axle beam

Wear
indicator
◆ Depending on the type of suspension system, lift the
front of the vehicle so as to unlock the joint to be
checked.
◆ If necessary, install a micrometer on the suspension
arm so as to measure the vertical and horizontal play
between the ball joint and its housing.
■ A ball joint connected to a suspension arm has
50% more play than the manufacturer’s standard
or could come out of its housing if knocked.
■ The vertical or horizontal play measured is greater
than that determined by the manufacturer.
2.7 BALL JOINTS
– Horizontal play
Place your hands on the top and bottom of the tire
and try to swing it back and forth.
NOTE : Do not measure the horizontal play where
not indicated by the manufacturer.
– Vertical play
Place a pry bar under the tire and lift it enough to
offset the weight of the wheel and tire.
N.B.: Where the joints have a wear indicator, per-
form the inspection with the wheels on the
ground.
■ Where a joint has a wear indicator, the position of the
indicator is not within the limits determined by the
manufacturer.

Maximum
tolerance
Maximum
tolerance
Horizontal play Vertical play
Maximum
tolerance
Horizontal play
Maximum
tolerance
Vertical play
Maximum
tolerance
Horizontal play
Maximum
tolerance
Vertical play
Spring suspension on upper arm MacPherson strut suspension
Spring or torsion bar suspension on lower arm

Visually inspect the following components:
a) Side rails
Note: These requirements apply to all types of side
rails (single and double channel).
General Information
■ A component of the chassis frame is broken,
cracked or sags in a way that makes a mobile part
and the body touch.
■ A component of the frame is so cracked or broken
that it hampers the good working order or reduces
the solidity of a steering, suspension, coupling,
engine or transmission component.
■ A side rail is broken in a place where there is no
stress, cracked, misshapen or perforated by rust.
■ A side rail is in imminent danger of breaking.
■ There is a crack of 37 mm (1 1/2 in) or more in the
vertical part of the side rail (web) or a crack of
25 mm (1 in) or more in the horizontal lower part
of the side rail (flange).
■ There is a crack beginning in the horizontal lower
part of the side rail and extending into the vertical
part.
FRAME, UNDERBODY AND COUPLING DEVICESECTION 3 29
3.1 FRAME AND UNDERBODY
Side rail
Cross member
Straight crack
Flange
Web
Section 3 Frame, Underbody and Coupling Device
Section3Frame,UnderbodyandCouplingDevice

Frame,UnderbodyandCouplingDeviceSection3
b) Cross members
c) Engine, gearbox, cab supports
To check the engine supports:
◆ Set the parking brake;
◆ Put the vehicle in drive or reverse gear;
◆ Gently rev the engine.
d) Parts of the frame used to secure the body, load,
load space, suspension and steering
e) Floor joists
■ A cross member is missing, cracked, bent, perforated
by rust or not securely mounted.
■ A support is missing, cracked, damaged, broken, bent
or not securely mounted.
■ A component is missing, out of order, not securely
mounted, damaged, cracked, broken or bent.
■ A joist is missing, damaged, cracked, broken, bent or
not securely mounted.
Joist
Joist

3.2 LOAD SPACE
– Panels, side rails, platform
– Fasteners, stoppers
■ A panel, side rail, platform or other element delimit-
ing the load space is not securely mounted.
■ The platform or one of the panels is not strong
enough to support the maximum loads determined by
regulation.
■ A bracket, clamp, fastener or stopper is missing,
cracked, broken or loose, or worn or corroded to the
point that its capacity is reduced.
3.3 LANDING GEAR
Check the condition and working order of the landing
gear by performing a visual and manual inspection. ■ A component of the landing gear is blocked, seized
up, warped, cracked or not properly mounted.
■ The hold-down mechanism does not function.
f) Underbody
Check the structural members of the body, particularly the
side rails and profiled-sheet cross members.
N.B.: Monocoque bodies have profiled-sheet cross mem-
bers instead of the conventional side rails.
■ A structural member is missing, cracked, broken,
bent, perforated by rust, not securely mounted or not
assembled in accordance with the manufacturer’s
standards.

Check the following components:
a) Side rails of sliding bogie
b) Locking and hold-down device
Activate the device
c) Stoppers
■ A side rail is cracked, broken or seized up.
■ A side rail is in imminent danger of breaking.
■ There is a crack of 37 mm (1 1/2 in) or more in the
vertical part of the side rail (web) or a crack of
25 mm (1 in) or more in the horizontal lower part
of the side rail (flange).
■ There is a crack beginning in the horizontal lower
part of the side rail and extending into the vertical
part.
■ The locking and hold-down device is missing, out of
order, damaged, cracked, broken or seized up.
■ More than 25% of the locking pins in the sliding
bogie are missing or not engaged.
■ A stopper is missing, cracked or broken.
3.4 SLIDING BOGIE
Locking pin
Stopper
Side rail
of trailer Guide rail
Side rail
of sliding bogie Locking device
handle

Visually inspect the mounting and condition of the king pin,
measure its wear with an appropriate tool and check the
angle using a square that is longer than 40 cm (16 in) on
one side.
■ The king pin and upper coupler are not at a right
angle respectively in all directions.
■ The king pin has been repaired by means of welding.
■ The king pin is worn such that the diameter in a given
spot is reduced by more than 3.2 mm (1/8 in).
■ The king pin is cracked, not securely mounted, or
warped to the point of adversely affecting the
coupling.
3.6 KING PIN
3.5 UPPER COUPLER
Visually inspect the mounting of the upper coupler or plate
and measure the curve of the upper coupler using a
straight rod at least one metre long and a slide caliper.
■ The upper coupler is curved downwards more than
6.4 mm (1/4 in), or more than 1.6 mm (1/16 in)
upwards within a radius of 483 mm (19 in) measured
from the king pin.
■ The upper coupler is corroded to the point of weak-
ening its resistance or the solidity of its mounting to
the vehicle.
■ The upper coupler is cracked, not securely mounted,
or warped to the point of adversely affecting the
coupling.Max 1.6 mm (1/16")
Max 6.4 mm (1/4")
Straight rod

If the upper coupler and king pin are mounted on
a turntable platform, visually inspect the safety, working
order and vertical play of the mounting using
a micrometer.
■ The platform is not securely mounted, the bearings
are seized up or there is a vertical play of more than
6.4 mm (1/4 in).
a) Supports
General Information
■ A component of the coupling device is not firmly
attached to the towing vehicle, is cracked, broken,
bent, missing, worn or so poorly adjusted that it
might break or rupture.
■ More than 20% of the fasteners on the coupling
device are missing or ineffective.
In the case of a tractor coupled with
a semi-trailer:
■ The king pin is not properly engaged.
■ There is movement between a fastener of the cou-
pling device and the frame of the tractor or semi-
trailer.
■ The horizontal play between the king pin and the
jaws exceeds 12.8 mm (1/2 in).
■ A support is broken, cracked, bent, has been repaired
by means of welding or is not firmly attached to the
vehicle, or a bolt is loose, missing or of a class lower
than SAE Class 8 (or 10.9 mm).
3.7 TURNTABLE PLATFORM
3.8 FIFTH WHEEL
Attachement bracket
on trailer
Turntable platform

b) Jaws and locking device
For tractors not coupled with a semi-trailer, the jaws
and locking device are checked using a tool attached
to a king pin.
For a combination of road vehicles, the play between
the jaws and the king pin is measured as follows:
◆ Apply the trailer brake;
◆ Back the trailer up;
◆ Put a mark on both parts of the coupling device;
◆ Drive the tractor forward and apply
the service brake;
◆ Measure the space between the two marks.
c) Jaw tow pins
d) Coupling plate
e) Pins of coupling plate
■ In the case of a combination of vehicles or using an
appropriate tool, the horizontal play between the jaw
and kingpin exceeds 6.4 mm (1/4 in).
■ The jaw or locking device is seized up, not prop-
erly adjusted, cracked, broken or has been
repaired by means of welding.
■ A tow pin is loose.
■ The plate is cracked, broken, bent or has been
■ There is a crack, weld or break in a part of the cou-
pling plate that bears a load or is subject to ten-
sion or shear stress.
■ The horizontal play between the pins exceeds 9.5 mm
(3/8 in).

3.9 OTHER COUPLING DEVICES
a) Supports
■ The coupling device is not securely mounted or a
component is cracked, broken, bent, missing, seized
up or so worn that it hampers the smooth operation.
■ A cast or forged part shows signs of welded repairs.
■ More than 20% of the fasteners on a component
of the coupling device are missing or ineffective.
■ A component of the coupling device is not secure-
ly mounted, is cracked, broken, bent, missing,
worn or so poorly adjusted that it might rupture
or fall off.
■ There is a crack, weld or break in the part of the
coupling device that bears a load or is subject to
tension or shear stress.
■ A support is not securely mounted. A bolt is loose,
missing or a lower class than Class 8 or the size deter-
mined by the manufacturer for tow trailers with a gross
vehicle weight rating of 4,500 kg or more.
Upper
coupler
Fastening
hardware
Pin
Mounting
angle
Supports
Straight rod
Jaws
Side rail
Locking
device
Stoppers
Part of upper coupler
supporting load
(inside dotted line)
Sliding fifth wheel
Stationary fifth wheel
f) Slide supports and stoppers in sliding king pins
■ A front or rear stopper is missing or not firmly
attached.
■ A sliding support is cracked or worn.
■ The side, vertical or lengthwise movement of the slid-
ing support is greater than 6.4 mm (1/4 in) in locked
position.
■ More than 25% of the locking pins on either side
of the king pin are missing or not working.
■ The lengthwise play in the locking mechanisms of
the slides exceeds 9.5 mm (3/8 in).

Locking device Mounting plate
Cross member
Mounting plate
Locking device
Dolly
Draw bar eye
Draw bar
Pintle hook
Pintle hook
Drawbar
b) Locking device
c) Pintle hook and eye of drawbar
d) Drawbar
e) Safety fasteners and coupling components
(steel cables, chains, hooks, coupling sleeves,
shackles, etc.)
■ The locking device is inadequate, poorly suited, seized
up, worn, has too much play, does not engage or is
not equipped with a double safety catch.
■ The pintle hook or eye of the drawbar is cracked, bro-
ken, has been repaired by means of welding, or
shows sign of wear in excess of 4.8 mm (3/16 in) at
the point of contact with the other component.
■ Where the hook has an air-play compensating device,
there is an air leak in the system.
■ The wear on the pintle hook or eye at their point
of contact exceeds 9.5 mm (3/8 in).
■ The drawbar is bent, broken or cracked, or one of its
parts is missing, not firmly attached or so worn that it
no longer has the required mechanical resistance.
■ A safety fastener or coupling component is missing,
worn, abraded, cracked, broken, loose, corroded or
not securely fastened.

Visually and manually inspect the suspension system to
make sure it is in good condition and proper working
order. If necessary, partially lift the vehicle by the frame so
as to release the tension on the springs and check the fol-
lowing components.
■ A component is missing, warped, damaged, inade-
quate, not securely fastened or has been repaired by
means of welding when it could have been replaced.
■ A component for mounting or positioning the axle or
wheel to the road vehicle is cracked, broken, not firm-
ly attached, out of place, warped, missing or welded.
■ the level that existed when the vehicle was manufac-
tured.
■ An axle is warped, has welded repairs, is not properly
aligned or is not centred.
■ The suspension allows a tire to touch the body or
frame under normal conditions of use.
■ A component for mounting or positioning the axle
or wheel to the vehicle is missing, not securely
attached, broken, damaged in a way that affects
the parallelism of the wheels or that lets the axle
or wheel move out of its normal position.
■ An axle or equalizing beam is cracked or broken.
SUSPENSIONSECTION 4 39
GENERAL INFORMATION
Section 4 Suspension
Section4Suspension

Section4Suspension
a) Springs
— Leaf spring
— Coil spring
— Torsion bar spring
N.B.: Requirements apply regardless of the num-
ber of master spring leafs.
N.B.: “Master spring leaf” means any leaf in a leaf
assembly of which one end touches or extends
beyond:
— The contact surface of the leaf support or equal-
izing beam (see diagram below).
— The spring eye (see diagram below).
Below are some examples of master spring leafs.
■ A spring leaf is broken, missing, cracked, not firmly
attached, out of alignment, or has a welded repair.
■ A coil spring is broken, not firmly attached, or spacer
has been installed between the spirals.
■ A spring is so subsided that one side of the vehicle is
more than 50 mm (2 in) lower than the other side or
there is contact with a rubber bumper.
■ A torsion bar is not securely attached or has been
■ A torsion bar is in poor working order.
■ A torsion bar is broken or cracked.
■ A coil spring or torsion bar is so cracked or broken
that the vehicle is completely sagged.
■ A leaf or coil spring is so out of place that it touch-
es a rotating part.
■ A master leaf or 25% or more of the leaf springs
of the assembly are broken or missing.
Spring bolt
Bracket
Bushing
Master spring leaf
Frame or
body
Rear axle
Leaf clips
Center bolt
U-bolt clamp
Bracket
Spring shackle
Spring pad

Front spring
shackle bracket
Shock absorber
Front I-beam axle
Front spring bracket
Shackle
Leaf clip
U-bolt clamp
Front of vehicle
Front spring suspension
Torque rod
Walking beamSaddle
Spring suspension and equalizing beam
Torsion bar spring Coil springs
Section4SuspensionLower
suspension arm
Torsion bar spring
Bracket Coil
spring
Pad
RetainerPad

Bellow beam
Suspension stop travel
Sway bar
Shock absorber
Air spring
Torque rod
Air suspension
Radius rod
Shock absorber Tripod
Air spring
Front
Air suspension (inter-city buses)
Section4Suspension

e) Leaf support and brackets
N.B.: Wear plates may be installed.
■ A component supporting a leaf spring is not securely
fastened, has a welded repair, or is cracked, broken,
missing or worn more than 3.2 mm (1/8 in) for a vehi-
cle with a net weight of less than 5,500 kg and more
than 6.4 mm (1/4 in) for any other vehicle.
■ A bracket is not securely installed, is cracked or bro-
ken, or a cast or forged part bolted in place has been
b) Clips
■ A clip is not properly installed.
c) U-bolt clamp
■ A U-bolt clamp is cracked, not properly installed or
has been repaired by means of welding.
d) Centre bolt
■ A centre bolt is missing or broken.
f) Shackles, bushing and axis
A pry bar may be required to check the amount of
play between the bushing and axis. ■ A shackle is not securely installed, is warped or
cracked.
■ The bushing is missing or severely damaged (the flex-
ible material from which the bushing is made has
several deep cuts that could hamper its performance).
■ The play between the bushing and the axis exceeds
2 mm (3/32 in) where the diameter of the axis is
24 mm (1 in)or less, or 3.2 (1/8 in) where the diame-
ter is over 24 mm (1 in).
Section4Suspension
g) Suspension arm
■ The suspension arm is warped, damaged, cracked,
perforated by corrosion, not securely mounted or has
been repaired by means of welding.

h) Stabilizer bar and stabilizer bar link kit
■ The stabilizer bar or stabilizer bar link kit is missing,
warped, cracked, broken, not securely installed, or
has been repaired by means of welding.
■ A pad is missing or damaged to the point that there is
too much play in the stabilizer bar.
Swaybar
Upper arm
Lower arm
Section4Suspension
i) MacPherson struts
◆ Lift the vehicle until there is no weight on the sus-
pension system.
◆ Place your hands on the top and bottom of the
tire and swing it back and forth (see section 2.7,
page 26, for horizontal play).
◆ Check the horizontal play at the outside circum-
ference of the tire.
■ The strut is damaged or shows wear exceeding the
manufacturer’s standards.
■ The horizontal play is 5 mm (7/32 in) or more.
■ A strut or one of its brackets is cracked or broken.
■ A strut fastener has too much play.
Maximum tolerance
Maximum
tolerance
Horizontal play Vertical play
j) Travel stopper
■ The travel stopper is missing, not securely fastened or
seriously damaged.
k) Equalizing beam
N.B.: Welded repairs to cast or forged equalizing
beams or saddles are prohibited.
The amount of play in the centre bushing of the equal-
izing beam can be checked by turning the wheels
sharply or by observing whether turning the wheels
leaves tire marks on the frame.
■ The play in the centre bushing of the equalizing beam
exceeds 6.4 mm (1/4 in) or results in over 8 cm
(3.2 in) side movement of an axle or contact between
the tire and frame during turning.
■ The equalizing beam is warped, damaged, not secure-
ly mounted or has been repaired by means of
welding.

l) Shock absorber
Visually and manually inspect the shock absorbers,
supports, bolts and rubber pads. For vehicles whose
gross vehicle weight rating is less than 4,500 kg, check
the efficiency of the shock absorbers by pushing down
and quickly releasing each corner of the vehicle and
observing the spring.
■ A shock absorber is missing, poorly installed, cracked,
broken, damaged or not functioning.
■ A shock absorber has a major leak.
■ A corner of the vehicle springs up and down more
than twice.
■ A support is cracked, broken or not firmly attached.
Section4Suspension
n) Torque rod
Check the play in the torque rod by placing a pry bar
under each extremity and then pressing down.
N.B.: Welding of a torque rod is allowed where
required to adjust the length of a replacement beam
supplied in two pieces.
■ The torque rod is not securely mounted, is damaged,
cracked, broken or has been repaired by means of
welding.
■ The bearing, ring or sleeve is damaged or shows
significant play in the axle.
m) Air spring and air supply system
In vehicles with air suspension systems, check the air
spring and air supply system.
■ An air spring leaks, is not securely mounted on the
structure or is so cut or cracked that the cord is
exposed.
■ A line, valve or connection has an air leak.
■ Air is supplied to the system before the air pressure in
the braking circuit reaches 450 kPa (65 psi)
■ The air pressure adjustment valve is inadequate.
■ There is an air leak in the suspension system that
cannot be offset by the compressor when the
engine is idling.

Section4Suspension

N.B: Where a heavy vehicle was manufactured with service
brakes on the front axle, the brakes must be present and
adequate.
N.B.: Every truck tractor manufactured after May 7 , 1993
must be equipped with service brakes on the front axle.
N.B.: The internal components of the service brakes can be
inspected through the inspection holes provided for this
purpose.
■ The brake pedal is not non-slip, not firmly attached,
not properly aligned or is crimped.
■ There is no braking or there is a significant reduc-
tion in the braking capacity due to the absence or
inadequate operation of a component of the brak-
ing system:
– On one wheel or a dual wheel assembly
in the case of a road vehicle with one
or two axles;
or
– On two single wheels or two dual wheel
assemblies in the case of a vehicle with
three axles or more.
■ There is no braking on a wheel of the single steer-
ing axle where the manufacturer equipped that
axle with a braking system.
■ One of the components of the braking system is
not securely mounted, is missing, seized up, dam-
aged, deteriorated or worn in a way that consid-
erably reduces the good working order of the
brakes.
Inspect the parking brake according to the following pro-
cedure:
◆ Park the vehicle on a flat, level surface;
◆ Set and release the parking brake to make sure the
cables and linkages work properly;
◆ Fully set the parking brake while the engine is idling;
◆ Place the gearshift lever in the “Drive” position in the
case of an automatic transmission or, in the case of a
manual transmission, in the highest gear that will
allow a normal forward start;
◆ Gently attempt to drive the vehicle forward.
BRAKESSECTION 5 47
Section 5 Brakes
GENERAL INFORMATION
5.1 PARKING BRAKE
Section5Brakes

5.2.1Fluid power circuit
a) Rigid or flexible tubing
General Information
■ When the service brake is engaged, brake fluid
leaks (other than weeping) along the system.
■ Tubing is cut, crushed, crimped, welded, worn, not
securely attached, excessively corroded, so cracked
that the rib is exposed, does not comply with the man-
ufacturer’s standards for its application, or shows
signs of weeping.
■ A flexible tube bulges when under pressure.
BRAKESSECTION 5 48
b) Mechanism
■ The application mechanism does not maintain the
parking brake in the desired position.
■ The mechanism becomes stuck or does not function.
c) Brake linings
(if they are separate from the service brake linings in
the case of trucks and buses equipped with hydraulic
brakes).
■ The linings have come unbound from their support,
are broken, contaminated by oil or grease, cracked
more deeply than half the remaining thickness, not
securely attached to the support, worn in an extreme-
ly uneven way or are less than 1.6 mm (1/16 in) thick
at the thinnest point excluding the bevelled part.
d) Brake system warning light (where applicable)
■ The warning light does not come on.
5.2 HYDRAULIC BRAKING SYSTEM
e) Cables (where applicable)
■ A cable is frayed, seized up, missing, broken, not con-
nected or not securely attached.
Section5Brakes
a) Working order
■ The brake does not prevent the vehicle from moving.
■ The brake cannot be fully engaged or disengaged.

d) Brake system warning light
Turn the ignition switch to the “ON” position with
the engine turned off, or to the “START” position
and check to see if the light comes on.
Start the engine and depress the brake pedal
with approximately 550 Newton (125 lb) of force,
or 265 Newton (60 lb) in the case of hydraulic
power brakes, and check to see if the light comes
on.
N.B.: Make sure the parking brake is disengaged
if it shares the same warning light.
■ The light does not come on when the ignition switch
is turned to the “ON” position when the engine is off,
or to the “START” position.
■ The light stays on once the engine has started.
■ The light comes on when the brake pedal is depressed
with a heavy force.
BRAKESSECTION 5 49
Section5Brakes
c) Master cylinder
◆ Visually inspect the master cylinder and its
fasteners and fittings.
◆ Check the fluid level.
■ The master cylinder is not securely mounted, shows
signs of seepage, or the cover is missing or loose, the
brake fluid level is below the level specified by the
manufacturer or, where no level is specified, is over
10 mm (3/8 in) below the edge of the filler opening.
■ The level of the brake fluid in the master cylinder
is lower than one quarter of the normal full level.
Brake fluid level
at 10 mm (3/8 in.)
or level specified
by the manufacturer
b) Fittings
■ A fitting is welded, extremely corroded, does not com-
ply with the manufacturer’s standards for its applica-
tion, or shows signs of weeping.
5.2.2 Hydraulic brake pedal
Check the travel of the brake pedal according to the
following procedure:
◆ start the engine;
◆ measure the distance between the brake pedal
and the floor wall;
◆ depress the pedal with approximately
550 Newton (125 lb) of force, or 265 Newton
(60 lb) in the case of hydraulic power brakes;
◆ measure the remaining distance between the
pedal and floor.
■ The surface of the brake pedal is not non-slip.
■ The pedal drops when force is applied.
■ The travel of the pedal exceeds 65% of the total pos-
sible travel.
■ The pedal has to be depressed several times in
order to pressurize the circuit.
■ The brake pedal reaches the floor in less than 10
seconds.
■ The travel of the pedal exceeds 80% of the total
possible travel.
Remaining
distance

BRAKESSECTION 5 50
a) Vacuum brake booster
Perform a manual inspection of the following
components:
— Vacuum-operated rigid and flexible tubing.
— Power reserve and warning light or buzzer:
• Start the engine;
• Wait until the vacuum is established;
• Turn the engine off;
• Depress the brake pedal three times.
— Pump
Depress the brake pedal so as to remove
any vacuum. If the system also uses vacuum
from the engine, disconnect this source. Rev
the engine to around 1200 rpm.
— Compressor belt
— Reservoir
— Pressure gauge
— Filter
■ A tube is cut, crushed, crimped, cracked, broken, worn
or not attached properly.
■ There is not enough power in reserve for three assist-
ed service brake applications.
■ Where the warning buzzer functions, there is not
enough power in reserve for one assisted service
brake application.
■ The pump is unable to provide or maintain a mini-
mum vacuum of 4.5 kPa (18 psi).
■ The pump is not securely mounted.
■ The reservoir is missing, damaged, not securely
mounted, or leaks.
■ The pressure gauge is in poor working order.
■ The filter is so clogged that performance of the brake
system is reduced.
5.2.3 Power brake
(Hydraulic braking system)
Turn the engine off, depress the brake pedal several
times to eliminate pressure in the accumulator and
then depress it again with approximately 90 Newton
(20 lb) of force. Start the engine and check the move-
ment of the pedal.
■ The compressor belt is cut, extremely worn or loose.
■ The belt has a cut that will likely lead to a break-
down.
■ The pedal does not drop slightly.
■ The power brake is of no help to the driver when
the brakes are applied with the engine off.
■ The power brake does not work.
Section5Brakes

BRAKESSECTION 5 51
b) Hydraulic power brake
— Electric pump
— Belt
— Reservoir
■ The reservoir of the pump is not securely mounted or
shows visible signs of leakage, or the fluid level is
below the level recommended by the manufacturer.
■ The pump is not securely mounted or leaks.
■ The pump (electric) does not function when the
engine is turned off.
c) Pneumatic power brake
See Section 5.5 for inspection procedure.
5.2.4 Brake cylinders and calipers
(Hydraulic braking system)
Visually inspect the above components.
■ A cylinder shows signs of weeping, or the piston is
seized up.
■ A caliper is seized up or shows signs of weeping.
Section5Brakes

Start the engine and check the brake system warn-
ing light.
N.B.: In certain types of heavy vehicle, the vehicle
must drive at a speed of over 10 km/h for the warn-
ing light to go off.
■ The brake system warning light does not go on during
the built-in test cycle, or it remains lit.
BRAKESSECTION 5 52
Fluid level indicator
Accumulator
Electric pump
Master cylinder
In addition to the common components of all braking sys-
tems (fasteners, drums, linings, etc.), check the electro-
magnets and wiring.
■ An electromagnet is missing, out of order or not solid-
ly attached.
■ An electric cable, plug or coupling is missing, short-cir-
cuited, broken, frayed, corroded, damaged or not
securely attached to the appropriate fastener or con-
nection.
■ The electric brake circuit is not independent of anoth-
er circuit.
■ The circuit is grounded on the hitch.
Electric brake
Intensity control
(electrical brake)
Electromagnet
5.3 ANTI-LOCK BRAKING SYSTEM
5.4 ELECTROMAGNETIC BRAKING SYSTEM
Section5Brakes

a) Rigid and flexible tubing
b) Couplings or glad hands
c) Air reservoirs
— Mounting brackets and straps
— Drain cocks (automatic or manual)
d) Air compressor and mounting bracket
N.B.: the engine should be turned off
— Belts
— Air filter
— Pressure gauge
— Pulley
■ A tube is cut, crushed, crimped, welded, worn, not
attached properly, extremely corroded, so cracked
that the cord is exposed, does not comply with the
manufacturer’s standards for its application, or shows
signs of leakage.
■ A flexible tube bulges when under pressure.
■ A coupling or glad hand is damaged, cracked, corrod-
ed, not securely attached, leaking, or the gasket is
damaged.
■ A coupling does not comply with the manufactur-
er’s standards for its application.
■ The reservoir is not securely mounted, is cracked,
extremely corroded, welded (excluding welds done by
the manufacturer) or shows visible signs of leakage.
■ A mounting bracket is cracked, broken or missing.
■ A replacement part (e.g. chain) is not suited to the
purpose.
■ A drain cock is missing, not installed properly or not
working.
■ The air filter is missing or clogged to the point of
restricting air passage.
■ The pressure gauge is missing or out of order, or mal-
functions.
■ The air compressor is not securely mounted.
■ The belt has a cut, is extremely worn or is loose (max-
imum pressure cannot be maintained).
■ The driving belt of the air compressor has a cut
that will very likely lead to a breakdown.
■ The pulley is cracked or broken.
BRAKESSECTION 5 53
5.5 AIR BRAKING SYSTEM AND COMPONENTS
Section5Brakes

b) Pressure regulator
Check the following while the engine is running:
◆ Pressure at which compressor is stopped
Note the reading on the pressure gauge when
the regulator cuts the pressure.
◆ Pressure at which compressor starts
Place chocks under the wheels and disengage
the parking brake. Quickly depress the service
brakes several times to reduce the air pressure
and take the reading on the pressure gauge
when the regulator starts the compressor.
■ The air pressure is not between 805 and 945 Kpa (115
and 135 psi) when the regulator stops the compres-
sor.
■ The air pressure is below 550 kPa (80 psi) when the
regulator starts the compressor.
BRAKESSECTION 5 54
c) Low-pressure warning light or buzzer
Reduce the air pressure in the system to below 380
kPa (55 psi) and check to see if the warning light or
buzzer goes on or sounds. ■ The low-pressure warning light or buzzer is missing or
does not activate when the air pressure in the system
is less than 380 kPa (55 psi).
d) Air pressure
◆ Check the air pressure while applying
the service brake
With the air pressure at its maximum, the park-
ing brake disengaged and the engine turned off,
depress the service brake as far as possible for
one minute and then read the pressure loss on
the pressure gauge.
■ The air pressure loss after the service brake has been
applied for one minute exceeds:
■ single-unit road vehicle: 20 kPa (3 psi)
■ 2 vehicles: 28 kPa (4 psi)
■ 3 vehicles: 35 kPa (5 psi).
■ The air pressure loss after the service brake has
been applied for one minute exceeds:
■ single-unit road vehicle: 40 kPa (6 psi)
■ 2 vehicles: 48 kPa (7 psi)
■ 3 vehicles: 62 kPa (9 psi).
a) Compressor performance
Reduce the air pressure to below 350 kPa (50 psi). Rev
the engine to 1200 rpm and note how long it takes to
raise the pressure to 350-620 kPa (50-90 psi).
■ It takes longer than 3 minutes.
■ The compressor is unable to reach or maintain a
minimum pressure of 620 kPa (90 psi) when the
engine is idling and the service brake is fully
applied.
5.6 WORKING ORDER OF AIR BRAKING SYSTEM
Section5Brakes

f) Check valve of air brake reservoirs
With the air pressure at its maximum, open the drain
cock of the supply reservoir. The check valve should
close and retain air in the service reservoirs.
■ The valve is missing or does not close.
g) Relay valves
Release the spring brakes, apply the service brakes
and check the brake chambers supplied by the relay
valve. Release the brakes.
■ When the brakes are released, the holes in the relay
valve do not let air out quickly.
■ The relay valve is not securely installed.
BRAKESSECTION 5 55
h) Protection valve of truck tractors
◆ Disconnect the air hoses from the semi-trailer
◆ Raise the air pressure to at least 700 kPa (100
psi)
◆ Turn the engine off, press the trailer air supply
valve button and check for the expulsion of com-
pressed air from the air hose.
■ The protection valve of the truck tractor does not
maintain a minimum air pressure of 140 kPa (20 psi)
in the system.
■ The protection valve of the truck tractor is not
working.
e) Pressure loss through service brake activation
With the air pressure at its maximum, the parking
brake disengaged and the engine turned off, fully
apply the service brake for one minute and then read
the pressure loss on the pressure gauge after a single
application.
■ The pressure loss exceeds 130 kPa (19 psi), or 20% in
the case of a combination of vehicles.
Section5Brakes

b) Brake chamber push rod
(S-cam brakes)
Make a mark on the push rod when the brakes are
disengaged. Apply the brakes so that the air pressure
in the brake chamber is around 620 kPa (90 psi) and
measure the stroke of the push rod.
■ The stroke of the push rods on a single axle varies
more than 6.5 mm (1/4 in).
■ The stroke of the push rod exceeds the maximum
specified in the table on the following page.
■ The stroke of the push rod of a brake chamber in
a vehicle with one or two axles, or of two brake
chambers in a vehicle with three axles or more,
exceeds the maximum adjustment value provided
by the manufacturer by 6.5 mm or more.
BRAKESSECTION 5 56
Mark the push rod here
Brakes disengaged
Brakes engaged
Adjustment
of brake cam
a) Brake camshaft
Place chocks under the wheels, release the spring and
service brakes and, using a micrometer, measure the
play between the bushings and brake camshaft.
■ The radial stroke between the camshaft and its bush-
ings exceeds 2.1 mm (3/32 in).
5.7 WORKING ORDER OF MECHANICAL COMPONENTS OF AIR BRAKING SYSTEM
Section5Brakes
PISTON STYLE BRAKE CHAMBER (LONG STROKE)
SIZE OUTSIDE DIAMETER MAXIMUM TRAVEL BEFORE READJUSTMENT
30 (DD3)2 165 mm (6 1/2 in) 64 mm (2 1/2 in)
LONG STROKE
16 162 mm (6 3/8 in) 51 mm (2 in)
20 172 mm (6 25/32 in) 51 mm (2 in)
24 183 mm (7 7/32 in) 51 mm (2 in)
241 183 mm (7 7/32 in) 64 mm (2 1/2 in)
30 205 mm (8 3/32 in) 64 mm (2 1/2 in)
STANDARD STROKE
6 115 mm (4 1/2 in) 32 mm (1 1/4 in)
9 133 mm (5 1/4 in) 35 mm (1 3/8 in)
12 144 mm (5 11/16 in) 35 mm (1 3/8 in)
16 162 mm (6 3/8 in) 45 mm (1 3/4 in)
20 172 mm (6 25/32 in) 45 mm (1 3/4 in)
24 183 mm (7 7/32 in) 45 mm (1 3/4 in)
30 205 mm (8 3/32 in) 51 mm (2 in)
36 228 mm (9 in) 57 mm (2 1/4 in)
1. Size 24, having a maximum travel of 3 inches
2. DD3 is found on some intercity buses/coaches
Note: Features of brake chambers with long stroke push rod travel are shown on page 58.
CLAMP TYPE CHAMBERS

BRAKESSECTION 5 57
Thickness gage
Dust shield
Drum Lining
Inspection look out
Brake shoe
Reference mark
on lining
c) Adjustment of wedge brakes
Using a feeler gauge, measure the displacement of the
brake linings with around 620 kPa (90 psi) of air pres-
sure applied to the brakes. Raise and spin the wheel. ■ The lining moves more than 1.6 mm (1/16 in).
Section5Brakes
d) Brake chambers
In accordance with TMC (The Maintenance Council
RP-635) recommendations, all brake chambers
equipped with long stroke (LS) push rods should be
identified as follows:
The air intakes where flexible tubes are connected to
the brake chamber are located in a square section and
raised approximately 1/2 in.
A trapezoidal tag (standard SAE J1817) is attached to
the chamber support clip, or the identification is
inscribed by the manufacturer in the centre or on the
end of the brake chamber.
■ The brake chambers installed on a single axle are not
the same size or type.
■ The brake chambers installed on a single steering
axle are not the same size or type.
■ A brake chamber is not securely mounted.
■ A component or related part is missing, damaged,
cracked, broken, extremely corroded, worn or of a
capacity or quality below that prescribed by the man-
ufacturer.

BRAKESSECTION 5 58
Dual-purpose chamber
(parking and
emergency brakes)
Flanged chamber
Tapezoidal tag
Single, long-stroke chamber
Identification
inscribed
in the metal
The air intakes where flexible tubes are connected
to the brake chamber are located in a square section
and raised approximately 1/2 in.
Identification
inscribed
in the metal
Tag attached
to the brake chamber
support clip
Dual, long-stroke chamber
The air intakes where flexible tubes are connected
to the brake chamber are located in a square section
and raised approximately 1/2 in.
Section5Brakes

e) Slack adjusters (manual or automatic)
■ The slack adjuster is damaged, worn, seized up or not
functioning, or the position of the push rods on the
adjusters differs.
■ The slack adjusters installed on a single axle are not
the same size or type.
■ The slack adjuster is not securely attached or not func-
tioning, or is missing, seized up, damaged or so worn
as to affect the good working order of the brake.
■ A semi-trailer measuring between 15.5 and 16.2 m in
length is not equipped with self-adjusting brake levers
operating on each wheel.
■ A heavy vehicle built after May 31, 1996 is not
equipped with self-adjusting brake levers operating
on each wheel.
■ The slack adjusters installed on a single steering
axle are not the same size or type.
BRAKESSECTION 5 59
Manual slack adjuster
Automatic slack adjuster
Section5Brakes
N.B.: Semi-trailers measuring between 15.5 and
16.2 m in length and all heavy vehicles built after May
31, 1996 must be equipped with self-adjusting brake
levers operating on each wheel.
5.8 DISK BRAKES
HYDRAULIC OR AIR BRAKING SYSTEM
a) Discs
Check the condition of the surface of the discs
through the holes and of the inside. ■ The friction surface is rusted or contaminated by oil or
grease.
■ A crack reaches the outer edge of the friction sur-
face or any other part of the disc (excluding super-
ficial cracks caused by heat).

BRAKESSECTION 5 60
b) Calipers
Place the wheel so that the caliper is easily accessible
and then check the fastener and condition of the
caliper from the inside.
■ The caliper is seized up, cracked, broken, not secure-
ly or properly installed or leaks.
c) Brake linings (pads)
Perform a visual inspection.
N.B.: Brake linings must be measured at the thinnest
point, excluding the bevelled part.
■ Riveted brake pads are less than 4.8 mm (3/16 in)
thick on the steering axle or 1 mm above the rivets.
■ Riveted brake pads are less than 8 mm (5/16 in) thick
on the other axles or 1 mm above the rivets.
■ Bonded brake linings are less than 1.6 mm (1/16 in)
thick.
■ The linings have come unbound from or are not
securely attached to their support or are broken, con-
taminated by oil or grease, or cracked more deeply
than half the remaining thickness.
■ The wear indicator touches the disc.
■ When the brakes are applied, a support or rivet of
the brake lining touches the friction surface of the
drum or disc.
Section5Brakes
d) Working order
◆ Have someone gently depress the brake pedal.
◆ Check the application and release of the service
brake on each wheel.
■ There is no rotation resistance on a wheel when the
service brake pedal is applied.
■ The wheel does not turn freely when the brake is
released.
tion in the braking capacity on one wheel or a
wheel assembly in the case of a road vehicle with
two axles or, in the case of a vehicle with three
axles or more, on two single wheels or two wheel
assemblies, due to the absence or inadequate
operation of a component of the braking system.

HYDRAULIC OR AIR BRAKING SYSTEM
a) Brake linings and shoes
Perform a visual inspection without removing the dust
shield or throwing the brakes out of adjustment.
N.B.: Brake linings must be measured at the thinnest
point, excluding the bevelled part.
■ Bolted linings are less than 8 mm (5/16 in) or 1 mm
above the fittings.
■ Riveted brake pads are less than 4.8 mm (3/16 in)
thick on the steering axle or 1 mm above the rivets.
■ Riveted brake pads are less than 8 mm (5/16 in) thick
on the other axles or 1 mm above the rivets.
■ Bonded brake linings are less than 1.6 mm (1/16 in)
thick.
■ The linings have come unbound from or are not
securely attached to their support or are broken, con-
taminated by oil or grease or cracked more deeply
than half the remaining thickness.
■ A shoe is missing or worn at the fastening point.
■ When the brakes are applied, a support or rivet of
the brake lining touches the friction surface of the
drum or disc.
BRAKESSECTION 5 61
5.9 DRUM BRAKES
Section5Brakes

BRAKESSECTION 5 62
b) Drums
Check the condition of the brake drums.
■ A brake drum shows signs of overheating on the fric-
tion surface.
■ The friction surface is uneven, rusted or contaminated
by oil or grease.
■ A crack other than a superficial crack caused by
heat is present and reaches the outer edge of the
friction surface of the drum.
c) Working order
◆ Lift the wheel off the ground and spin it.
◆ Check the application and release of the service
brake on each wheel by having someone gently
depress the brake pedal.
■ There is no rotation resistance on a wheel when the
service-brake pedal is applied.
■ The wheel does not turn freely when the brake is
released.
tion in the braking capacity on one wheel or a
wheel assembly in the case of a road vehicle with
two axles or, in the case of a vehicle with three
axles or more, on two single wheels or two wheel
assemblies, due to the absence or inadequate
operation of a component of the braking system.
Section5Brakes

FUEL AND ENGINE CONTROL SYSTEMSSECTION 6 63
Visually inspect the following components: General Information:
■ In the case of a gasoline or diesel engine, there is
weeping along the fuel system.
■ There is a fuel leak other than weeping along the fuel
supply system.
Section 6 Fuel and Engine Control Systems
6.1 FUEL SYSTEM
a) Fuel tank
(gasoline, diesel, propane or natural gas engines) ■ The filler hose is leaking or not securely installed.
■ The tank is weeping, cracked or not securely
mounted.
■ A retaining strap is missing, cracked, cut or loose, or
does not comply with the manufacturer’s standards
(e.g. chain).
■ A bracket or support holding the tank is cracked, bro-
ken or not firmly attached, or a bolt is loose or miss-
ing.
■ The filler cap is not hermetic.
■ The tank leaks, excluding weeping.
■ The tank is so poorly mounted that it could break
loose.
■ In the case of a gasoline or diesel engine, the tank
does not have a filler cap.
Section6FuelandEngineControlSystems

c) Fuel gauge
■ The fuel gauge is missing or does not function.
■ The fuel gauge is not visible from the driver’s seat
(except in LPG systems).
d) Sticker
■ The sticker does not comply with the regulations, is
missing or is not valid.
b) Rigid or flexible fuel line and fittings
N.B.: For the required clearance between a fuel line
and a component of the exhaust system, see section 7
(“Installation”).
■ A line is cut, crushed, crimped, extremely corroded, so
cracked or worn that the cord is exposed, not fastened
at the designated locations or tight enough to prevent
the lines from vibrating or rubbing against adjacent
parts.
■ A line, fitting or clamp is not adequate for the pur-
pose.
■ In the case of a gasoline or diesel engine, fuel is weep-
ing through a fitting.
■ In the case of a pressurized fuel system, (compressed
natural gas or propane gas), the fuel line or fitting is
not of the approved type.

The engine control system should be inspected when the
vehicle is stationary, with the engine running and the
gearshift lever in “N” (Neutral). Make sure the vehicle is
properly parked. Gently press and then gradually release
the accelerator pedal to make sure it is not seized up.
■ The engine does not accelerate or does not idle
quickly.
■ The engine does not idle when the accelerator
pedal is released.
6.2 ENGINE CONTROL SYSTEM
a) Accelerator pedal
■ The accelerator pedal is missing, bent out of shape or
loose.
■ The pedal support is damaged or loose.
b) Accelerator linkage and springs
Check the accelerator linkage and springs with the
engine turned off. Push the accelerator pedal down
fully to check thet its movement is free and that it
returns when released.
■ The linkage is worn, seized up, damaged, not secure-
ly mounted or so poorly adjusted that the accelerator
pedal does not function properly.
■ A spring is missing, broken, worn or inadequate.
■ A defect in the engine support prevents the accelera-
tor linkage from functioning properly.
c) Shutdown system for diesel engines
Activate the shutdown system while the engine is
idling. ■ The engine does not shut down when it is idling and
the shutdown system is activated.

Check the exhaust system with the engine running, paying
special attention to gas leaks. If the inspection is being per-
formed indoors, make sure the area is properly ventilated.
■ Flammable material is leaking on a component of the
exhaust system.
■ Exhaust gases from a gasoline or gaseous fuel
engine are leaking:
— underneath the passenger compartment
where there are holes in the floor; or
— in the engine compartment.
EXHAUST SYSTEMSECTION 7 67
Section 7 Exhaust System
EXHAUST SYSTEM
a) Muffler and resonator
N.B.: Disregard holes made by the manufacturer to
release condensation.
■ The muffler or resonator is missing or not securely
mounted to its anchorage.
■ There is a gas leak in the muffler or resonator.
■ There is an inadequate or a temporary repair in the
muffler or resonator.
b) Exhaust pipe
N.B.: Disregard holes made by the manufacturer to
release condensation.
■ The pipe is leaking.
■ There is an inadequate or a temporary repair in the
exhaust pipe.
■ The exhaust pipe crosses the passenger compartment.
■ The outlet of the exhaust pipe is located within the
space occupied by the passengers or luggage.
■ The outlet of the exhaust pipe is located under or in
front of a side window that opens.
■ The end of the exhaust pipe extends more than 15 cm
(6 in) horizontally from the road vehicle. In the case of
a school bus, the exhaust pipe may not extend more
than 2 cm (1 in) from the bumper.
■ Gas is leaking through a coupling.
■ A pipe is missing or not securely or properly installed.

c) Brackets and clamps
■ A fastener is missing, cracked, broken, inadequate or
not firmly attached to its anchorage.
d) Heat shield
N.B.: Required where a component of the exhaust sys-
tem is located near a cab door and persons using the
door risk being burned.
■ The heat shield is missing, inadequate or not secure-
ly mounted.
Heat shield
e) Installation
■ A component of the exhaust system, excluding brack-
ets or clamps, is closer than 50 mm (2 in) from a part
made of combustible materials, an electric wire, a fuel
or brake line or the fuel tank and is not protected by
an appropriate heat shield. Note that pressurized fuel
lines of the CNG and LPG types must be at least 150
mm (6 in) from the above components unless they
are protected by an appropriate heat shield.

Visually inspect the following components: General Information:
■ The windshield or a window is not made of safety
glass and does not bear the appropriate information,
i.e. AS 1 in the case of the windshield and AS 2 in the
case of other windows (see Appendix 3 for excep-
tions).
■ A window is missing, incorrectly installed or has a
sharp edge.
■ Mirror-like material has been affixed to or sprayed on
a window of the vehicle.
a) Windshield The windshield is:
■ Missing.
■ Tarnished, cloudy or broken in a way that reduces the
driver’s vision of the road or road signs.
■ An object or sticker that could reduce visibility is hung
in or affixed to the windshield.
■ The windshield has cracks or missing flakes more than
12 mm (1/2 in) in diameter that meet on the area cov-
ered by the wipers, excluding the area under the
inside mirror and a strip of 75 mm (3 in) in the upper
and lower parts of the windshield.
■ There is a loss of transparency in the area of the wind-
shield covered by the wipers that exceeds 10% of the
total surface of the windshield.
■ Material that darkens glass has been affixed to or
sprayed on the windshield (a strip no more than 150
mm (6 in) in width is permitted in the upper part of
the windshield).
■ The windshield is so damaged that the driver’s
vision of the road and road signs is considerably
reduced.
Section 8 Windows and Rearview Mirrors
8.1 WINDOWS
Area covered
by windshield
wipers
Section8WindowsandRearviewMirrors

Section8WindowsandRearviewMirrors
b) Side windows and rear window
N.B.: The rear window may be blocked if the vehicle is
equipped with an outside rearview mirror on the pas-
senger side.
■ A side window on either side of the driver’s compart-
ment is tarnished, cloudy, cracked, broken or blocked
in a way that reduces the driver’s vision of the road or
road signs.
■ The side window on the left side of the driver’s com-
partment cannot be easily opened to allow the driver
to signal his manoeuvres with his arm.
■ The rear window is tarnished, cloudy, cracked, broken
or blocked in a way that reduces the driver’s vision of
the road.
In the case of a school bus:
■ A side window located immediately behind the dri-
ver’s compartment is tarnished, cloudy, cracked, bro-
ken or blocked in a way that reduces the driver’s
vision of the road or road signs;
In the case of a school bus
with a total weight, once loaded, of over 4,536 kg:
■ A side window located immediately behind the dri-
ver’s compartment is tarnished, cloudy, cracked, bro-
ken or blocked in a way that reduces the driver’s
vision of the road or road signs;
■ One of the first two windows on either side of the
school bus is not made of double insulating glass
(thermopane, quality AS 2).
Make sure the rearview mirrors are present and check their
condition and viewing angle.
Manually inspect the rearview mirror to make sure it is
solidly attached and the adjustment mechanism is working.
N.B.: In accordance with the Highway Safety Code, every
motor vehicle must be equipped with at least two rearview
mirrors: one solidly attached to the interior of the vehicle
at the centre of the upper part of the windshield, and the
other, to the exterior of the vehicle on the left side. When
the interior rearview mirror cannot be used, another
rearview mirror must be attached to the exterior of the
vehicle on the right side.
N.B.: In heavy vehicles, the line of sight in rearview mirrors
is blocked by the screws holding the mirrors in place.
N.B.: Buses used to transport schoolchildren must be
equipped with at least one convex rearview mirror
attached to the exterior of the front of the bus. Buses built
after July 1, 1997 must have at least one convex rearview
mirror on each side.
■ A rearview mirror is missing.
■ The frame of a rearview mirror is not securely
attached to the vehicle.
■ The rearview mirror has a sharp edge or is broken,
cracked or tarnished.
■ The silvering of a mirror is unbound on more than
10% of the periphery of the reflecting surface (the sil-
vering must not be unbound in any way in the case of
a school bus).
■ A rearview mirror is not adjustable and does not
remain in the desired position.
8.2 REARVIEW MIRROR

Make sure the sun visor on the driver’s side is present, effi-
cient and not damaged. ■ The sun visor on the driver’s side is missing.
■ It is not effective.
■ It does not remain in the desired position.
Inspect the windshield wipers to make sure they work
properly and are not damaged by placing the function
lever in each of the operating positions after activating the
washer lever and making sure the wipers will not damage
the vehicle.
■ The windshield washer fluid does not spray or the
spray is not adjusted properly or is inadequate.
■ A wiper blade is missing, worn, poorly adjusted or
damaged in a way that renders it ineffective.
■ A wiper blade does not make even contact with the
windshield.
■ The wiper blades do not sweep the area specified by
the manufacturer.
■ A wiper arm is missing, worn, damaged or not secure-
ly attached.
■ The wiper blades sweep at a frequency of less than 20
strokes per minute at low speed and less than 45
strokes per minute at top speed.
■ The difference between the two operating speeds is
less than 15 strokes per minute.
■ The windshield wiper on the driver’s side is inop-
erative or missing.
ACCESSORIESSECTION 9 71
Section 9 Accessories
9.1 SUN VISOR
9.2 HORN
9.3 WINDSHIELD WIPERS AND WASHER FLUID
Make sure the horn is solidly attached and working prop-
erly, and its control is easy to reach. It may be electric or
air-powered.
■ The horn is not firmly attached.
■ Its control is not easy to reach, identifiable or firmly
attached.
■ The horn does not sound or is not audible at a dis-
tance of around 60 m (200 ft).
Section9Accessories

Check each of the functions of the heater and defrost sys-
tem, making sure the temperature and circulation of air at
each of the defroster outlets complies with the manufac-
turer’s standards. An auxiliary fan may be used.
If part of the heating-liquid piping is visible, check to make
sure it is not damaged.
■ The ventilation is not working.
■ The amount of air blown onto the windshield where
intended by the manufacturer or onto the side win-
dows (if the vehicle has outlets for that purpose) is
insufficient, or there is no heat.
■ Heating-liquid piping that crosses inside the cab is cut,
cracked or leaks.
For vehicles with an automatic transmission, see if the
engine will start with the gearshift lever in any position
other than “P” (Park) or “N” (Neutral).
■ The engine starts with the gearshift lever in a position
other than “P” (Park) or “N” (Neutral).
Check these accessories only if you have reason to believe
that they are defective, in which case a road test will be
required.
■ The speedometer or odometer does not function.
9.4 HEATER SYSTEM AND DEFROSTER
9.5 ENGINE START OUT OF GEAR
9.6 SPEEDOMETER AND ODOMETER
9.7 INDICATOR LIGHTS OR GAUGES IN SCHOOL BUSES
N.B.: PERFORM THIS INSPECTION
WITH THE BRAKE PEDAL DEPRESSED
If part of the original equipment, the following indicators
should be checked to make sure they are present and work
properly:
— engine coolant temperature gauge
— oil pressure light
— voltmeter
— fuel gauge
— vacuum or air pressure gauge of the brake system.
■ An indicator light or gauge is missing or does not
function.
Section9Accessories

Operate the stop sign to make sure it extends and retracts
and remains in the desired position.
N.B.: In certain vehicles, the engine may have to be running
in order to perform this inspection.
■ The panel is missing or does not extend or retract
when activated.
■ The panel does not remain in the desired position.
To inspect the clutch control, put the gearshift lever in “N”
(Neutral), start the engine, fully engage the clutch and try
and change gears.
N.B.: As far as possible, the clutch control should be
checked in a clear area outdoors and with the parking
brake fully set.
■ The clutch pedal is not non-slip.
■ A component is missing or worn in a way that pre-
vents it from working properly.
■ The clutch does not interrupt the transmission of
engine torque to the gearbox shaft.
Make sure this equipment is present, securely attached,
within easy reach and in proper working order. ■ The first-aid kit is missing, not securely attached or
hard to reach.
■ The chemical fire extinguisher is missing, not securely
attached, hard to reach or damaged.
■ The extinguisher is not equipped with a pressure
gauge, or the gauge indicates “refill” or “zero”.
9.8 RETRACTABLE STOP SIGN ON SCHOOL BUSES
9.9 CLUTCH CONTROL
9.10 FIRST-AID KIT AND CHEMICAL FIRE EXTINGUISHER IN SCHOOL BUSES
9.11 CROSSING CONTROL ARM ON SCHOOL BUSES
Section9Accessories
9.12 DRIVE SHAFT
Visually and manually inspect the following components:
— Universal joints
— Centre bearing and its support (two-piece drive
shaft)
— Shaft guard (where part of the original equip-
ment, mandatory in school buses with front
engine)
■ The drive shaft is warped or bent.
■ A universal joint is loose or not firmly attached.
■ The centre bearing is worn or not securely mounted,
or its rubber support is damaged.
■ The shaft guard is missing, damaged or not firmly
attached.
Make sure the arm is functioning properly.
■ The arm does not extend at a right angle to the bus.
■ The arm extends in less than 2 seconds.

Section9Accessories

a) Depth of tread
Using a depth gauge, or by performing a visual
inspection, measure the minimum depth of the tread
in a main groove or tread design (not at the wear indi-
cator) on all tires.
Vehicles whose gross vehicule weight rating (GVWR)
is 4,500 kg or more:
■ The depth of the tread is less than 3.2 mm (4/32 in)
on a front tire.
on a rear tire.
All other vehicles:
on any tire.
■ A wear indicator touches the road.
■ A single tire or dual tires in the same wheel
assembly has or have two adjacent grooves less
than 0.8 mm (1/32 in) in depth, or less than 1.6
mm (2/32 in) for a front tire of a vehicule whose
gross vehicule weight rating (GRVR) is 4,500 kg or
more.
TIRES AND WHEELSSECTION 10 75
Section 10 Tires and Wheels
10.1 TIRES
Rim
Section10TiresandWheels

b) Tire condition
Inspect the tires to make sure they are in good condi-
tion, paying special attention to the tread and side-
walls. Check for cuts, misshapen sidewalls indicating a
defect in the carcass, or any other anomaly reducing
tire safety.
N.B.: The tread may be separated from the carcass in
a retreaded tire provided the separation is no wider
than 6 mm (1/4 in).
N.B.: When comparing the air pressure in the tire with
the pressure indicated on the sidewall or the value
determined by the manufacturer, the tire must not
have been driven for more than one hour. However,
the difference in air pressure in tires of the same axle
may be measured at any time. In the case of vehicles
whose gross vehicle weight rating is less than 4,500 kg
the air pressure recommended by the manufacturer
may be printed on the inside of the lid of the glove
box or on the post or frame of a door.
N.B.: The air pressure should be checked only if the
tire shows signs that the pressure is not correct.
■ One of the dual tires in the same wheel assembly is
cracked or so cut or worn that the rib or steel belt is
exposed.
■ A tire is abnormally bulged or misshapen.
■ Foreign material is embedded in the tread or sidewall
of a dual tire and could cause a puncture.
■ The tread or rubber compound of the sidewall is sep-
arated from the carcass of the tire (see the note
regarding retreaded tires beside this description).
■ A tire has not been repaired properly.
■ The tire valve is worn down, damaged, scraped,
gashed or does not allow for easy inflation of the tire
or pressure reading.
■ The air pressure in the tires of a same axle differs by
more than 10%.
■ The air pressure exceeds the maximum pressure
printed on the sidewall or is lower than the value
determined by the vehicle or tire manufacturer (see
note beside this description).
■ A tire has been retreaded deeper than the original
grooves where the manufacturer has not indicated on
the tire that it is regroovable.
assembly are so cut or worn that the rib or steel
belt is exposed, or are bulged due to a defect in
the carcass.
■ A tire other than a spare tire has an audible air
leak or needs air.
■ A single tire on a motor vehicle has foreign mate-
rial embedded in the tread or sidewall that could
cause a puncture.

c) Tire wear
N.B.: For the purposes of this guide,
— “size” means: the width and diameter indicated
on the tire.
— “construction” means: radial or bias-ply (stan-
dard construction).
— “series” means: ratio between the height of the
sidewall and the width of the tire (series 50, 60,
70 or 80). Example: a series 60 tire means that
the height of the tire rim from the ground equals
60% of the width of the tread.
N.B.: You can tell whether a tire touches the body or
any other rigid component by checking for tire marks.
■ A retreaded tire is installed on the front axle of an
emergency vehicle, a minibus or a vehicle whose
gross vehicle weight rating is 4,500 kg or more, except
where the vehicle is equipped with two front steering
axles.
■ Tires differing in size, type, construction or series are
installed on a same axle or a combination of axles
(e.g. dual axle).
■ Except where the vehicle has dual rear wheels, radial
tires are mounted on the front and bias-ply tires on
the rear.
■ The front wheels of a vehicle whose gross vehicle
weight rating is 4,500 kg or less are of a smaller series
or have a tread wider than the rear tires.
■ The diameter of tires in a dual tire set, measured at
the tread, differs by more than 13 mm (1/2 in), or a
tire touches another in the case of dual tires.
■ A tire is a smaller size than the minimum dimension
indicated by the vehicle manufacturer.
■ A tire touches the body or another component of the
vehicle in every position of the suspension or steering
(see note beside this description).
■ A tire bears marks or wording to indicate that it is for
restricted use or not suited for use on public roads,
unless it is mounted on a truck specially adapted for
agricultural purposes.
■ A unidirectional tire is not mounted according to the
tire manufacturer’s standards.
■ A tire touches a fixed part of the vehicle.
assembly are designed for off-road driving unless
they are mounted on a truck specially designed for
agricultural purposes.

Hub
Stud
Nut
Rim
Drum
Inner cap nut
a) Installation
Inspect the wheel fasteners, either visually or using a
torque wrench, to make sure they are solidly
attached.
■ A stud, nut, bolt or other fastener is damaged or the
wrong size.
■ Bolts extend less than one and a half thread grooves
beyond fastener nuts, except where otherwise indicat-
ed by the vehicle manufacturer.
■ A wheel fastener is missing, cracked, broken or
not solidly attached.
10.2 WHEELS
Rim spacer
Drum
Stud
Rim clamp
Hub

b) Condition
Visually inspect the wheels to make sure they are in
good condition, paying special attention to cracks. ■ A wheel is cracked, warped, damaged, extremely cor-
roded or not properly aligned.
■ The wheel has welds other than the manufacturer’s
original welds or, in the case of a spoked wheel, force
bands have been installed.
■ Where the wheel is composed of two or three parts,
there is less than 3 mm clearance at the ends of the
lock ring.
■ A cast wheel is worn in the clamp area.
■ A spoke in the wheel of a passenger vehicle is missing,
broken, bent or slack.
■ The rim spacer between dual wheels is damaged,
missing, warped, cracked or broken.
■ A lock ring in a multipiece wheel is warped,
cracked, bent, broken, not firmly attached, welded
or not suited for the rim on which it is mounted.
■ Except for a force band in the case of a spoked
wheel, a wheel has a crack, a breach, an elongat-
ed bolt hole or has been repaired by means of
welding.
Lock ring
Cracks
Clamp

c) Wheel bearing
◆ Ajustement
The play in the bearings is measured by installing
a micrometer on the suspension arm.
• Lift the vehicle so that the wheels are off the
ground.
• Take the wheel by the top and bottom.
• Swing the wheel back and forth from the inside
to outside to see if it moves in relation to the
steering knuckle.
N.B.: You can also perform this inspection using
a pry bar placed under the tire. This measure-
ment must not be confused with the ball joints or
king pins.
■ The play in the wheel bearing exceeds the manufac-
turer’s standard.
■ Where there is no manufacturer’s standard, there is a
discernible play in the wheel bearing.
◆ Working order
With the wheels off the ground, spin the wheel
and listen for noise from the bearings. ■ There is an abnormal sound in the bearings.
d) Spare wheel
N.B.: Where there is a spare wheel, it should comply
with the Regulation respecting safety standards for
road vehicles.
■ The tire support or mounting holding the spare wheel
is not securely attached so that the wheel is held firm-
ly in position.
■ The spare wheel and tire are not ready for mounting.
Section10TiresandWheels PARTS AND PROCEDURES DESCRIPTION OF DEFECT

Check to make sure that no part of the vehicle is missing or
has sharp edges or protrusions that could cause injury.
N.B.: The bottom edge of the mudguards must not be more
than 35 cm from the ground when the vehicle is not
loaded.
■ A part of the vehicle has sharp edges or protrusions
that could cause injury.
■ A fixed component of the body (fender, hood, roof,
etc.), an accessory or a piece of auxiliary equipment
provided by the manufacturer (e.g. mudguards) is
missing, in poor working condition or not securely
mounted.
■ A part of the body, a piece of equipment or an
accessory is not securely mounted and could sever
from the vehicle.
Visually or manually inspect the following components:
— Locking device
— Safety cables
— Hinges
— Safety hook (if installed by manufacturer)
■ The locking device is seized up, not working or not
securely mounted.
■ A safety cable is broken, missing or not firmly
attached to its anchorage.
■ A hinge is missing, cracked, broken or not securely
mounted on the vehicle.
■ The safety hook is broken, missing or not functional.
■ The front hood does not latch properly when
closed.
BODYSECTION 11 81
Section 11 Body
GENERAL INFORMATION
11.1 ENGINE HOOD
Section11Body

Make sure the bumpers are present, solidly attached to the
part of the vehicle designed for that purpose and in good
condition.
N.B.: The front bumper of a heavy vehicle (over 5,500 kg)
does not have to extend the full width of the vehicle. A rear
bumper is required only if it was part of the original equip-
ment installed by the manufacturer.
Semi-trailers longer than 15.5 m manufactured after March
2, 1994 must be equipped with a rear bumper that con-
forms to the following standard:
■ The bumper is missing, not solidly attached or made
of a material other than that intended by the manu-
facturer (e.g. wooden bumpers, except in tow trucks).
■ The bumpers do not conform to standards.
BODYSECTION 11 82
11.2 CAB
11.3 BUMPERSS
— Main locking or safety device
— Hold-down device
— Hinges
— Air suspension of cab
■ The locking device is broken, missing, seized up, not
functioning or not securely mounted.
■ The hold-down device is broken, cracked, missing or
not firmly attached.
■ A hinge is cracked, broken, missing or not firmly
attached to the vehicle.
■ There is an air leak.
■ The cab is not level.
■ A shock absorber is missing, not installed properly or
has a leak, other than weeping, that affects its per-
formance.
Maximum
30 cm
(12 in)
Maximum
56 cm
(22 in)
Maximum
10 cm
(4 in)
Section11Body
N.B.: A drop bumper is not compulsory if the distance
between the tires on the rear axle and the rear end of the
semi-trailer is less than 30 cm (12 in) or if the bottom of
the structure at the rear of the semi-trailer is less than 0.56
cm (22 in) from the ground.

Visually and manually inspect all cab doors, including
emergency doors, to make sure they open and close and
latch properly from both the inside and outside.
N.B.: Certain passenger vehicles are equipped with a child
lock system to prevent unwanted opening of the rear doors
from inside the vehicle.
■ A door is not securely mounted.
■ A door does not open (see note beside this descrip-
tion) or does not open easily from the inside or out-
side.
■ A hinge is missing, cracked, broken or seized up.
■ A door does not close completely.
Visually inspect the cab floor to make sure it is not dam-
aged. ■ The floor is warped, cracked or perforated.
■ The cab floor is so perforated that it constitutes a
hazard for passengers by reason of a lack of solid-
ity.
BODYSECTION 11 83
11.4 CAB DOOR
11.5 DOOR OR COVER OF LOAD SPACE
11.6 CAB FLOOR
11.7 LOAD SPACE
Visually and manually inspect all doors or covers providing
access to a load space, including the rear door of a dump
body, to make sure they work properly and are not dam-
aged.
■ A door or cover is not securely mounted to the vehi-
cle or does not close properly.
■ The device preventing the door or cover from opening
accidentally is missing or in poor working order.
■ If part of the original equipment, the hold-down
device is missing or does not function.
Visually inspect the load space to make sure it is not dam-
aged. ■ The floor or sides of the load space are not solidly
attached and the load could fall out.
Section11Body

Visually and manually inspect the seats and bench seats.
■ A seat or bench seat is not securely attached.
■ Where they are adjustable, a seat or bench seat is not
movable or does not lock in the desired position.
■ The frame is broken.
■ The cushion or backrest is missing or not securely
anchored.
■ The headrest, if included in the original equipment, is
missing, damaged or not securely attached.
BODYSECTION 11 84
11.8 AIR BAG AND SEAT BELT
11.9 SEATS AND BENCH SEATS
To check the air bag, start the engine and make sure the
indicator light comes on and then turns off after a few sec-
onds.
Visually and manually inspect all seat belts in the vehicle to
make sure they work properly and are not damaged.
N.B.: Some seat belts are equipped with hypertension indi-
cators. If such an indicator is visible, the seat belt must be
replaced.
■ The air bag is missing.
■ The air bag indicator light does not come on or does
not go off after a few seconds.
■ The seat belt is missing or is not securely anchored to
the vehicle.
■ The webbing is damaged.
■ The buckle does not work properly.
■ The retractor or latch plate is damaged or does not
work properly.
Section11Body

Check the following:
— Working order
Manually inspect all emergency exits to make
sure they are operational.
— Warning light or buzzer
Turn the ignition key to “ON” open the emer-
gency exit and, where the exit is equipped with
one, check to see that the warning light or buzzer
goes on or sounds.
— Signs
Make sure the required signs are present and
legible.
N.B.: If the vehicle is equipped with wheelchair lock-
ing devices, the passageway to the emergency exits
must be over 81.2 cm (32 in) wide.
■ The emergency exit cannot be easily opened or closed
from inside or, if so designed, from the outside
(approximately 180 Newton, or 40 lb, of force).
■ Some or all of the signs are missing.
■ The warning light or buzzer for emergency exits,
except doors, does not work.
■ The warning light or buzzer of an emergency exit
door does not work.
■ An emergency exit is blocked, inadequate or does
not open.
BODYSECTION 11 85
11.11 EMERGENCY EXIT
Section11Body
11.10 SERVICE AND EXIT DOORS
Inspect the following components:
— Warning light or buzzer
— Flexible seals
— Remote control system
— Manual or automatic door-opening system
(exit door)
Visually or manually inspect the system to make
sure it works properly.
— Safety system
(remote-controlled exit door)
■ The warning light or buzzer does not work.
■ A seal is missing, torn, loose or not made of flexible
material.
■ The system is blocked or jammed, or the disabling
mechanism does not work properly.
■ The door-opening system does not work properly.
■ When the system is in the “closed” position, the exit
door opens with a moderate push and the warning
light or buzzer does not go on or sound.
■ When the system is in the “open” position, the brake
or accelerator interlock mechanisms do not work.
■ The safety system protecting against the accidental
opening of doors is out of order (for a bus
equipped with automatic doors).

Section11Body
— Wheelchair tie-down device
— Wheelchair lift
Operate the control system.
— Wheelchair ramp
■ The tie-down device is not firmly anchored or does
not work properly.
■ The lift does not react adequately to the commands of
the control system and jerks when operating.
■ The lift is not securely anchored to the vehicle.
■ The wheelchair ramp is damaged or is not securely
anchored to the vehicle.
BODYSECTION 11 86
11.13 EQUIPMENT FOR TRANSPORTING PERSONS WITH DISABILITIES
— Floor and stepwell covering
— Stanchions, horizontal bars, grab handles,
guard panels, seatbacks
— Cab and luggage rack
■ The floor and stepwell covering is so cracked, loose or
worn that there is a danger of tripping.
■ A component is not securely mounted to its anchor-
age.
■ The shock-absorbant material provided by the manu-
facturer is missing or damaged.
■ The cab has a protrusion that could injure a passen-
ger.
■ The luggage rack is not securely mounted, or one of
its parts is missing, broken or damaged.
11.12 INTERIOR EQUIPMENT

PRESSURE CONVERSION TABLEAPPENDIX 1 87
Conversion factor: 1 psi = 6.9 kPa
psi
1.00
2.00
3.00
4.00
5.00
6.00
7.00
8.00
9.00
10.00
11.00
12.00
13.00
14.00
15.00
16.00
17.00
18.00
19.00
20.00
21.00
22.00
23.00
24.00
25.00
26.00
27.00
28.00
29.00
30.00
31.00
32.00
33.00
34.00
35.00
36.00
37.00
38.00
39.00
40.00
psi
41.00
42.00
43.00
44.00
45.00
46.00
47.00
48.00
49.00
50.00
51.00
52.00
53.00
54.00
55.00
56.00
57.00
58.00
59.00
60.00
61.00
62.00
63.00
64.00
65.00
66.00
67.00
68.00
69.00
70.00
71.00
72.00
73.00
74.00
75.00
76.00
77.00
78.00
79.00
80.00
psi
81.00
82.00
83.00
84.00
85.00
86.00
87.00
88.00
89.00
90.00
91.00
92.00
93.00
94.00
95.00
96.00
97.00
98.00
99.00
100.00
101.00
102.00
103.00
104.00
105.00
106.00
107.00
108.00
109.00
110.00
111.00
112.00
113.00
114.00
115.00
116.00
117.00
118.00
119.00
120.00
psi
121.00
122.00
123.00
124.00
125.00
126.00
127.00
128.00
129.00
130.00
131.00
132.00
133.00
134.00
135.00
136.00
137.00
138.00
139.00
140.00
141.00
142.00
143.00
144.00
145.00
146.00
147.00
148.00
149.00
150.00
151.00
152.00
153.00
154.00
155.00
156.00
157.00
158.00
159.00
160.00
kPa
6.90
13.80
20.70
27.60
34.50
41.40
48.30
55.20
62.10
69.00
75.90
82.80
89.70
96.60
103.50
110.40
117.30
124.20
131.10
138.00
144.90
151.80
158.70
165.60
172.50
179.40
186.30
193.20
200.10
207.00
213.90
220.80
227.70
234.60
241.50
248.40
255.30
262.20
269.10
276.00
kPa
282.90
289.80
296.70
303.60
310.50
317.40
324.30
331.20
338.10
345.00
351.90
358.80
365.70
372.60
379.50
386.40
393.30
400.20
407.10
414.00
420.90
427.80
434.70
441.60
448.50
455.40
462.30
469.20
476.10
483.00
489.90
496.80
503.70
510.60
517.50
524.40
531.30
538.20
545.10
552.00
kPa
558.90
565.80
572.70
579.60
586.50
593.40
600.30
607.20
614.10
621.00
627.90
634.80
641.70
648.60
655.50
662.40
669.30
676.20
683.10
690.00
696.90
703.80
710.70
717.60
724.50
731.40
738.30
745.20
752.10
759.00
765.90
772.80
779.70
786.60
793.50
800.40
807.30
814.20
821.10
828.00
kPa
834.90
841.80
848.70
855.60
862.50
869.40
876.30
883.20
890.10
897.00
903.90
910.80
917.70
924.60
931.50
938.40
945.30
952.20
959.10
966.00
972.90
979.80
986.70
993.60
1000.50
1007.40
1014.30
1021.20
1028.10
1035.00
1041.90
1048.80
1055.70
1062.60
1069.50
1076.40
1083.30
1090.20
1097.10
1104.00
Appendix 1 Pressure Conversion Table
Appendix1PressureConversionTable

LENGTH CONVERSION TABLEAPPENDIX 2 88
Appendix 2 Length Conversion Table
25.40 50.80 76.20
1/64 0.015 0.397 25.80 51.20 76.60
1/32 0.031 0.794 26.19 51.59 76.99
3/64 0.046 1.191 26.59 51.99 77.39
1/16 0.062 1.588 26.99 52.39 77.79
5/64 0.078 1.984 27.38 52.78 78.18
3/32 0.093 2.381 27.78 53.18 78.58
7/64 0.109 2.778 28.18 53.58 78.98
1/8 0.125 3.175 28.58 53.98 79.38
9/64 0.140 3.572 28.97 54.37 79.77
5/32 0.156 3.969 29.37 54.77 80.17
11/64 0.171 4.366 29.77 55.17 80.57
3/16 0.187 4.763 30.16 55.56 80.96
13/64 0.203 5.159 30.56 55.96 81.36
7/32 0.218 5.556 30.96 56.36 81.76
15/64 0.234 5.953 31.35 56.75 82.15
1/4 0.250 6.350 31.75 57.15 82.55
17/64 0.265 6.747 32.15 57.55 82.85
9/32 0.281 7.144 32.54 57.94 83.34
19/64 0.296 7.541 32.94 58.34 83.74
5/16 0.312 7.938 33.34 58.74 84.14
21/64 0.328 8.334 33.73 59.13 84.53
11/32 0.343 8.731 34.13 59.53 84.93
23/64 0.359 9.128 34.53 59.93 85.33
3/8 0.375 9.525 34.93 60.33 85.73
25/64 0.390 9.922 35.52 60.72 86.12
13/32 0.406 10.319 35.72 61.12 86.52
27/64 0.421 10.716 36.12 61.52 86.92
7/16 0.437 11.113 36.51 61.91 87.31
29/64 0.453 11.509 36.91 62.31 87.71
15/32 0.468 11.906 37.31 62.71 88.11
31/64 0.484 12.303 37.70 63.10 88.50
1/2 0.500 12.700 38.10 63.50 88.90
33/64 0.515 13.097 38.50 63.90 89.30
17/32 0.531 13.494 38.89 64.29 89.69
35/64 0.546 13.891 39.29 64.69 90.09
9/16 0.562 14.288 39.69 65.09 90.49
37/64 0.578 14.684 40.08 65.48 90.88
19/32 0.593 15.081 40.48 65.88 91.28
39/64 0.609 15.478 40.88 66.28 91.68
5/8 0.625 15.875 41.28 68.68 92.08
41/64 0.640 16.272 41.67 67.07 92.47
21/32 0.656 16.669 42.07 67.47 92.87
43/64 0.671 17.066 42.47 67.87 93.27
11/16 0.687 17.463 42.86 68.26 93.66
45/64 0.703 17.859 43.26 68.66 94.06
23/32 0.718 18.256 43.66 69.06 94.46
47/64 0.734 18.653 44.05 69.45 94.85
3/4 0.750 19.050 44.45 69.85 95.25
49/64 0.765 19.447 44.85 70.25 95.65
25/32 0.781 19.844 45.24 70.64 96.04
51/64 0.796 20.241 45.64 71.04 96.44
13/16 0.812 20.638 46.04 71.44 96.84
53/64 0.828 21.034 46.43 71.83 97.23
27/32 0.843 21.431 46.83 72.23 97.63
55/64 0.859 21.828 47.23 72.63 98.03
7/8 0.875 22.225 47.63 73.03 98.43
57/64 0.890 22.622 48.02 73.42 98.82
29/32 0.906 23.019 48.42 73.82 99.22
59/64 0.921 23.416 48.82 74.22 99.62
15/16 0.937 23.813 49.21 74.61 100.01
61/64 0.953 24.209 49.61 75.01 100.41
31/32 0.968 24.606 50.01 75.41 100.81
63/64 0.984 25.003 50.40 75.80 101.20
IMPERIAL SYSTEM (INCHES) METRIC SYSTEM (MILLIMETRES)
Fraction Thousandths of in 0-1 in 1-2 in 2-3 in 3-4 in
Appendix2LengthConversionTable

89 SPECIAL INFORMATION REGARDING WINDOWSAPPENDIX 3 89
Appendix 3 Special Information Regarding Windows
Window Codes
The figure to the left of the following paragraphs indicates
the code after the letters AS, which should appear in the
indicated position on vehicle windows. These codes corre-
spond to American National Standards Institute (ANSI)
Glazing Standards Z26.1 and their meaning is as follows:
Appendix3SpecialInformationRegardingWindows
1
2
3
4
5
6
7
8
9
10
11
1 Safety glass suitable for all motor vehicle windows.
2 Safety glass suitable for all motor vehicle windows,
except the windshield.
3 Safety glass suitable for motor vehicle windows,
except the windshield and specified areas.
4 Safety glass suitable for specific areas of motor vehi-
cle windows.
5 Safety glass suitable for specific areas of motor vehi-
cle windows where the driver’s vision is not in ques-
tion.
6 Safety glass suitable for windows of motor homes or
trailers, the rear window of convertibles, the wind-
shield of motorcycles, mobile blinds or removable
windows, or fans used in combination with remov-
able windows.
7 Safety glass suitable for windows of motor homes or
trailers and, at heights where the driver’s vision is
not in question, for the rear window of convertibles,
the windshield of motorcycles, mobile blinds or
removable windows, or fans used in combination
with removable windows.
8 Safety glass suitable solely for folding doors, the top
windows of a bus, windows of motor homes or trail-
ers, the window behind the driver’s compartment in
a truck or tractor trailer and rear windows of buses.
9 Safety glass suitable solely for windows of motor
homes or trailers, the top windows of buses and,
where the driver’s vision is not in question, for fold-
ing doors, the window behind the driver’s compart-
ment in a truck or tractor- trailer and rear windows
of buses.
10Impact safety glass for use anywhere in a motor
vehicle.
11Impact safety glass for use anywhere in a motor
vehicle, except the windshield.

ALPHABETICAL INDEX90
Alphabetical Index
Accelerator 65
Air bag 84
Air brakes 53
Anti-lock brakes 52
Ball joints 26
Battery 12
Bench seat 84
Body 81
Brake chambers 56
Braking system 47
Bumpers 82
Cab door 83
Cab floor 83
Chassis frame 29
Chemical fire extinguisher 73
Clutch control 73
Disk brakes 59
Door or cover of load space 83
Drawbar 37
Drive shaft 73
Drum brakes 61
Electric cable 12
Electromagnetic brakes 52
Emergency exit 85
Engine control 65
Engine start out of gear 72
Equipment for transporting persons with disabilities 86
Exhaust system 67
Fifth wheel 34
First-aid kit in school buses 73
Fuel supply 63
Fuel tank 63
Headlight alignment 13
Headlights 9, 13
Heater system and defroster 72
Hood 81
Horn 71
Hydraulic brakes 48
Interior equipment 86
Interior lights 12
King pin 25, 33
Landing gear 31
Load space 31, 83
MacPherson struts 44
Odometer 72
Parking brake 47
Power brakes 50
Power steering 24
Rack and pinion 21
Rearview mirror 70
Reflective strips 12, 17
Reflectors 9
Retractable stop sign 73
Seat 84
Seat belt 84
Service door 85
Speedometer 72
Slack adjuster 59
Sliding bogie 32
Slip joint 20
Spring 40
Steering 19
Steering box 21
Steering column 20
Steering linkage 22
Steering wheel 19
Sun visor 71
Suspension 39
Tilt cab 82
Tires 75
Transportation of persons with disabilities 86
Turntable platform 34
Upper coupler 33
Underbody 29
Warning buzzer 71
Wheels 78
Wheel bearing 80
Windows 69
Windshield washer 71
Windshield wipers 71
AlphabeticalIndex

ENGLISH / FRENCH GLOSSARY91
English / French Glossary
Adjusting sleeve Manchon et collets de serrage
Air spring Ballon de suspension
Axle Essieu
Ball joint Rotule
Bellow beam Poutrelle de suppport de ballon
Brake booster Cylindre de frein
Brake booster Récepteur de freinage
Brake shoe Segment de frein
Caliper Étrier de frein
Center link Bielle d’accouplement
Chassis Châssis
Clutch Embrayage
Cross member Traverse
Cross tube Barre d’accouplement
Dolly Diabolo (chariot de conversion)
Drag link Bielle d’accouplement
Draw bar Timon d’attelage
Draw bar eye Anneau d’attelage
Drive shaft Arbre de transmission
Drum Tambour
Dust shield Pare-poussière
Equalizer beam Balancier
Feeler gauge Calibre d’épaisseur
Fifth wheel Sellette d’attelage
Flange Semelle
Frame Châssis
Hub Moyeu
Idler arm Bras de renvoi
Inner cap nut Écrou interne
Inspection look out Fenêtre d’inspection
King pin Axe de fusée
King pin Cheville ouvrière
King pin Pivot d’attelage
King pin Pivot de fusée
Knuckle arm Levier de fusée
Lock Verrou
Leaf clip Étrier
Lining Garniture
Locking device Dispositif de verrouillage
Lower arm Bras de suspension inférieur
Mounting plate Plaque de fixation
Nut Écrou
Pintle eye Anneau d’attelage
Pintle hook Crochet d’attelage
Pitman arm Levier de commande
Rack and pinion Direction à pignon et crémaillère
Radius rod Bielle de réaction
Rail Longeron
Rim Jante
Rim clamp Crapaud
Rim spacer Entretoise
Rim spacer Espaceur
Saddle Chaise de suspension
Sector shaft Axe du secteur
Shackle bracket Suppport de jumelle
Shackle Jumelle
Shock absorber Amortisseur
Side rail Longeron
Slack adjuster Régleur de jeu
Sliding bogie Train coulissant
Spindle Fusée
Spring bracket Ancrage de ressort
Stabilizer Barre stabilisatrice /
Biellette de raccordement
Steering arm Levier de direction
Steering culumn Colonne de direction
Steering box Boîtier de direction
Steering culumn Colonne de direction
Stud Goujon
Suspension stop travel Butée de débattement
Sway bar Bielle de réaction
Sway bar Barre stabilisatrice
Swaybar link kit Biellette de raccordement
Thickness gage Calibre d’épaisseur
Tie rod Embout
Torque rod Bielle de réaction
U-bolt clamp Brides de fixation
Universal joint Joint universel de colonne
Upper arm Bras de suspension supérieur
Walking beam Balancier
Web Âme
English/FrenchGlossary

92 FRENCH / ENGLISH GLOSSARY92
French/EnglishGlossary
Âme Web
Amortisseur Shock absorber
Ancrage de ressort Spring bracket
Anneau d’attelage Draw bar eye /
Pintle eye
Arbre de transmission Drive shaft
Axe de fusée King pin
Axe du secteur Sector shaft
Balancier Equalizer beam /
Walking beam
Ballon de suspension Air spring
Barre d’accouplement Cross tube
Barre stabilisatrice Stabilizer / Sway bar
Bielle d’accouplement Center link
Bielle d’accouplement Drag link
Bielle de réaction Radius rod
Bielle de réaction Torsion bar
Bielle de réaction Torque rod
Biellette de raccordement Stabilizer /
Swaybar link kit
Boîtier de direction Steering box
Bras de renvoi Idler arm
Bras de suspension inférieur Lower arm
Bras de suspension supérieur Upper arm
Bride de fixation U bolt clamp
Butée de débattement Suspension stop travel
Calibre d’épaisseur Feeler gauge /
Thickness gauge
Chaise de suspension Saddle
Châssis Frame / Chassis
Cheville ouvrière King pin
Colonne de direction Steering column
Crapaud Rim clamp
Crochet d’attelage Pintle hook
Cylindre de frein Brake cylinder
Diabolo (chariot de conversion) Dolly
Direction à pignon et crémaillère Rack and pinion
Dispositif de verrouillage Locking device
Écrou Nut
Écrou interne Inner cap nut
Embout Tie rod
Embrayage Clutch
Entretoise Rim spacer
Espaceur Rim spacer
Essieu Axle
Étrier Leaf clip
Étrier de frein Caliper
Fenêtre d’inspection Inspection hole
Fusée Spindle
Garniture Lining
Goujon Stud
Jante Rim
Joint universel de colonne Universal joint
Jumelle Shackle
Levier de commande Pitman arm
Levier de direction Steering arm
Levier de fusée Knuckle arm
Longeron Rail
Longeron Side rail
Manchon et collets de serrage Adjusting sleeve
Moyeu Hub
Pare-poussière Dust shield
Pivot d’attelage King pin
Pivot de fusée King pin
Plaque de fixation Mounting plate
Poutrelle de suppport de ballon Bellow beam
Récepteur de freinage Brake booster
Régleur de jeu Slack adjuster
Rotule Ball joint
Segment de frein Brake shoe
Sellette d’attelage Fifth wheel
Semelle Flange
Support de jumelle Shackle bracket
Tambour Drum
Timon d’attelage Draw bar
Train coulissant Sliding bogie
Traverse Cross member
Verrou Lock
French / English Glossary

93 MECHANICAL INSPECTION GUIDE93
5 mm

5 mm

Inspection guide

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