IRJET- Simulation & Hardware Implementation of APFC Meter to Boost Up Power Factor Maintain by Industry

International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 05 Issue: 03 | Mar-2018 www.irjet.net p-ISSN: 2395-0072
© 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 3757
Simulation & Hardware Implementation of APFC Meter to Boost Up
Power Factor Maintain by Industry.
Bhargav Jayswal1, Vivek Khushwaha2, Prof. Pushpa Bhatiya3
1.2 B. E Electrical Engineering, Vadodara Institute of Engineering, Vadodara, Gujarat, India
3: Assistant Professor in Electrical Engineering Department, Vadodara Institute of Engineering,
Vadodara, Gujarat, India
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Abstract - In recent years, the power quality of the ac
system has become great concern due to the rapidly increased
numbers of electronic equipment, power electronics and high
voltage power system. most of the commercial and industrial
installation in the country has large electrical loads whichare
severally inductive in nature causing lagging power factor
which gives heavy penalties to consumer by electricity board.
This situation is taken care by APFC.Automatic Power factor
correction is the capacity of absorbing the reactive power
produced by a load. In case of fixed loads, this can be done
manually by switching of capacitors, however in case of
rapidly varying and scattered loads it becomes difficult to
maintain a high power factor by manually switching on/off
the capacitors in proportion to variation of load within an
installation. This drawback is overcome by using an APFC
panel. In this paper measuring of power factor from load is
done by Arduino and trigger required capacitors in order to
compensate reactive power and bring power factor near to
unity.
Key Words: Power factor, reactive power Arduino, Penalty,
capacitor bank, APFC Meter.
1. INTRODUCTION
The low power factor leads to the increase in the load
current, increase in power loss, and decrease in efficiency of
efficiency of the overall system. In previous various method
use for power factor correction in all this method, the
switching of the capacitor is manual. In this paper we are
using a method of the reactive power compensation by
capacitor switching with automatic control using Arduino.
1.1 POWER FACTOR THEROY
A) Types of power:
Active Power: The actual amount ofpower beingused,or
dissipated, in a circuit is calledthetrue power. It ismeasured
in watts and is symbolized mathematically by the capital
letter P. Active power is a function of circuit’s dissipative
element, such as resistances(R).
Reactive Power: Reactive loads such as inductors and
capacitors dissipate zero power, but the fact that they drop
voltage and draw current gives the perception that they do
dissipatepower.This “dissipatedpower”iscalledthereactive
power and is measured in Volt-Amps-Reactive (VAR) and is
symbolized by the capital letter Q, and it is the function of
circuit’s reactance (X).
Figure 1: Power Triangle
Apparent Power: The combination of the active and
reactive power is called apparentpower. It is theproductofa
circuit’s voltage and current, without reference to phase
angle. Apparent power ismeasured in Volt-Amps(VA) and is
symbolized by the capital letter S. Apparent power is a
function of a circuit’s total impedance (Z).
1.2 Power Factor
Power factor is the ratio between the active power (kW)
to the total apparent power (kVA) consumed by an a.c.
electrical equipment or a complete electrical installation.
𝑃𝑜𝑤𝑒𝑟 𝐹𝑎𝑐𝑡𝑜𝑟 (𝑃𝐹) = 𝐴𝑐𝑡𝑖𝑣𝑒 𝑝𝑜𝑤𝑒r / Apparent power
It is a measure of how efficiently electrical power is
converted into useful work output. The ideal power factor is
unity, or one. Anything lessthan one meansthatextrapower
is required to achieve the actual task at hand.
A poor power factor can be the result of either a significant
phase difference between the voltage and currentattheload
terminals, or it can be due to a high harmonic content or
distorted current waveform. A poor power factor due to an
inductive load can be improved by the addition of power
factor correction. Power factor is the relation between
current and voltage. So power factor is also defined as the
cosine of the phase difference between current and voltage.
It can be mathematically expressed as cosø, where ø is the
phase difference between current and voltage.

Basically AC power circuits, have resistive loads (like
heaters) or inductive loads (like choke) or capacitive loads
(likepower supplies). Depending upon the loadsthecurrent
phasor can be in-phase with voltage, lagging the voltage or
leading the voltage.
Figure 2: Phasor diagram for purely resistive load
For purely resistive load current is in phase with thevoltage.
Therefore, phase difference ø=0˚. Thus giving power factor,
cosø=1. Hence the power factor for purely resistive load is
unity.
Figure 3: Phasor diagram for purely inductive load.
In a purely inductive circuit, the current lags the voltage.
Therefore, the phase difference between currentandvoltage
ø=90˚. Hence power factor is lagging.
In a purely capacitive circuit, the current leads the voltage
therefore the phase difference between current and voltage
ø=90˚.thus the power factor is said to be leading.
1.3 Causes of Low Power Factor
Low Power factor is caused by inductive loads. Inductive
loads require the current to create a magnetic field that
produces the desired work. The result is an increase in
reactive and apparent power and a decrease in the power
factor, or efficiency, of a system. Since the power factor is
defined as the ratio of KW to KVA, we see that low power
factor results when KW is small in relation to KVA. An
inductive load includes transformers, induction choke, and
induction generators,highintensity dischargelighting.These
inductive loads constitute your distribution system. This
increase inreactivepowerresults in large anglebetweenKW
and KVA. This large angle decreases the power factor. The
efficiency of inductive equipment and system power factor
will vary dependingonitsmanufacturer,design,sizeandage.
Most inductive equipment has a nameplate with operating
data, including its power factor at rated load.
1.4 Power factor correction
Capacitive power factor correction is applied to circuits
which include induction choke as a means of reducing the
inductive component of the current and thereby reduce the
losses in the supply. There should be no effect on the
operation of the choke itself. An induction choke draws
current from the supply that is made up of resistive
components and inductive components. The current due to
the leakage reactance is dependent on the total current
drawn by the choke, but the magnetizing current is
independent of the load on the choke. The magnetizing
current will typically be between 20% and 60% of the rated
full load current of the choke. The magnetizing current is the
current that establishes the flux in the iron and is very
necessary if the choke is going to operate. The magnetizing
current does not actually contribute to the actual work
output of the choke. It is a catalyst that allows the choke to
work properly. The magnetizing current and the leakage
reactance can be considered asthe passenger componentsof
current that will not affect that the power drawn by the
choke, but contribute to the power dissipated in the supply
and distribution system.
1.5 Disadvantages of Low Power Factor
i) Large Line Losses (Copper Losses): Line Losses is directly
proportional to the square of current „I2‟ therefore, larger
the current, the greater the line losses.
ii) Large kVA rating and size of electrical equipment’s:
Power factor is inversely proportional to the kVA i.e. CosФ =
kW / kVA Therefore, lower the power factor, the larger the
kVA rating of machines also, the larger the kVA rating of
machines, the larger the size of machines, the larger the cost
of machines.
iii) Greater conductor size and cost: In case of low power
factor, current will be increased, thus to transmit this high
current, we need the larger size of conductor. Also, the cost
of large size of conductor will be increased.
iv) Poor voltage regulation and large voltage drop:
Voltage drop = V = IZ.
With low power factor, current will be increased. So the
larger the current, the larger the voltage drop. In case of low
power factor there would be large voltage dropwhich cause
low voltage regulation.

v) Low efficiency:
In case of low power factor, there would be large voltage
drop and large line losses and this will cause the system or
equipment efficiency too low. Due to low power factor,there
would be large line losses; therefore, alternator needs high
excitation, thus, generation efficiency would be low.
vi) Penalty from electric power supply
Electrical power Supply Company imposes a penalty of
power factor below 0.95 lagging in electric power bill. So
industries must improve power factor above 0.95.
2) PROPOSED SYSTEM
Arduino is used in this project as a central processing unitto
calculate the power factor and to switch the capacitors. The
working of this project is explained with the help of the
below block diagram.
Fig 2.1
It uses a potential transformer to supply the voltage to the
Resistor divider network (likezero voltage crossing circuit),
which detects the zero crossing of the voltage wave form.
These voltage pulses from the operational amplifier are
applied to the Arduino as interrupt signals. Similarly, a
current transformer is used here to givethe current wave to
the Resistor divider network wherein the operational
amplifier output is enabled for every 10 ms by comparing
the zero position of the current with the predefined setting.
This signal is also applied to the Arduino as an interrupt
signal. The Arduino finds time elapse between these two
interrupts and substitutes it in a certain equation for
calculating the power factor. If this power factor value is
above 0.96 then the Arduino doesn’t send any command
signals to the relay driver to switch the capacitors on. But, if
it is less than 0.96, then the Arduino sendscommand signals
to the relay driver so that the capacitor bank on. Therefore,
these capacitors reduce the lagging nature of the load by
giving leading currents to it. The number of capacitors’
switching depends on the value of the power factor – very
low power factor needs all the capacitor, whereas high
power factor needs none of those.
2.1 Hardware
Fig 2.2
The proposed work can be explained in the form of block
diagram as shown in figure 2.2 It comprises of following 7
blocks
 CT & PT
 Comparator unit
 Resistor divider network
 Arduino
 LCD
 Relay
 Capacitor bank
2.1.1 Voltage & current measurement unit
Current transformer (CT) is connected series with line, and
Potential transformer (PT) is connected parallelwithsupply
line. CT & PT are used to step down the voltage and current
for resistor divider network.
2.1.2 Comparator unit
It comparesthe value of voltage and current from CT and PT
and gives this value to Arduino.

2.1.3 Resistor divider network
Resistor voltage dividers are commonly used to create
reference voltages, or to reduce the magnitude of a voltage
so it can be measured. A simple example of a voltage divider
is two resistors connected in series, with the input voltage
applied across the resistor pair and the output voltage
emerging from the connection between them.
2.1.4 LCD
An Arduino program must interact with the outside world
using input and output devices that Communicate directly
with a human being. One of the most common devices
attached to an Arduino is a Liquid crystal display. Some of
the most common LCDs connected to the Arduino are 16x2
and 20x2 displays.
2.1.5 Relay
Relay outputs are provided which operate to connect or
disconnect the capacitor banksdependinguponofthepower
factor conditions.
2.1.6 Capacitor bank
Capacitor bank is an assembly of numberofcapacitorswhich
are used to contribute KVAr in the electrical system and
finally improve the power factor. Shunt capacitors bank are
arrangements of series/paralleled connected units.
2.1.7 SOFTWARE REQUIREMENT
Arduino sketch software
2.2 RESULTS
Inductive Load
Fig.2.3: Before PFC
Fig.2.4: After P.F.C.
3 CONCLUSIONS
It can be concluded that power factor correction technique
can be applied to the industries, power systems and also
house hold to make them stable and due to that the system
becomes stable and efficiency of the systems as well as the
The authorscan acknowledge any person/authoritiesinthis
section. This is not mandatory. apparatus increases. When
the detected power absorbed by the load is greater than the
compensator rating, the power factorwillnotbecorrectedto
unity but certainly, will be improvedandtheapparentpower
supplied by the AC supply will be reduced. They achieve
better power quality by reducing the apparentpowerdrawn
from the AC supply and minimizing the power transmission
losses. Hence the efficiency of the systems as well as the
apparatus increases.
REFERENCES
[1] Sapna Khanchi & Vijay Kumar Garg, “Power Factor
Improvement of Induction Motor by using
Capacitors”, International Journal of Engineering
Trends & Technology (IJETT), Volume 4, issued 7-
July 2013.
[2] Jain Sandesh, Thakur Shivendra Singh and
Phulambrikar S.P., “Improve Power Factor and
Reduce the Harmonic Distortion of the System”,
International Journal of Advanced Research in
Computer Science and Software Engineeriong.
Volume 1(5), issued November 2012.
[3] JBV Subrahmanyam, S.Radha Krishna Reddy, P.K.
Sahoo, N.Madhukar Reddy, C.Sashidhar, “A Novel
Method for Improvement of Power Factor in Wind
Mill Power station” International Journal of

Engineering Technology and Advanced
Engineering”, Volume 2, issue 2 February 2012.
[4] Abhinav Sharma, Shavet Sharma, Parveen Lehana&
Saleem Khan, “To Analysisthe EffectofCombination
Load on the Power Factor” , International Journalof
Advanced Research in Computer Science and
Software Engineering , volume 3, issue 8, August
2013.
[5] Anant Kumar Tiwari, “Automatic Power Factor
Correction Using Capacitive Bank”, International
Journal of Engineering Research and Applications,
Volume 4, issued February 2014.
BIOGRAPHIES
Bhargav Jayswal, I am a final year
student of Electrical. Dept.in
Vadodara institute of engineering,
Vadodara.
Vivek Khushwaha, I am a final year
student of Electrical. Dept.in
Vadodara institute of engineering,
Vadodara
Prof.Pushpa Bhatiya I am Assistant
Professor in the Department of
Electrical Engineering,inVadodara
institute of engineering, Vadodara

IRJET- Simulation & Hardware Implementation of APFC Meter to Boost Up Power Factor Maintain by Industry

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