JSA for Hydrotesting.pdf
- 1. F _____ JOB TITLE / AIM: JSA for Hydrotesting (Utility water, fire water, potable water) JSA DATE: 19/06/06 JSA NO./ REVISION: 101 SUPERVISOR/ JSA LEADER: M. Ramzan SCRIBE: Hernand Suyom/Abdullah Khan PARTICIPANTS : Sharif Ullah Khan, Shoaib Farman LIST ASSOCIATED PROCEDURES/WORK INSTRUCTIONS OR TEMPORARY WIs: Approved: Bruce Boxshall 21-June-06 Attach copies of any relevant documentation/ drawings. Part 2: Job Safety Analysis Job Steps: 1.Mobilization of Equipment & workers 2. Water Refilling 3. Hydro testing 4. Water Releasing 5.Demobilization Alternatives Considered: N/A Now undertake the JSA and record in the table below. Use prompts on JSA Prompt Sheet and Hazard Checklist PA-HSEC-02-040-002-F03. Part 3: Contingency Plans. Standard PPE,S : First aid kit must be present at the area and the Hse personnel is the first response in case of emergency
- 2. Part 4: Review. After the job has been completed, JSA leader should note: any hazards, which were identified in the original JSA? Any practices that need to be captured in the OMS? List action items, changes, and transfer any changes to the Change Management system. File: 10.30 JSA No: JOB TITLE: Step Describe Job Step Potential Hazards Hazard Controls No (Copy from part 2 of form) (Use Hazard Checklist) - 1 Mobilization of the following equipment: - Hand pump - Pressure gauge - Flexible wire hose Unauthorised equipment/tools brought out to site Before mobilizing any equipment/tools make sure that the E &P Personnel & BHP got inspected the equipment. Checklist are in equipment Ensure that gas testing was conducted whenever bringing the equipment in transition and Operations areas Unskilled and uninducted personnel starting the job Ensure that all personnel prior to start have been inducted and oriented about the hazard in the job site. All persons working in Operations areaa to be Operaitons inducted. Only trained personnel shall do the Hydrotesting Workers starting the job unfit to work All personnel must be undergone fitness for work assessment thru DEL doctor Workers starting the job without necessary controls in place (eg JSA, Permits as required) JSA must be in place prior to work. Ensure all the persons take part in the toolbox meeting discussion. Persons signed at the back of JSA at each toolbox meeting. All works undertaken in Operations areas to be performed under CWP. Hand Injury Ensure proper hauling of materials/get help if
- 3. JSA No: JOB TITLE: Step Describe Job Step Potential Hazards Hazard Controls No (Copy from part 2 of form) (Use Hazard Checklist) Back injury Miscommunication required/Wear hand gloves. Ensure proper posture and positioning Ensure standby radio fully charge are in place at all times Ensure that area to be secured and barricaded with hydrotesting sign board in place 2 Water Refilling & Pressurizing to 15 bar manually using hand pump Unauthorised person Miscommunication Trips/fallls Poor visibility/lighting Heat Stress/Exhaustion Snake bite Tripping hazards SIMOPS Ensure that all workers have been informed when the Hydrotesting will be conducted properly lit and barricaded by a barrier. Ensure only 15bars max. pressure to be conducted for testing. It is advised that the testing to be conducted at night or break time hours to minimized the SIMOPS or personnel interface Ensure that workers shall not step of the pipe walking across the pipe Ensure workers are following the correct procedure of positioning and lifting. Get help if required. Ensure sufficient light are in place. Ensure that workers are oriented about the job and no one will be allowed to work alone. Make buddy system Ensure potable water/sufficient shelter is available each area where workers are doing the job. First aid kit available at site. Workers will inform and be aware about the presence at the area. No killing of snakes Ensure that workers accessing the right walkway
- 4. JSA No: JOB TITLE: Step Describe Job Step Potential Hazards Hazard Controls No (Copy from part 2 of form) (Use Hazard Checklist) and watch your steps. Other worker not involve in the job must not come closer to the area Ensure workers are accessing the right pathway and equipment must maintain the speed limit Ensure banks person are available at the area Ensure no works shall perform when strong wind comes Ensure that whenever heavy equipment on the area no works shall commence at excavated area 3. Hydro testing High Presssure Burst Miscommunication Tripping hazards Ensure that the equipment was inspected by BHP and calibrated prior to use. Calibration certificates to be reviewed prior to use Ensure that QC conducting the testing are wearing Full PPE and a standby barrier to secure themselves from high pressure leak Ensure that no any person will be on the Hydrotesting area. Ensure max. 15bars pressure to be kept during testing Ensure sufficient man power will be designated as watchman to ensure nobody will enter the Hydrotesting zone Ensure that workers performing the testing are trained. Unauthorized operator should not operate the tester Always refer to manufacturers methodology of testing Ensure that during Hydrotesting no other workers touching the pipe
- 5. JSA No: JOB TITLE: Step Describe Job Step Potential Hazards Hazard Controls No (Copy from part 2 of form) (Use Hazard Checklist) Ensure that the Relief valve was install Ensure that gas testing was conducted whenever working in transition zone area Ensure that workers will not step on the pipe Whenever strong wind comes the work must be stop 4. Water Releasing Unauthorised person Miscommunication Trips/fallls Poor visibility/lighting Heat Stress/Exhaustion Snake bite Tripping hazards SIMOPS Ensure that all workers have been informed when the water releasing will be conducted properly lit and barricaded by a barrier. It is advised that the testing to be conducted at night or break time hours to minimized the SIMOPS or personnel interface Ensure that workers shall not step of the pipe walking across the pipe Ensure workers are following the correct procedure of positioning and lifting. Get help if required. Ensure sufficient light are in place. Ensure that workers are oriented about the job and no one will be allowed to work alone. Make buddy system Ensure potable water/sufficient shelter is available each area where workers are doing the job. First aid kit available at site. Workers will inform and be aware about the presence at the area. No killing of snakes Ensure that workers accessing the right walkway and watch your steps.
- 6. JSA No: JOB TITLE: Step Describe Job Step Potential Hazards Hazard Controls No (Copy from part 2 of form) (Use Hazard Checklist) Other worker not involve in the job must not come closer to the area Ensure workers are accessing the right pathway and equipment must maintain the speed limit Ensure banks person are available at the area Ensure no works shall perform when strong wind comes Ensure that whenever heavy equipment on the area no works shall commence at excavated area 5. Demobilization Same as item one Same as item one