Jntuk dap- proposed course structure and syllabus - b.tech(mechanical engg)-ii year - r10 students

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JNT UNIVERSITY KAKINADA, KAKINADA
MECHANICAL ENGINEERING - COURSE STRUCTURE – 2010 BATCH

II YEAR
I SEMESTER P C II SEMESTER P C
1 Engineering Mechanics 4 4 1 Kinematics of Machinery 4 4
2 Fluid Mechanics & 4 4 2 Thermal Engineering -I 4 4
Hydraulic Machinery
3 Thermodynamics 4 4 3 Production Technology 4 4
4 Managerial Economics & 4 4 4 Mechanics of Solids 4 4
Financial Analysis
5 Electrical & Electronics 4 4 5 Metallurgy & Materials Science 4 4
Engineering
6 Computer aided Engineering 6 4 6 Machine Drawing 6 4
Drawing lab
7 Electrical & Electronics 3 2 7 Mechanics of Solids & Metallurgy 3 2
Engg. Lab lab
8 Fluid Mechanics & 3 2 8 Production Technology Lab 3 2
Hydraulic Machinery Lab
9 English Communication 2 - 9 English Communication Practice 2 2
Practice
28 30

1

2010-11
JAWAHARLAL NEHRU TECHNOLOGICAL UNIVERSITY KAKINADA
MECHANICAL ENGINEERING

II Year B.Tech. – I Sem.

ENIGINEERING MECHANICS
UNIT – I
Introduction to Engg. Mechanics – Basic Concepts.
Systems of Forces : Coplanar Concurrent Forces – Components in Space – Resultant – Moment of Force
and its Application – Couples and Resultant of Force Systems.

UNIT – II
Equilibrium of Systems of Forces : Free Body Diagrams, Equations of Equilibrium of Coplanar
Systems, Spatial Systems for concurrent forces. Lamis Theorm, Graphical method for the equilibrium of
coplanar forces, Converse of the law of Triangle of forces, converse of the law of polygon of forces
condition of equilibrium.

UNIT – III
Centroid : Centroids of simple figures (from basic principles ) – Centroids of Composite Figures
Centre of Gravity : Centre of gravity of simple body (from basis principles), centre of gravity of
composite bodies, pappus theorem.

UNIT – IV
Area moments of Inertia : Definition – Polar Moment of Inertia, Transfer Theorem, Moments of Inertia
of Composite Figures, Products of Inertia, Transfer Formula for Product of Inertia. Mass Moment of
Inertia : Moment of Inertia of Masses, Transfer Formula for Mass Moments of Inertia, mass moment of
inertia of composite bodies.

UNIT – V
Analysis of perfect frames ( Analytical Method) – Types of Frames – Assumptions for forces in members
of a perfect frame, Method of joints, Method of sections, Force table, Cantilever Trusses, Structures with
one end hinged and the other freely supported on rollers carrying horizontal or inclined loads.

UNIT – VI
Kinematics : Rectilinear and Curvelinear motions – Velocity and Acceleration – Motion of Rigid Body –
Types and their Analysis in Planar Motion. Kinetics : Analysis as a Particle and Analysis as a Rigid
Body in Translation – Central Force Motion – Equations of Plane Motion – Fixed Axis Rotation –
Rolling Bodies.

UNIT – VII
Work – Energy Method : Equations for Translation, Work-Energy Applications to Particle Motion,
Connected System-Fixed Axis Rotation and Plane Motion. Impulse momentum method.

UNIT – VIII
Friction : Introduction , limiting friction and impending motion, coulomb’s laws of dry friction ,
coefficient of friction, cone of friction. Applications of friction- impending motion of connected bodies ,
relative motion, ladder friction, wedges, screw friction.

2

TEXT BOOKS :
1. Engg. Mechanics ,Timoshenko & Young.
2. Engg. Mechanics, R.K. Bansal , Laxmi publications

REFERENCES :
1. Engineering Mechanics , Fedinand . L. Singer , Harper – Collins.
2. Engineering Mechanics statics and dynamics , A Nelson , Mc Gra Hill publications
3. Engg. Mechanics Umesh Regl, Tayal.

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2010-11

THERMODYNAMICS
UNIT – I
Introduction: Basic Concepts : System, Control Volume, Surrounding, Boundaries, Universe, Types of
Systems, Macroscopic and Microscopic viewpoints, Concept of Continuum, Thermodynamic
Equilibrium, State, Property, Process, Cycle – Reversibility – Quasi – static Process, Irreversible Process,
Causes of Irreversibility – Energy in State and in Transition, Types, Work and Heat, Point and Path
function.

UNIT II
Zeroth Law of Thermodynamics – Concept of Temperature – Principles of Thermometry –Reference
Points – Const. Volume gas Thermometer – Scales of Temperature, Ideal Gas Scale – PMM I - Joule’s
Experiments – First law of Thermodynamics – Corollaries – First law applied to a Process – applied to a
flow system – Steady Flow Energy Equation.

UNIT – III
Limitations of the First Law – Thermal Reservoir, Heat Engine, Heat pump, Parameters of performance,
Second Law of Thermodynamics, Kelvin-Planck and Clausius Statements and their Equivalence /
Corollaries, PMM of Second kind, Carnot’s principle, Carnot cycle and its specialties, Thermodynamic
scale of Temperature, Clausius Inequality, Entropy, Principle of Entropy Increase – Energy Equation,
Availability and Irreversibility – Thermodynamic Potentials, Gibbs and Helmholtz Functions, Maxwell
Relations – Elementary Treatment of the Third Law of Thermodynamics.

UNIT IV
Pure Substances, p-V-T- surfaces, T-S and h-s diagrams, Mollier Charts, Phase Transformations – Triple
point at critical state properties during change of phase, Dryness Fraction – Clausius – Clapeyron
Equation Property tables. Mollier charts – Various Thermodynamic processes and energy Transfer –
Steam Calorimetry.

UNIT - V
Perfect Gas Laws – Equation of State, specific and Universal Gas constants – various Non-flow
processes, properties, end states, Heat and Work Transfer, changes in Internal Energy – Throttling and
Free Expansion Processes – Flow processes – Deviations from perfect Gas Model – Vander Waals
Equation of State – Compressibility charts – variable specific Heats – Gas Tables.

UNIT – VI
Mixtures of perfect Gases – Mole Fraction, Mass friction Gravimetric and volumetric Analysis –
Dalton’s Law of partial pressure, Avogadro’s Laws of additive volumes – Mole fraction , Volume
fraction and partial pressure, Equivalent Gas const. And Molecular Internal Energy, Enthalpy, sp. Heats
and Entropy of Mixture of perfect Gases and Vapour, Atmospheric air - Psychrometric Properties – Dry
bulb Temperature, Wet Bulb Temperature, Dew point Temperature, Thermodynamic Wet Bulb
Temperature, Specific Humidity, Relative Humidity, saturated Air, Vapour pressure, Degree of saturation
– Adiabatic Saturation , Carrier’s Equation – Psychrometric chart.
UNIT - VII
Power Cycles : Otto, Diesel, Dual Combustion cycles, Sterling Cycle, Atkinson Cycle, Ericcson Cycle,
Lenoir Cycle – Description and representation on P–V and T-S diagram, Thermal Efficiency, Mean
Effective Pressures on Air standard basis – comparison of Cycles.

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5

UNIT VIII
Refrigeration Cycles : Brayton and Rankine cycles – Performance Evaluation – combined cycles, Bell-
Coleman cycle, Vapour compression cycle-performance Evaluation.

TEXT BOOKS :
1. Engineering Thermodynamics , PK Nag , TMH, III Edition
2. Fundamentals of Thermodynamics – Sonntag, Borgnakke and van wylen , John Wiley & sons
(ASIA) Pte Ltd.

REFERENCES :
1. Engineering Thermodynamics – Jones & Dugan
2. Thermodynamics – An Engineering Approach – Yunus Cengel & Boles ,TMH
3. Thermodynamics – J.P.Holman , McGrawHill

6

JAWAHARLAL NEHRU TECHNOLOGICAL UNIVERSITY, KAKINADA
MANAGERIAL ECONOMICS AND FINANCIAL ANALYSIS
Common to all Branches (w.e.f.2010 batch)

Unit I Introduction to Managerial Economics:
Introduction to Managerial Economics & Demand Analysis:
Definition of Managerial Economics, Characteristics and Scope – Managerial Economics and its
relation with other subjects- Basic economic tools in Managerial Economics
Demand Analysis: Meaning- Demand distinctions- Demand determinants- Law of Demand and
its exceptions.

Unit-II Elasticity of Demand & Demand Forecasting:
Definition -Types of Elasticity of demand - Measurement of price elasticity of demand: Total
outlay method, Point method and Arc method- Significance of Elasticity of Demand.
Demand Forecasting: Meaning - Factors governing demand forecasting - Methods of demand
forecasting (survey of buyers’ Intentions, Delphi method, Collective opinion, Analysis of Time
series and Trend projections, Economic Indicators, Controlled experiments and Judgmental
approach) - Forecasting demand for new products- Criteria of a good forecasting method.

Unit-III Theory of Production and Cost Analysis: Production Function- Isoquants and
Isocosts, MRTS, Law of variable proportions- Law of returns to scale- Least
Cost Combination of Inputs, Cobb-Douglas Production function - Economies of
Scale.
Cost Analysis: Cost concepts, Opportunity cost, Fixed Vs Variable costs, Explicit
costs Vs. Implicit costs, Out of pocket costs vs. Imputed costs.-Determination of
Break-Even Point (simple problems) - Managerial Significance and limitations of
BEP.

UNIT-IV: Introduction to Markets, Managerial Theories of the Firm &
Pricing Policies: Market structures: Types of competition, Features of Perfect
Competition, Monopoly and Monopolistic Competition. Price-Output
Determination under Perfect Competition, Monopoly, Monopolistic
Competition and Oligopoly
Managerial theories of the firm - Marris and Williamson’s models.
Pricing Policies: Methods of Pricing-Marginal Cost Pricing, Limit Pricing,
Market Skimming Pricing, Penetration Pricing, Bundling Pricing, and Peak
Load Pricing.
Internet Pricing Models: Flat rate pricing, Usage sensitive pricing,
Transaction based pricing, Priority pricing, charging on the basis of
social cost, Precedence model, Smart market mechanism model.

Unit V Types of Industrial Organization & Introduction to business cycles: Characteristic features of
Industrial organization, Features and evaluation of Sole Proprietorship, Partnership, Joint Stock
Company, State/Public Enterprises and their types.
Introduction to business cycles: Meaning-Phases of business cycles- Features of business
cycles.

Unit VI Introduction to Financial Accounting: Introduction to Double-entry system, Journal, Ledger,
Trial Balance- Final Accounts (with simple adjustments)- Limitations of Financial Statements.

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Unit VII Interpretation and analysis of Financial Statement: Ratio Analysis – Liquidity ratios,
Profitability ratios and solvency ratios – Preparation of changes in working capital statement
and fund flow statement.

Unit VIII Capital and Capital Budgeting: Meaning of capital budgeting, Need for
capital budgeting – Capital budgeting decisions (Examples of capital
budgeting) - Methods of Capital Budgeting: Payback Method, Accounting
Rate of Return (ARR), IRR and Net Present Value Method (simple problems)

Text Books
1. N. Appa Rao. & P. Vijaya Kumar: Managerial Economics and Financial Analysis, ,Cengage
Publications, New Delhi, 2011
2. J.V.Prabhakar Rao: Managerial Economics and Financial Analysis, Maruthi Publications, 2011

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2010-11


ELECTRICAL & ELECTRONICS ENGINEERING

UNIT - I
ELECTRICAL CIRCUITS: Basic definitions, Types of elements, Ohm’s Law, Resistive networks,
Kirchhoff’s Laws, Inductive networks, capacitive networks, Series, Parallel circuits and Star-delta and
delta-star transformations.
UNIT - II
DC MACHINES : Principle of operation of DC Generator – emf equation - types – DC motor types –
torque equation – applications – three point starter.
UNIT - III
TRANSFORMERS : Principle of operation of single phase transformers – emf equation – losses –
efficiency and regulation
UNIT - IV
AC MACHINES : Principle of operation of alternators – regulation by synchronous impedance method
– Principle of operation of induction motor – slip – torque characteristics – applications.
UNIT - V
INSTRUMENTS : Basic Principle of indicating instruments – permanent magnet moving coil and
moving iron instruments.
UNIT - VI
DIODE AND IT’S CHARACTERISTICS : P-n junction diode, symbol, V-I Chacracteristics, Diode
Applications, Rectifiers – Half wave, Full wave and Bridge rectifiers (simple Problems)
UNIT - VII
TRANSISTORS : PNP and NPN Junction transistor, Transistor as an amplifier, SCR characteristics and
applications
UNIT - VIII
CATHODE RAY OSCILLOSCOPE : Principles of CRT (Cathode Ray Tube), Deflection, Sensitivity,
Electrostatic and Magnetic deflection, Applications of CRO - Voltage, Current and frequency
measurements.

TEXT BOOKS:
1. Essentials of Electrical and Computer Engineering by David V. Kerns, JR. J. David Irwin/Pearson.
2. Principles of Electrical and Electronics Engineering by V.K.Mehta, S.Chand & Co.

REFERENCES:
1. Introduction to Electrical Engineering – M.S Naidu and S. Kamakshaiah, TMH Publ.
2. Basic Electrical Engineering by Kothari and Nagarath, TMH Publications, 2nd Edition.

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2010-11


ENGINEERING DRAWING (original)
UNIT –I
PROJECTIONS OF PLANES & SOLIDS : Projections of Regular Solids inclined to both planes –
Auxiliary Views. Sections and Sectional views of Right Regular Solids – Prism, Cylinder, Pyramid, Cone
– Auxiliary views.

UNIT – II
DEVELOPMENT AND INTERPENETRATION OF SOLIDS: Development of Surfaces of Right
Regular Solids – Prisms, Cylinder, Pyramid Cone and their parts.

Interpenetration of Right Regular Solids – Intersection of Cylinder Vs Cylinder, Cylinder Vs Prism,
Cylinder Vs Cone.

UNIT – III
ISOMETRIC PROJECTIONS : Principles of Isometric Projection – Isometric Scale – Isometric Views
– Conventions – Isometric Views of Lines, Plane Figures, Simple and Compound Solids – Isometric
Projection of objects having non- isometric lines. Isometric Projection of Spherical Parts.

TRANSFORMATION OF PROJECTIONS: Conversion of Isometric Views to Orthographic Views –
Conventions.

UNIT – IV
PERSPECTIVE PROJECTIONS: Perspective View: Points, Lines, Plane Figures and Simple Solids,
Vanishing Point Methods(General Method only).

UNIT – V
Introduction to Computer aided Drafting: Generation of points, lines, curves, polygons, dimensioning.

UNIT – VI

UNIT-VI
Computer aided Solid Modeling: Modeling of simple solids, Modeling of Machines & Machine Parts.

TEXT BOOKS :

1. Machine Drawing, K.LNarayana ,P. Kannaiah and K.venkata reddy / New age international
publishers.
2. Text book of Engineering Drawing with auto-cad , K.venkata reddy/B.S . publications

REFERENCES:
1. Autocad 2009 , Galgotia publications , New Delhi

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2010-11


COMPUTER AIDED ENGINEERING DRAWING LAB (Modified)
UNIT –I
PROJECTIONS OF PLANES & SOLIDS : Projections of Regular Solids inclined to both planes –
Auxiliary Views. Sections and Sectional views of Right Regular Solids – Prism, Cylinder, Pyramid, Cone
– Auxiliary views.

UNIT – II
DEVELOPMENT AND INTERPENETRATION OF SOLIDS: Development of Surfaces of Right
Regular Solids – Prisms, Cylinder, Pyramid Cone and their parts.

Interpenetration of Right Regular Solids – Intersection of Cylinder Vs Cylinder, Cylinder Vs Prism,
Cylinder Vs Cone.

UNIT – III
ISOMETRIC PROJECTIONS : Principles of Isometric Projection – Isometric Scale – Isometric Views
– Conventions – Isometric Views of Lines, Plane Figures, Simple and Compound Solids – Isometric
Projection of objects having non- isometric lines. Isometric Projection of Spherical Parts.

TRANSFORMATION OF PROJECTIONS: Conversion of Isometric Views to Orthographic Views –
Conventions.

UNIT – IV
PERSPECTIVE PROJECTIONS: Perspective View: Points, Lines, Plane Figures and Simple Solids,
Vanishing Point Methods(General Method only).

UNIT – V
Introduction to Computer aided Drafting: Generation of points, lines, curves, polygons, dimensioning.

UNIT – VI
Types of modeling : object selection commands – edit, zoom, cross hatching, pattern filling, utility
commands, 2D wire frame modeling, 3D wire frame modeling,.

UNIT – VII
View points and view ports: view point coordinates and view(s) displayed, examples to exercise
different options like save, restore, delete ,joint , single option.

UNIT-VIII
Computer aided Solid Modeling: Isometric projections, orthographic projections of isometric
projections ,Modeling of simple solids, Modeling of Machines & Machine Parts.

TEXT BOOKS :
1. Engineering Graphics, K.C. john, PHI Publications
2. Machine Drawing, K.LNarayana ,P. Kannaiah and K.venkata reddy / New age international
publishers.

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REFERENCES:

1. Autocad 2009 , Galgotia publications , New Delhi
2. Text book of Engineering Drawing with auto-cad , K.venkata reddy/B.S . publications.
3. Engineering drawing by N.D Bhatt , Charotar publications.

Mode of examination for Computer Aided Engineering Graphics
The syllabus in respect of the subject "Computer Aided Graphics" for II B Tech I sem (Mech, Civil,
Automobile, Aeronautical, Mining Engg) students consists of two major portions

1. Unit I to IV - conventional drawing pattern
2. Unit V to VIII - computer lab pattern using any drafting packages

Classwork - 6 hrs per week
Credits - 4
Max Marks - 100 Internal Marks: 25 & External Marks: 75

It is suggested that the examination in respect of the above may conducted on par with lab by the
concerned college with the following pattern:

Mid Exam: I Mid Exam from first Four Units - Conventional Drawing Exam
II Mid Exam from Second Four Units - In Computer Lab
Exam duration - 4 hrs
Part A - Conventional Drawing test in Drawing Hall from first FOUR Units - 2 hrs duration.
Part B - Exam in Computer Lab using any drafting package - 2 hrs duration.

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2010-11


ELECTRICAL & ELECTRONICS ENGG. LAB

Section A: Electrical Engineering:
The following experiments are required to be conducted as compulsory experiments :
1. Swinburne’s test on D.C. Shunt machine. (Predetermination of efficiency of a given D.C. Shunt
machine working as motor and generator).
2. OC and SC tests on single phase transformer (Predetermination of efficiecy and regulation at
given power factors)
3. Brake test on 3-phase Induction motor (Determination of performance characteristics)
4. Regulation of alternator by Synchronous impedance method.
In addition to the above four experiments, any one of the experiments from the following list is
required to be conducted :
5. Speed control of D.C. Shunt motor by
a) Armature Voltage control b) Field flux control method
6. Brake test on D.C Shunt Motor

Section B: Electronics Engineering :

1. Transistor CE Characteristics (Input and Output)
2. Full wave Rectifier with and without filters.
3. CE Amplifiers.
4. RC Phase Shift Oscillator
5. Class A Power Amplifier
6. Micro Processor

13

2010-11


FLUID MECHANICS & HYDRAULIC MACHINERY LAB

1. Impact of jets on Vanes.
2. Performance Test on Pelton Wheel.
3. Performance Test on Francis Turbine.
4. Performance Test on Kaplan Turbine.
5. Performance Test on Single Stage Centrifugal Pump.
6. Performance Test on Multi Stage Centrifugal Pump.
7. Performance Test on Reciprocating Pump.
8. Calibration of Venturimeter.
9. Calibration of Orifice meter.
10. Determination of friction factor for a given pipe line.
11. Determination of loss of head due to sudden contraction in a pipeline.
12. Turbine flow meter.

Note : Any 10 of the above 12 experiments are to be conducted.

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2010-11

ENGLISH COMMUNICATION PRACTICE

15

2010-11

II Year B.Tech. – II Sem.

KINEMATICS OF MACHINERY

UNIT – I
MECHANISMS : Elements or Links – Classification – Rigid Link, flexible and fluid link – Types of
kinematic pairs – sliding, turning, rolling, screw and spherical pairs – lower and higher pairs – closed and
open pairs – constrained motion – completely, partially or successfully constrained and incompletely
constrained .
Khubralrs criteria , Grashoff’s law , Degrees of freedom ,Kutzbach criterian for planar mechanisms,
Mechanism and machines – classification of machines – kinematic chain – inversion of mechanism –
inversion of mechanism – inversions of quadric cycle, chain – single and double slider crank chains.

UNIT - II
STRAIGHT LINE MOTION MECHANISMS : Exact and approximate copiers and generated types –
Peaucellier, Hart and Scott Russul – Grasshopper – Watt T. Chebicheff and Robert Mechanisms and
straight line motion, Pantograph.

UNIT – III
KINEMATICS : Velocity and acceleration – Motion of link in machine – Determination of Velocity and
acceleration diagrams – Graphical method – Application of relative velocity method four bar chain.
Analysis of Mechanisms : Analysis of slider crank chain for displacement , velocity and acceleration of
slider – Acceleration diagram for a given mechanism, Kleins construction, Coriolis acceleration,
determination of Coriolis component of acceleration.
Plane motion of body : Instantaneous center of rotation, centroids and axodes – relative motion between
two bodies – Three centres in line theorem – Graphical determination of instantaneous centre, diagrams
forsimple mechanisms and determination of angular velocity of points and links.

UNIT – IV
STEERING Mechanisms : Conditions for correct steering – Davis Steering gear, Ackermans steering
gear – velocity ratio.
HOOKE’S JOINT : Single and double Hooke’s joint – Universial coupling – application – problems.

UNIT – V
CAMS : Definitions of cam and followers – their uses – Types of followers and cams – Terminology –
Types of follower motion - Uniform velocity – Simple harmonic motion and uniform acceleration.
Maximum velocity and maximum acceleration during outward and return strokes in the above 3 cases.
Analysis of motion of followers : Roller follower – circular cam with straight, concave and convex
flanks.

UNIT – VI
Gears :
Higher pairs, friction wheels and toothed gears – types – law of gearing, condition for constant velocity
ratio for transmission of motion, Form of teeth: cycloidal and involute profiles. Velocity of sliding –
phenomena of interferences – Methods of interference. Condition for minimum number of teeth to avoid
interference, expressions for arc of contact and path of contact – Introduction to Helical, Bevel and worm
gearing.

16

UNIT – VII
Belt Rope and Chain Drives : Introduction, Belt and rope drives, selection of belt drive- types of belt
drives,V-belts, materials used for belt and rope drives, velocity ratio of belt drives, slip of belt, creep of
belt, tensions for flat belt drive, angle of contact, centrifugal tension, maximum tension of belt, Chains-
length, angular speed ratio, classification of chains.

UNIT – VIII
GEAR TRAINS: Introduction – Train value – Types – Simple and reverted wheel train – Epicyclic gear
Train. Methods of finding train value or velocity ratio – Epicyclic gear trains. Selection of gear box-
Differential gear for an automobile.

TEXT BOOKS:
1. Theory of Machines by Thomas Bevan/ CBS
2. Theory of machines – PL. Balaney/khanna publishers.

REFERENCES:
1. Theory of Machines Sadhu Singh Pearsons Edn
2. The theory of Machines /Shiegley/ Oxford.

17

2010-11

THERMAL ENGINEERING - I
UNIT – I
Actual Cycles and their Analysis: Introduction, Comparison of Air Standard and Actual Cycles, Time
Loss Factor, Heat Loss Factor, Exhaust Blowdown-Loss due to Gas exchange process, Volumetric
Efficiency. Loss due to Rubbing Friction, Actual and Fuel-Air Cycles Of CI Engines.
UNIT-II
I.C. ENGINES : Classification - Working principles, Valve and Port Timing Diagrams, Air – Standard,
air-fuel and actual cycles - Engine systems – Fuel, Carburetor, Fuel Injection System, Ignition, Cooling
and Lubrication, principle of wankle engine.

UNIT – III
Combustion in S.I. Engines : Normal Combustion and abnormal combustion – Importance of flame
speed and effect of engine variables – Type of Abnormal combustion, pre-ignition and knocking
(explanation of ) – Fuel requirements and fuel rating, anti knock additives – combustion chamber –
requirements, types.

UNIT IV
Combustion in C.I. Engines : Four stages of combustion – Delay period and its importance – Effect of
engine variables – Diesel Knock– Need for air movement, suction, compression and combustion induced
turbulence – open and divided combustion chambers and nozzles used – fuel requirements and fuel
rating.

UNIT – V
Testing and Performance : Parameters of performance - measurement of cylinder pressure, fuel
consumption, air intake, exhaust gas composition, Brake power – Determination of frictional losses and
indicated power – Performance test – Heat balance sheet and chart.

UNIT – VI
COMPRESSORS – Classification –positive displacement and roto dynamic machinery – Power
producing and power absorbing machines, fan, blower and compressor – positive displacement and
dynamic types – reciprocating and rotary types.

Reciprocating : Principle of operation, work required, Isothermal efficiency volumetric efficiency and
effect of clearance, stage compression, undercooling, saving of work, minimum work condition for stage
compression.

UNIT VII
Rotary (Positive displacement type) : Roots Blower, vane sealed compressor, Lysholm compressor –
mechanical details and principle of working – efficiency considerations.
Dynamic Compressors : Centrifugal compressors: Mechanical details and principle of operation –
velocity and pressure variation. Energy transfer-impeller blade shape-losses, slip factor, power input
factor, pressure coefficient and adiabatic coefficient – velocity diagrams – power.

UNIT-VIII
Axial Flow Compressors : Mechanical details and principle of operation – velocity triangles and energy
transfer per stage degree of reaction, work done factor - isentropic efficiency- pressure rise calculations –
Polytropic efficiency.

18


TEXT BOOKS:
1. I.C. Engines / V. GANESAN- TMH
2. Heat engines, vasandan & Kumar publications Thermal

REFERENCES:

1. IC Engines – Mathur & Sharma – Dhanpath Rai & Sons.
2. Thermal Engineering / Rudramoorthy - TMH
3. I.C. Engines / Heywood /McGrawHIll.

19

2010-11


PRODUCTION TECHNOLOGY
UNIT – I
CASTING : Steps involved in making a casting – Advantage of casting and its applications. – Patterns
and Pattern making – Types of patterns – Materials used for patterns, pattern allowances and their
construction, Principles of Gating, Gating ratio and design of Gating systems
UNIT – II
Solidification of casting – Concept – Solidification of pure metal and alloys, short & long freezing range
alloys. Risers – Types, function and design, casting design considerations, special casting processes 1)
Centrifugal 2)Die, 3) Investment.
Methods of Melting : Crucible melting and cupola operation, steel making processes, special.
UNIT – III
A) Welding : Classification of welding process types of welds and welded joints and their
characteristics, design of welded joints, Gas welding, ARC welding-sub merged , electron beam welding,
solid state welding process, Forge welding, resistance
welding, Thermit welding and Plasma welding.
B) Cutting of Metals: Oxy – Acetylene Gas cutting, plasma cutting . Cutting of ferrous, non-ferrous
metals.
UNIT – IV
Inert Gas welding, TIG & MIG, MAG /CO2 welding, Friction welding, Induction welding, Explosive
welding, Laser welding, Soldering & Brazing. Heat affected zones in welding; pre & post heating , weld
ability of metals
welding defects – causes and remedies – destructive nondestructive testing of welds.
UNIT – V
Hot working, cold working, strain hardening, recovery, recrystallisation and grain growth, Comparison of
properties of Cold and Hot worked parts, Rolling fundamentals – theory of rolling, types of Rolling mills
and products. Forces in rolling and power requirements.
UNIT - VI
Stamping, forming and other cold working processes : Blanking and piercing – Bending and forming –
Drawing and its types – wire drawing and Tube drawing – coining – Hot and cold spinning – Types of
presses and press tools. Forces and power requirement in the above operations.
UNIT- VII
EXTRUSION OF METALS : Basic extrusion process and its characteristics. Hot extrusion and cold
extrusion - Forward extrusion and backward extrusion – Impact extrusion Hydrostatic extrusion.
Forging processes: Principles of forging – Tools and dies – Types Forging – Smith forging, Drop
Forging– Roll forging – Forging hammers : Rotary forging – forging defects.
UNIT - VIII
Processing of Plastics: Types of Plastics, Properties, applications and their Processing methods &
Equipment (blow &injection modeling)
TEXT BOOKS:
1. Manufacturing Engineering and Technology/Kalpakjin S/ Pearson Edu.
2. Manufacturing Technology / P.N. Rao/TMH
REFERENCES :
1. Production Technology , R.K. Jain
2. Process and materials of manufacturing –Lindberg ,PE
3. Principles of Metal Castings , Roenthal.

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2010-11

METALLURGY & MATERIAL SCIENCE
UNIT – I
Structure of Metals : Bonds in Solids – Metallic bond - crystallization of metals, grain and grain
boundaries, effect of grain boundaries on the properties of metal / alloys – determination of grain size.

UNIT - II
Constitution of Alloys : Necessity of alloying, types of solid solutions, Hume Rotherys rules,
intermediate alloy phases, and electron compounds.

UNIT -III
Equilibrium of Diagrams : Experimental methods of construction of equilibrium diagrams,
Isomorphous alloy systems, equilibrium cooling and heating of alloys, Lever rule, coring miscibility
gaps, eutectic systems, congruent melting intermediate phases, peritectic reaction. Transformations in the
solid state – allotropy, eutectoid, peritectoid reactions, phase rule, relationship between equilibrium
diagrams and properties of alloys. Study of important binary phase diagrams of Cu-Ni-, Al-Cu, Bi-Cd,
Cu-An, Cus-Sn
and Fe-Fe3C.

UNIT -IV
Cast Irons and Steels : Structure and properties of White Cast iron, Malleable Cast iron, grey cast iron,
Spheriodal graphite cast iron, Alloy cast irons. Classification of steels, structure and properties of plain
carbon steels, Low alloy steels, Hadfield manganese steels, tool and die steels.

UNIT – V
Heat treatment of Alloys : Effect of alloying elements on Fe-Fe3C system, Annealing, normalizing,
Hardening, TTT diagrams, tempering , Hardenability, surface - hardening methods, Age hardening
treatment, Cryogenic treatment of alloys.

UNIT - VI
Non-ferrous Metals and Alloys : Structure and properties of copper and its alloys, Aluminium and its
alloys, Titanium and its alloys.

UNIT – VII
Ceramic materials : Crystalline ceramics, glasses, cermaets, abrasive materials, nanomaterials –
definition, properties and applications of the above.

UNIT - VIII
Composite materials : Classification of composites, various methods of component manufacture of
composites, particle – reinforced materials, fiber reinforced materials, metal ceramic mixtures, metal –
matrix composites and C – C composites.
TEXT BOOKS :
1. Introduction to Physical Metallurgy / Sidney H. Avener.
2. Elements of Material science / V. Rahghavan
REFERENCES :
1. An introduction to Metallurgy , sir Alan Cottrell , second edition universities press (India) private
limited
2. Engineering materials and metallurgy/R.K.Rajput/ S.Chand.

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3. Science of Engineering Materials / Agarwal

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2010-11

MACHINE DRAWING
Machine Drawing Conventions :
Need for drawing conventions – introduction to IS conventions
a) Conventional representation of materials, common machine elements and parts such as
screws, nuts, bolts, keys, gears, webs, ribs.
b) Types of sections – selection of section planes and drawing of sections and auxiliary
sectional views. Parts not usually sectioned.
c) Methods of dimensioning, general rules for sizes and placement of dimensions for holes,
centers, curved and tapered features.
d) Title boxes, their size, location and details - common abbreviations & their liberal usage
e) Types of Drawings – working drawings for machine parts.
I. Drawing of Machine Elements and simple parts
Selection of Views, additional views for the following machine elements and parts with every
drawing proportions.
a) Popular forms of Screw threads, bolts, nuts, stud bolts, tap bolts, set screws.
b) Keys, cottered joints and knuckle joint.
c) Rivetted joints for plates
d) Shaft coupling, spigot and socket pipe joint.
e) Journal, pivot and collar and foot step bearings.
II. Assembly Drawings:
Drawings of assembled views for the part drawings of the following using conventions and easy
drawing proportions.
a) Engine parts – stuffing boxes, cross heads, Eccentrics, Petrol Engine connecting rod,
piston assembly.
b) Other machine parts - Screws jacks, Machine Vices Plummer block, Tailstock.
c) Valves : Steam stop valve, spring loaded safety valve, feed check valve and air cock.

NOTE : First angle projection to be adopted. The student should be able to provide working drawings of
actual parts.

TEXT BOOKS:
1. Machine Drawing – Dhawan, S.Chand Publications
2. Machine Drawing –K.L.Narayana, P.Kannaiah & K. Venkata Reddy / New Age/ Publishers

REFERENCES:
1. Machine Drawing – P.S.Gill.
2. Machine Drawing – Luzzader
3. Machine Drawing - Rajput

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2010-11


MECHANICS OF SOLIDS & METALLURGY LAB
Any 6 experiments from each section A and B .

(A) METALLURGY LAB :

1. Preparation and study of the Micro Structure of pure metals like Iron, Cu and Al.
2. Preparation and study of the Microstructure of Mild steels, low carbon steels, high – C steels.
3. Study of the Micro Structures of Cast Irons.
4. Study of the Micro Structures of Non-Ferrous alloys.
5. Study of the Micro structures of Heat treated steels.
6. Hardeneability of steels by Jominy End Quench Test.
7. To find out the hardness of various treated and untreated steels.

(B) MECHNICS OF SOLIDS LAB :

1. Direct tension test
2. Bending test on
a) Simple supported
b) Cantilever beam
3. Torsion test
4. Hardness test
a) Brinells hardness test
b) Rockwell hardness test
5. Test on springs
6. Compression test on cube
7. Impact test
8. Punch shear test

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2010-11


PRODUCTION TECHNOLOGY LAB

Minimum of 12 Exercises need to be performed
I. METAL CASTING LAB :
1. Pattern Design and making - for one casting drawing.
2. Sand properties testing - Exercise -for strengths, and
permeability – 1
3. Moulding Melting and Casting - 1 Exercise
II WELDING LAB :
1. ARC Welding Lap & Butt Joint - 2 Exercises
2. Spot Welding - 1 Exercise
3. TIG Welding - 1 Exercise
4. Plasma welding and Brazing - 2 Exercises
(Water Plasma Device)
III MECHANICAL PRESS WORKING :
1. Blanking & Piercing operation and study of simple, compound and progressive press tool.
2. Hydraulic Press : Deep drawing and extrusion operation.
3. Bending and other operations
IV PROCESSING OF PLASTICS
1. Injection Moulding
2. Blow Moulding

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2010-11

ENGLISH COMMUNICATION PRACTICE

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