Instruments & control System Engineer

ICA Engineer
‘Prabhu’
Mob. Qatar num +974 55150776, India num: +91-9944729244
Email: prabhu_singarayar@yahoo.com , prabu_jayasing@yahoo.com
Career Objective
I am looking for a good position in the field of instruments and automation in a prestigious
company where previous skills and capabilities can be put to efficient use. I possess effective
organizational skills and the ability to supervise a team and develop the final output.
Personal Details
Profile: Male, 29, Married, India.
Current Position: Project Engineer
Current Location: Doha - Qatar
VISA Status: RP
Driving License Qatar , India
Summary of Skills:
 About 7+ years of experience as an instrumentation controls Automation engineer in
detailed maintenance, commissioning and development co-ordination of instruments
and Control systems in Water Treatment Plant, Desalination Plant and Waste water Plant
projects.
 Configuring and faults diagnosis of PLC, SCADA, RTU, Profibus Communication, Analyzers
and Control Loops.
o PLC : GE - Proficy Machine Edition 7.0 , Pac 8000 workbench , SIMATIC S7 V5.5 SP4
o SCADA : GE - Proficy IFix 5.5, 5.1 and Wonder ware , Simatic Wincc Comfort V13 SP1
 Designing, Implementing and Commissioning of new control loops as per site
requirements.
 Installation, Testing and Commissioning of various process control Instruments i.e.
Pressure Transmitters, Level Transmitters, Pressure Switch, Level Switch, PH Analyzers,
Conductivity Analyzers, Flow Transmitters, Flow Switch, Temperature Transmitters,
Temperature Sensors, Pressure gauge, Temperature gauge, Butterfly valves, Actuators
(modulating and on-off) wiring and operational knowledge etc.
 Review of control philosophy, P&I diagrams, cause & effect diagrams, instruments list,
flow chart
 Preparing master data sheet for Field Instruments
 Technical Support for the instrumentation team.
 Experienced in the field instruments and control systems procurement activities
 Spares balance investigation and inventory control for all instruments’ spare parts
 Excellent communication interpersonal skills.
 Preparation of Bill of Material, Detail Engineering documentation as per project scope
and in compliance with System Design Standards.
 Preparing Loop and functional test( I/O List ) ,Signal Check List (PLC I/O Schedule)
 Preparing Load calculation for Estimated power consumption RIO’s ,

 Preparing Power System sizing calculation of PLC control system
 Preparing Site testing & commissioning Procedure (SAT), FAT
 Preparing Interlock Details
 Preparing O&M Manuals
 PLC Programming & SCADA graphics developments
 Conducting On-Site trainings for customers
Educational Qualifications:
2007........ Bachelor of Instrumentation and Control Engineering, Anna university......... India
Organizational Experience
Organization: New Era Control (NECON) -Qatar
Duration: Jan 2013 till now
Designation: Project Engineer
Projects done:
 22/C/0002/2006- Planning and Development of Small and Medium Scale Industrial Area
In Doha City
Client / Contractor: Ministry of Energy and Industry/Tadmur
Skill set used: GE (PAC 8000) based Redundant PLC system with Centralized monitoring
and controls using I-Fix SCADA for controlling pumping station
 GTC 232/2008- Headwork Constructions for Doha South & Associated Pipelines
Client / Consultant / Contractor: Kahramaa/ Alwaha / Tadmur
Skill set used: GE (Rx3i) based Redundant PLC system with Centralized monitoring and
controls using I-Fix SCADA for controlling pumping station.
 GTC/303/2009- Up gradation of Umm Slal Water Pumping Station Client / Contractor
Client / Consultant / Contractor: Kahramaa/ Parsons / Petroserv
controls using I-Fix SCADA for controlling pumping station
 Refurbishment and upgrading works for various pumping stations in Qatar (PH.8)
Client / Consultant / Contractor: Ashghal/ Parsons / Petroserv
controls using Proficy HMI SCADA – Cimplicity 8.2 for controlling pumping station
 Domestic Waste Water Treatment Plant, Pumping Station, Rising Mains & Trunk Sewers In
Mesaieed
Client / Contractor: Qatar petroleum / Hyosung Ebara
controls using I-Fix SCADA for controlling pumping station
 ETIC for Replacement of Flow Computer in NGL 1,2 &4 .Plants Gas Operation Mesaieed
Client / Contractor: Qatar petroleum
controls using I-Fix SCADA for controlling Gas Operation

On going Projects:
 Pumping Station No.2 At Salwa Industrial Rps & Associated Pipelines
Client / Consultant / Contractor: Kahramaa / QDC / Petroserv
Skill set used: SIEMENS –SIMATIC S7-400H based Redundant PLC system with Centralized
monitoring and controls using SIMATIC WinCC (TIA Portal) SCADA for controlling pumping
Station
 Refurbishment and Upgrading Works for Various Pumping Station
Client / Consultant / Contractor: Ashghal / Engicon / Petroserv
controls using Proficy HMI SCADA – Cimplicity 8.2 for controlling pumping station
 New Doha Port Project (NPP 0047)
Client / Prog management Consultant / Engg Consultant / Contractor: Ministry of Energy
and Industry –New port Project / AECOM / Worley parsons – Royal Haskoning / CDC-BCC
Skill set used: SIEMENS –SIMATIC S7-400H based Redundant PLC system with Centralized
monitoring and controls using SIMATIC WinCC (TIA Portal) SCADA for controlling
Foul,Potable,Fire Water pumping Station
Responsibilities:
 Leading a team of four instrument technicians
 Reporting periodically to Project Manager; preparing reports.
 Troubleshooting the totally integrated automation TIA from GE - PLC Proficy Machine
Edition (RX3i) , PAC8000, SCADA GE –Proficy IFix 5.5, 5 ) software and hardware .
 Troubleshooting of redundant Profibus, Modbus RTU, Modbus TCP/IP, Ethernet TCP/IP,
Genius Bus & OPC (IGS) etc. Communication between RTUs and the control room;
comprising of 2 pair hot/standby controllers and pair of dual redundant scada servers.
 Planning required upgradation for instruments to achieve production quality and cost
minimizing.
 Ensure Spares balance and inventory control for all instruments’ spare parts
 PLC Programming & SCADA graphics developments
 Testing and Commissioning of various process control Instruments
 Anchoring on-site commissioning activities and ensuring completion of assignments
within time & cost parameters, and effective resource utilization to maximize the output.
 Conducting Performance trails with customer i.e. Factory Acceptance Test (FAT) and
Site Acceptance Test (SAT).
 Review of customer inputs for design and detail engineering development.
 Preparation of project specific guidelines, Checklists, Input and output log with
evidence.
 Preparation of Bill of Material, Detail Engineering documentation as per project scope
and in compliance with System Design Standards.
 Synchronization with factory and Conducting Factory Kick of meeting (FKOM) and
Customer Kick of meeting (CKOM).
 Conducting On-Site trainings for customers.
* * * * * * * * * * * * * * * * * * *

Organization: Rainbow Control System Private Ltd - India
Duration: Nov 2008 to Jan 2013
Designation: Instrumentation Design Engineer
Projects:
 Mechanized Iron Ore Handling Facilities at New Mangalore Port
Client / Contractor: SICAL
Skill set used: MS Office, AUTOCAD, Nitro PDF
 FLOAT GLASSES LINE 800 MT/D
Client / Contractor: OBEIKAN GLASS COMPANY
Skill set used: MS Office, AUTOCAD, Nitro PDF, SIEMENS PLC
 Diesel Generator Monitoring System
Client / Contractor: DSM SOFT
Skill set used: MS Office, AUTOCAD, Nitro PDF, SIEMENS PLC
Responsibilities:
 Preparation of Instrument index
 Preparation of cable Schedules & Interconnection diagrams.
 Preparation of Instrument specification sheet (ISS)
 Preparation of I/O List for field instruments.
 JB, marshaling panel and DCS wiring
 Preparation of project scope of work.
 Preparation of Process Hook-Ups, Bill of Material (BOM) details.
 Cable Routing Plan, Cable Block Diagrams and Cable and tray sizing.
 Review of Cable schedule, JB interconnection, Marshalling cabinet wiring drawing
 Public Address and General Alarm System Block Diagram
 Fire Alarm System Block Diagram.
 Closed Circuit Television System Block Diagram.
 Input and Output List.
 System Design.
 Control Room layout.
 Specification for - PLC & SCADA System,
 Public Address and General Alarm System
 Closed Circuit Television System
 Fire Alarm System
 Telephone System
 Conveyor Switches
 Estimated the quantity of pull chord switch, zero speed switch, belt Sway switch for the
conveyor system.
 Equipment Index for - PLC & SCADA System
 Bill of Material for - PLC & SCADA System
 Cable Schedule

 Annountiator and Push button Schedule
 SCADA Graphic diagram development for conveyor system and Electrical system.
 Instrument Cable Block Diagram.
 Conveyor switches Wiring Diagram
* * * * * * * * * * * * * * * * * * * * * *
Training
 In tools Smart Plant Instrumentation ...................India;
 Micro station …………….India
 Certified Automation Engineering …................ India
 AutoCAD ……………..India
 GE –PLC & SCADA ……………. Qatar
 SIEMENS – PLC & SCADA … …………..Qatar
 Eplan ….…………..Qatar
IT Skills
 Operating systems: Windows XP, 7, 8 , IOS , 2008 , 2010 Server
 Programs: Office Tools , AutoCAD
 Internet: Very good
 Programming languages: Visual Basic, C++
 PLC Programming : Ladder Diagram
 Control Programs: PLC – Proficy Machine Edition 7.0, PAC 8000,
SIMATIC S7 V5.5 SP4
SCADA – Proficy IFix 5.5, 5.1, Cimplicity 8.2 ,
Simatic Wincc Comport V13 SP1
 PC Networking: Very good
 PC HW maintenance: Experienced
Languages
English: Fluent; read, write and speak
Tamil: Mother tongue
Malayalm: Speak
Hindi: Speak
Availability
Earliest start date: Given 5 weeks’ notice
___________________________________________________________________________________________________
Declaration
I hereby declare that all information stated above are true to the best of my knowledge.
(Last Updated on June 2016)

Instruments & control System Engineer

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