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INTRODUCTION
TO CNC CONTROL
SYSTEMS
www.bpautomation.com
CNC: COMPUTRIZED
NUMERICAL CONTROL
COMPUTRE + NUMERICAL
CONTROL
www.bpautomation.com
10%
Simply put, CNC machines are programmed and controlled to carry
out the following actions:
Positioning a tool in different axes
Motion-relative velocity of tool with respect to work piece
Switching function, for example, direction of rotation of spindle,
CNC systems use motor drives to control both the position and the
velocity of the machine axes.
The open-loop system and the closed-loop system are two ways to
activate the servo drivers.
WHAT IS A CNC CONTROL SYSTEM?
www.bpautomation.com
A CNC system consists of the following major elements:
Input device
Machine control unit (MCU)
Machine tool
Driving system
Feedback devices
Display unit
ELEMENTS OF A CNC SYSTEM?
www.bpautomation.com
Point to Point control-it is purely for
positioning of the tool at programmed points:
drilling, tapping, boring operations
CLASSIFICATION OF CNC CONTROLS
Based on the nature of motion and positioning, we
can classify CNC controls into the following category:
Continuous path control - there is a functional
relationship between individual coordinate
axes: 2, 3, 5 axes.
www.bpautomation.com
Open-loop CNC system
Open loop- Programmed instructions are fed into the controller through an
input device. These instructions are then converted to electrical pulses
(signals) by the controller and sent to the servo amplifier to energize the
servo motors.
OPEN-LOOP AND CLOSED-LOOP
Closed-loop CNC system
The closed-loop system has a feedback subsystem to monitor the actual
output and correct any discrepancy from the programmed input. There are
very powerful and accurate as they acan monitor operating conditions
through feedback subsystems and automatically compensating for any
variations in real-time
www.bpautomation.com
ADVANTAGES
CNC machines offer following
advantages:
Reduced production cost
Improved product quality
Enhanced productivity
Greater flexibility
Better planning and contro
www.bpautomation.com
APPLICATIONS
Metal
Cutting
Routing
Handling
Welding Hobbing
Grinding
www.bpautomation.com
WHY
CNC MACHINING
IMPORTANT?
Machining components with high Repeatability and Precision
Unmanned machining operations
To improve production planning and to increase productivity
To survive in global market CNC machines are must to achieve close tolerances.
www.bpautomation.com
• Conventional machine have 2 axes, known
as X & Y axis.
DIFFERENCES BETWEEN CNC MACHINES TOOLS
AND CONVENTIONAL MACHINE TOOLS
• The slide ways, guide and spindles of the CNC
machine all look over proportioned
• The slide ways on a conventional machine
operate under the conditions of
sliding friction
• Rolling friction can be used instead of sliding
friction, where re-circulating roller bearings
are positioned under the slide ways.
• The lead screws are usually of the Acme
thread form, which are inefficient due to
the high frictional resistance between
the flanks of the screw and the nut.
There is also backlash, because of the
clearance between the screw and the nu
• A recirculating ball lead screw, where both
the lead screw and the nut have a precision
ground radiused shaped thread. The space or
track between the lead screw and nut is filled
with an endless stream or ball bearings.
www.bpautomation.com
ABOUT US
www.bpautomation.com
WE ARE BP AUTOMATION
www.bpautomation.com
BP Automation is a proven leader in the
analysis, design and manufacturing of
custom machines and engineered solutions.
We pride ourselves on tackling complex
manufacturing problems. We offer unique
ability to tailor our services to the needs of
each individual client.
WHAT WE DO
www.bpautomation.com
Phone: 1-888-997-3227
780-448-9338
CONTACT US
Email: info@bpautomation.com
Website: www.bpautomation.com
Thank you
www.bpautomation.com

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Intro to CNC Control System

  • 2. CNC: COMPUTRIZED NUMERICAL CONTROL COMPUTRE + NUMERICAL CONTROL www.bpautomation.com
  • 3. 10% Simply put, CNC machines are programmed and controlled to carry out the following actions: Positioning a tool in different axes Motion-relative velocity of tool with respect to work piece Switching function, for example, direction of rotation of spindle, CNC systems use motor drives to control both the position and the velocity of the machine axes. The open-loop system and the closed-loop system are two ways to activate the servo drivers. WHAT IS A CNC CONTROL SYSTEM? www.bpautomation.com
  • 4. A CNC system consists of the following major elements: Input device Machine control unit (MCU) Machine tool Driving system Feedback devices Display unit ELEMENTS OF A CNC SYSTEM? www.bpautomation.com
  • 5. Point to Point control-it is purely for positioning of the tool at programmed points: drilling, tapping, boring operations CLASSIFICATION OF CNC CONTROLS Based on the nature of motion and positioning, we can classify CNC controls into the following category: Continuous path control - there is a functional relationship between individual coordinate axes: 2, 3, 5 axes. www.bpautomation.com
  • 6. Open-loop CNC system Open loop- Programmed instructions are fed into the controller through an input device. These instructions are then converted to electrical pulses (signals) by the controller and sent to the servo amplifier to energize the servo motors. OPEN-LOOP AND CLOSED-LOOP Closed-loop CNC system The closed-loop system has a feedback subsystem to monitor the actual output and correct any discrepancy from the programmed input. There are very powerful and accurate as they acan monitor operating conditions through feedback subsystems and automatically compensating for any variations in real-time www.bpautomation.com
  • 7. ADVANTAGES CNC machines offer following advantages: Reduced production cost Improved product quality Enhanced productivity Greater flexibility Better planning and contro www.bpautomation.com
  • 9. WHY CNC MACHINING IMPORTANT? Machining components with high Repeatability and Precision Unmanned machining operations To improve production planning and to increase productivity To survive in global market CNC machines are must to achieve close tolerances. www.bpautomation.com
  • 10. • Conventional machine have 2 axes, known as X & Y axis. DIFFERENCES BETWEEN CNC MACHINES TOOLS AND CONVENTIONAL MACHINE TOOLS • The slide ways, guide and spindles of the CNC machine all look over proportioned • The slide ways on a conventional machine operate under the conditions of sliding friction • Rolling friction can be used instead of sliding friction, where re-circulating roller bearings are positioned under the slide ways. • The lead screws are usually of the Acme thread form, which are inefficient due to the high frictional resistance between the flanks of the screw and the nut. There is also backlash, because of the clearance between the screw and the nu • A recirculating ball lead screw, where both the lead screw and the nut have a precision ground radiused shaped thread. The space or track between the lead screw and nut is filled with an endless stream or ball bearings. www.bpautomation.com
  • 12. WE ARE BP AUTOMATION www.bpautomation.com
  • 13. BP Automation is a proven leader in the analysis, design and manufacturing of custom machines and engineered solutions. We pride ourselves on tackling complex manufacturing problems. We offer unique ability to tailor our services to the needs of each individual client. WHAT WE DO www.bpautomation.com
  • 14. Phone: 1-888-997-3227 780-448-9338 CONTACT US Email: info@bpautomation.com Website: www.bpautomation.com