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MACT SSM - The New Approach
       “Affirmative Defense”

                                John P. Egan
                                     All4 Inc.

 All4 Inc. Air Quality Training Seminar
                       Montgomery, AL

                        December 7, 2010

                Your environmental compliance is clearly our business.
MACT SSM – Agenda
       Where it started
       How did it change
       The repercussions
       The new approach
       What do we do now




2
Where It Started
       1990 CAA Amendments Section 112:
        • Established original list of 189 hazardous
          air pollutants (HAPs)
        • NESHAP for Source Categories – 40 CFR
          Part 63
        • Included General Provisions for all source
          categories in Subpart A




3
Where It Started
       1994 - Part 63 Subpart A General
        Provisions included “General Duty”
        clause to minimize HAP emissions at
        all times.
       Unique provisions for
        startup, shutdown, and malfunction
        (SSM) events were included in
        §63.6(f)(1) and §63.6(h)(1).



4
Where It Started
       Provisions in §63.6 allowed that
        exceedances of MACT standards
        during SSM events were not a violation
        of the standard so long as:
        • SSM Plan established, followed, and
          updated as necessary
        • Requisite
          maintenance, recordkeeping, and
          reporting conducted



5
Where It Started
       Original 1994 rule included provisions
        to avoid creating a “blanket exemption”:
        • Sources comply with SSM plans during
          events
        • SSM plans be reviewed and approved by
          permitting authorities through Title V
        • SSM plans be available to the public
        • SSM plan provisions be directly
          enforceable federal requirements



6
How Did It Change
       2002 U.S. EPA made changes to General
        Provisions and removed requirement that
        SSM plans be incorporated in Title V
        permit:
         • Only required to adopt plan and follow it
         • Plans could be revised without formal
           approval
         • Plans only available to public on request


7
How Did It Change
       In response to 2002 SSM changes
        Sierra Club filed petition for
        reconsideration.
       U.S. EPA settled with agreement that
        SSM plans needed to be submitted with
        Title V permit application.




8
How Did It Change
       In 2003 U.S. EPA further relieved the
        SSM burden – public now had to make
        a “specific and reasonable request” to
        permit authority to review sources SSM
        plans.
       Sierra Club and NRDC both filed suit.




9
How Did It Change
        2006 U.S. EPA went further and
         retracted requirement that sources
         implement SSM plan during an SSM
         event:
         • Plan specifics no longer applicable
           requirements under Title V
         • General Duty remained in affect
         • Reporting requirements would suffice to
           justify no exceedance during event


10
How Did It Change
        2006 U.S. EPA also:
         • Clarified that reporting and recordkeeping
           only required when a S/S caused an
           exceedance and for a malfunction
           w/potential exceedance
         • Eliminated requirement for administrator to
           obtain copy of SSM plan upon public
           request




11
The Repercussions
        2008 federal court concluded that:
         “Because the general duty is the only
         standard that applies during SSM events –
         and accordingly no section 112 standard
         governs these events – the SSM exemption
         violates the CAA’s requirements that some
         section 112 standard apply continuously.”
        As a result the court vacated the SSM
         exemption provisions.


12
The New Approach
        U.S. EPA has determined that MACT
         standards apply at all times:
         • Current and/or new standards established
           for startup and shutdown conditions
         • Malfunctions are subject to standards for
           normal operations
         • “Affirmative Defense” provided for
           malfunction events




13
The New Approach
        Startup and shutdown standards:
         • Cement kiln MACT, Subpart LLL final in
           September 2010 included separate
           standards for S/S
         • Sewage sludge incinerator proposed
           Section 129 standards October 2010
           maintained same standards during S/S
         • Six (6) proposed new MACT standards in
           October 2010 maintained same standards
           during S/S


14
The New Approach
        Affirmative Defense means:
         • “In the context of an enforcement
           procedure, a response or a defense put
           forward by a defendant, regarding which
           the defendant has the burden of proof, and
           the merits of which are independently and
           objectively evaluated in a judicial or
           administrative proceeding.”
         • Each of the new/proposed MACT rules
           includes the same definition


15
The New Approach
        To establish an affirmative defense must provide
         timely notification and prove by a preponderance
         of evidence that:
          1. Excess emissions were caused by a
             sudden, short, infrequent, and unavoidable
             failure…
          2. Repairs were made as expeditiously as
             possible…
          3. Frequency, amount, and duration of excess
             emissions were minimized to maximum
             extent…

16
The New Approach
        To establish an affirmative defense
         (cont’d):
         4. If due to bypass, unavoidable…
         5. All possible steps to minimize ambient
            impact were taken…
         6. Monitoring and controls remained in
            operation if possible…
         7. Actions in response to excess emissions
            were documented…



17
The New Approach
        To establish an affirmative defense
         (cont’d):
         8. At all times facility was operated in manner
            consistent with good practices for
            minimizing emissions…
         9. Owner or operator has prepared a root
            cause analysis to determine, correct, and
            eliminate the primary cause of the
            malfunction…



18
The New Approach
        To establish an affirmative defense a
         timely notification includes:
         • Phone or fax Administrator notice within two
           (2) business days of initial occurrence of
           excess emissions
         • A written report to the Administrator within
           thirty (30) days of initial occurrence of
           excess emissions




19
What Do We Do Now
        Comply with all standards including S/S
        If malfunction occurs and results in excess
         emissions – guilty of violation:
          • Potential relief from civil penalties using
            affirmative defense provision
          • SSM plans no longer required but can serve
            as the basis for meeting affirmative defense
          • Review malfunction history and eliminate
            issues
          • Be prepared to report exceedances

20

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MACT SSM - The New Approach “Affirmative Defense”

  • 1. MACT SSM - The New Approach “Affirmative Defense” John P. Egan All4 Inc. All4 Inc. Air Quality Training Seminar Montgomery, AL December 7, 2010 Your environmental compliance is clearly our business.
  • 2. MACT SSM – Agenda  Where it started  How did it change  The repercussions  The new approach  What do we do now 2
  • 3. Where It Started  1990 CAA Amendments Section 112: • Established original list of 189 hazardous air pollutants (HAPs) • NESHAP for Source Categories – 40 CFR Part 63 • Included General Provisions for all source categories in Subpart A 3
  • 4. Where It Started  1994 - Part 63 Subpart A General Provisions included “General Duty” clause to minimize HAP emissions at all times.  Unique provisions for startup, shutdown, and malfunction (SSM) events were included in §63.6(f)(1) and §63.6(h)(1). 4
  • 5. Where It Started  Provisions in §63.6 allowed that exceedances of MACT standards during SSM events were not a violation of the standard so long as: • SSM Plan established, followed, and updated as necessary • Requisite maintenance, recordkeeping, and reporting conducted 5
  • 6. Where It Started  Original 1994 rule included provisions to avoid creating a “blanket exemption”: • Sources comply with SSM plans during events • SSM plans be reviewed and approved by permitting authorities through Title V • SSM plans be available to the public • SSM plan provisions be directly enforceable federal requirements 6
  • 7. How Did It Change  2002 U.S. EPA made changes to General Provisions and removed requirement that SSM plans be incorporated in Title V permit: • Only required to adopt plan and follow it • Plans could be revised without formal approval • Plans only available to public on request 7
  • 8. How Did It Change  In response to 2002 SSM changes Sierra Club filed petition for reconsideration.  U.S. EPA settled with agreement that SSM plans needed to be submitted with Title V permit application. 8
  • 9. How Did It Change  In 2003 U.S. EPA further relieved the SSM burden – public now had to make a “specific and reasonable request” to permit authority to review sources SSM plans.  Sierra Club and NRDC both filed suit. 9
  • 10. How Did It Change  2006 U.S. EPA went further and retracted requirement that sources implement SSM plan during an SSM event: • Plan specifics no longer applicable requirements under Title V • General Duty remained in affect • Reporting requirements would suffice to justify no exceedance during event 10
  • 11. How Did It Change  2006 U.S. EPA also: • Clarified that reporting and recordkeeping only required when a S/S caused an exceedance and for a malfunction w/potential exceedance • Eliminated requirement for administrator to obtain copy of SSM plan upon public request 11
  • 12. The Repercussions  2008 federal court concluded that: “Because the general duty is the only standard that applies during SSM events – and accordingly no section 112 standard governs these events – the SSM exemption violates the CAA’s requirements that some section 112 standard apply continuously.”  As a result the court vacated the SSM exemption provisions. 12
  • 13. The New Approach  U.S. EPA has determined that MACT standards apply at all times: • Current and/or new standards established for startup and shutdown conditions • Malfunctions are subject to standards for normal operations • “Affirmative Defense” provided for malfunction events 13
  • 14. The New Approach  Startup and shutdown standards: • Cement kiln MACT, Subpart LLL final in September 2010 included separate standards for S/S • Sewage sludge incinerator proposed Section 129 standards October 2010 maintained same standards during S/S • Six (6) proposed new MACT standards in October 2010 maintained same standards during S/S 14
  • 15. The New Approach  Affirmative Defense means: • “In the context of an enforcement procedure, a response or a defense put forward by a defendant, regarding which the defendant has the burden of proof, and the merits of which are independently and objectively evaluated in a judicial or administrative proceeding.” • Each of the new/proposed MACT rules includes the same definition 15
  • 16. The New Approach  To establish an affirmative defense must provide timely notification and prove by a preponderance of evidence that: 1. Excess emissions were caused by a sudden, short, infrequent, and unavoidable failure… 2. Repairs were made as expeditiously as possible… 3. Frequency, amount, and duration of excess emissions were minimized to maximum extent… 16
  • 17. The New Approach  To establish an affirmative defense (cont’d): 4. If due to bypass, unavoidable… 5. All possible steps to minimize ambient impact were taken… 6. Monitoring and controls remained in operation if possible… 7. Actions in response to excess emissions were documented… 17
  • 18. The New Approach  To establish an affirmative defense (cont’d): 8. At all times facility was operated in manner consistent with good practices for minimizing emissions… 9. Owner or operator has prepared a root cause analysis to determine, correct, and eliminate the primary cause of the malfunction… 18
  • 19. The New Approach  To establish an affirmative defense a timely notification includes: • Phone or fax Administrator notice within two (2) business days of initial occurrence of excess emissions • A written report to the Administrator within thirty (30) days of initial occurrence of excess emissions 19
  • 20. What Do We Do Now  Comply with all standards including S/S  If malfunction occurs and results in excess emissions – guilty of violation: • Potential relief from civil penalties using affirmative defense provision • SSM plans no longer required but can serve as the basis for meeting affirmative defense • Review malfunction history and eliminate issues • Be prepared to report exceedances 20