Lcpxej nt blanks&coils light
- 1. LCPXEJ NTC for Blanks and Coils
- 2. Save Costs effect Sistemi a Contatto Lubrication system also affect post processing procedures ① welding ② compatibility with various materials ③ antirust protection ④ die condition ⑤ parts cleaning ⑥ paint quality ⑦housekeeping ⑧ environmental compliance ⑨ health and safety ⑩ waste treatment
- 3. We take care of the environment With our machines we ensure you significant energy and lubricant savings Thanks to the controlled dosing system And less oil mist dispersion thanks to the effective aspiration system
- 4. Index LCP and SAGOMA examples Composition of the machine Different sizes Main advantages Spay box extraction Spray box structure Nozzles: conventional vs. Dietronic manifolds Modularity Keep cleaning logic Internal transport Wheels cleaning system Aspiration system Oil tanks and Recovery system Emergency circuit breaker Electric board Software’ adjustable parameters
- 5. Application sectors Household appliance Automotive
- 6. Different widths 800 1000 1200 1400160018002000
- 7. LCPXEJ configurations STRIPS FOR COILS Minimum strips witdh 100 mm
- 8. LCP Example
- 9. Composition: Spay Box Control Unit
- 10. Main Advantages: Reduction in terms of oil consumption No need for cleaning Clean working environment Longer life of the stamps
- 11. Customers’ feedback Before installing the new lubrication system on the Gigant line in 2 month we had 1012’ of downtimes for tecnical reasons and 7776 pieces of scrap. After installing the new lubrication system we had tecnical downtimes for 308’ and 3038 pieces of scrap. In short: Tecnical downtimes less 30% Scrap less 40%
- 12. Spray Box Extraction Spray head replacement In less than 1 minute you can replace the spray heads (superior and inferior) . For maintenance and checking
- 13. Spay box structure Each manifold has 4 nozzles: 600 mm 3 manifolds 1000 mm 5 manifolds 1400 mm 7 manifolds 2000 mm 10 manifolds
- 14. Conventional vs Dietronic ® Modular Minimum distance between nozzles 100 mm 100mm Imprecision spray application with more overspray to control Conventional spray system 200mm
- 15. Conventional vs Dietronic ® Modular Due to the design of DieTronic solution (just 50 mm distance), instead of a conventional spray machine, there is a substantial reduction in spray-oil mist . Very good quality of spray application with minimum overspray to control DieTronic ® Modular Manifold Technology 200mm 50mm
- 16. SAGOMA HFV Technology DT TEMP® CONTROL DT HFV® CONTROL
- 17. Modularity Cabling solution by DieTronic use “bus” system and communications between cards are with just one cable. MODULARITY OLD WAY
- 18. - Keep cleaning logic Open system can’t keep clean environment. Closed System to avoid any oil penetration keep clean and dry environment
- 19. Aspiration system Due to the minimal distance of the nozzles from the blank and a special design of the vacuum system there is a total absence of spray-oil mist drops depositing on the inside walls dropping onto the passing blank.
- 20. Aspiration system Aspirator ARNO VF Equipped with a high efficient filter (FAE) special for the leaving of microdusts, micromists and smokes. The equipment contains drainage for the recovery of recondensed liquid. 1ST STAGE SELF-CLEANING CENTRIFUGALRECONDENSER 2ND STAGE PRE-FILTRATION WITH A WASHABLE FILTER 3RD STAGE FILTRATION THROUGH A COALESCENCE EFFECT 4TH STAGE FINAL FILTRATION CELL 5TH STAGE ABSOLUTE FILTRATION - HEPA FILTER up to H13 EN 1822 Residual concentration of pollutant in the air at unit exhaust < 0,1 mg/m3
- 21. Oil Tank SINGLE TANK with Control Panel MULTIPLE TANK
- 22. Oil Tank – automatic oil refill The refill can happen through: The own customer's tanks DieTronic’s tanks
- 23. Oil Tank Oil filter Pressure control Heating
- 24. Oil Tank – Heating Oil The temperature is controlled through a touch panel on the main board.
- 25. Oil Tank – Heating Oil Visible oil level helps operator in keeping the oil volume controlled inside of the tank In-operation refill will avoid any machine stopping while the line is running.
- 26. Oil Tank - re-using oil The oil mist is aspirated through the suction system Passes through 3 filtering stages
- 27. Oil Tank - re-using oil 1ST stage filter 2nd stage filter 3rd stage filter
- 28. Emergency circuit Two couple of electrical contacts for two separate emergency circuit. 1 Emergency circuit (shut down all functions of the machine) Reset by a RESET push button 1 2 3 4 5 6 7 8 9 10 11 12 13 14 A1 A2 KL 23.4 Y1 Y2 13 23 33 14 24 34 SIEMENS 3TK2821 EM 504 507 +L -L 23.14 22.14 25.1 25.1 502 2.5 2.6 Dis. N°: Data: Impianto: Disegnato da: X1/11A X1/10A X1/6C X1/5C X1/8C X1/7C 525 524 Note: Denominazione: Pag: 01-02-14 Lissandrello Centralina sicurezza Via Cav: Angelo Manzoni 28 Z.I. Maiano 26866 Sant’Angelo Lodigiano LODI ITALY X1/1A Converting Technology SAG-M-024 CUSKNOZ 24/33 KL 503 508 0.08 9.8 509 SF1+ SF2+ A1 A2 Y1 Y2 13 23 33 14 24 34 SIEMENS 3TK2821 EM1 X1/2A X1/4A 510 511 0.09 9.9 516 41 42 41 42 517 R8 11.11 518 R9 11.11 519 R10 11.12 1.6 24.3 1.6 1.6 505 R11 10.13 3.4 3.7 3.9 X1/7A X1/8A X1/9A X1/3A 506 3.10 3.10 3.12 EDM+ EDM- 2.5 2.5 512 KL 24.4 521 520 24.11 X1/2C X1/1C X1/4C X1/3C PB4 EM1A EM1 EM2A EM2 R12 10.12 523 522 Emergency button Main contactor OK Out reset emergency R13 IN reset emergency 9.8 2 Emergency external protection (shut down all functions of the driven conveyor) Reset closing a doors of the external protection
- 29. Electric board: Electrical cabinet with all necessary component follow the EN 60204 norm. • The voltage of the input-cards shall serve as power supply for the output-cards. • Supplies of PLCs and I/O-Racks shall separately feed via circuit breakers with auxiliary contacts. • Power supply 380 Vca three phase 6 KW • The energy connections for electric and pneumatics run along the machine side in a cable pack.
- 30. Software’s adjustable parameters Oil Temperature control Nozzle activation Oil quantity Air regulation Project memorization Remote control
- 31. Project memorization You can save up to 120 projects
- 32. Software’s adjustable parameters Selection and setup of every single nozzle Suction system activation Spray box opening
- 33. Software’s adjustable parameters Oil quantity and temperature adjustments Nozzle activation
- 34. Nozzle pressure control Single nozzle Pressure control
- 36. Wheels positioning system Automatic adjustment of the wheels’ position The internal transport of the machine allows the correct positioning of the crushless wheels
- 37. Internal driven transport Brushless Motor for conveyor movement. Smart Conveyor ensures 100% of sheet movement without slitting.
- 38. Internal driven transport Crushless round anti slipping used for superior part gives correct movement of sheet metal.
- 39. Internal driven transport Slim design: A blank of minimum 100 mm can pass through the machine without imprecise moving.
- 40. Internal non-driven Wheels Non- motorized transport with upper metal wheels to guarantee the correct movement of the coil through the machine.
- 41. Height adjustment system Height adjustment Up/Down system of upper spray head to adapt to the line 100 mm
- 42. Machine configuration MACHINE FEATURES: LCPX EJ NTC LCPX EJ NTC SAGOMA for coils for blanks for blanks Internal Driven Transport + Crushless Internal no-Driven trasport Up/Down System of Upper SprayHead OPTIONALS: Suction system Supplementary tank Recovery filtering unit Automatic refilling from barrel Tank Heating system Positioning system for Upper Crushless wheels
- 43. Some references (2013) Company Place of delivery Delivered plant Year of delivery Asservimenti presse Beslag Metall -Sweden 2013 IMV Presse Italy EPC 2013 IMV Presse Italy EPC 400 2013 IMV Presse Italy EPC 800 2013 IMV Presse Italy EPC 1000 2013 Norda Rif. OMR OMR_Italy LCPX EJ 1200 2013 Arcelik Turkey 2013 Norda-Lamikos Lamikos-Poland LCPXEJ 1400 2013 BSH Spain SAGOMA EJ 2013 QS group- Electrolux Poland SAGOMA EJ 2013 Asservimenti presse Beslag Metall_Sweden LCPX 1600 2013 Bokwang Fatec Korea LCPXEJ 4000 2013 Vestel Turkey LCPY 2013 Norda rif. Catra Italy LCP EJ 2013 Welser Profile Austria LCP EJ N 2013 PCM Italy LCPEJX 1200 2013 Norda Italy 2013 Vestel Turkey LCPY EJ 500 2013 Schuler Press Germany LCPXEJ NT 2000 2013 Schuler Press Germany LCPXEJ NT 2000 2013 Arcelik Turkey LCPXEJ NT 1000 2013 Arcelik Turkey LCPXEJ NT 1000 2013 Norda Rif. Catra Italy LCPXEJ 1400 2013 Bora Poland Poland LCPXEJ 1000 2013
- 44. Some references (2014) Company Place of delivery Delivered plant Year of delivery QS group Italy EPC 400 2014 QS group Italy EPC 600 2014 BSH Spain SAGOMA 800 2014 Cusknoz Russia SAGOMA 4000+Brush cleaner 2014 PCM Italy LCPXEJ 1600 2014 Indesit Poland SAGOMA EJ 800 2014 Schuler Germany LCPXEJ 1600 2014 QS group Poland EPC 400 2014 Smeg Italy EPC 1000 2014 Norda - Benteler Brasil LCPXEJ 1400 2014 Catra Italy LCP EJ N 2014 DiGiEmme Italy LCPY EJ 250 2014 Amika Wronki Poland EPC 800 2014 Ptechnologies Italy EPC points 2014 Eurotranciatura- Wandres Italy LCPY EJ 250 2014 Coiltech Turkey Sagoma light EJ 1400 2014 Fsegura Hungary Epc 1600 2014 Schuler - Beslag &Metal Sweden LCPX EJ 1400 2014 MA Magnetto France SAGOMA 4000 2014
- 45. Thank you for your attention DieTronic-lubrication system Italy www.dietronic.eu Follow us:
- 46. Thank you for your attention Visit our web site DieTronic S.r.l Via Cav. Angelo. Manzoni 28, 26866 Sant' Angelo Lodigiano(Lodi) Italy Tel: +39 0371 210 129 Email: info@dietronic.eu www.dietronic.eu