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- 1. CURRICULUM VITAE MOHAMMED ABDUL NAYEEM Galaxy Building, 1st floor, flat-5 Near Al Khor, Grand Mosque, Al-Khor. State of Qatar E-Mail: nayeem505@yahoo.com Phone: +974 66181388 A highly skilled mechanical engineer with over 34 years of experience in installation and maintenance of static and rotating equipment in Oil & Gas, Petrochemicals, Pesticides, Power & Desalinations & Cement Plants etc. Installation and maintenance skills have been utilized for natural circulation water tube high pressure boilers, steam turbines, gas turbines and their auxiliaries, pumps, compressors, fans, blower, air intake filtration, heat exchangers, condensers, columns, tanks, vessels, valves, elector static participator, EOT cranes, hoist and winches, coal pulverizes, stone crushers, ball mills, kilns, conveyors, elevators, dust collectors etc. KEY SKILLS • Strong organization skills with an ability to prioritize competing assignments • complex troubleshooting & discovering the alternative method to resolve maintenance issues • Ability to provide technical information & able to undertake effective fault finding solution • Working well under pressure • Proven ability to meet deadlines • Teamwork • Team Leadership • Good verbal and written communication • Proficiency in M/S Office • Developing Others CAREER HISTORY Page 1
- 2. EMPLOYMENT HISTORY MECH. MAINT. SUPERVISOR- RAS GAS CO. LTD- QATAR 15.04.2008- 31.12.2015 Employed as a member of the field maintenance team in execution of routine, breakdown and preventive maintenance of plant and equipment like Boilers, Gas turbine and their auxiliaries, pumps, compressors, fans, blower, air intake filtration, heat exchangers, condensers, columns, tanks, vessels, valves, pipe lines etc. related to processing of Gas treating unit, Acid Gas removal, Sulfur Recovery, Dehydration, Liquefaction, Refrigeration and refrigerant preparation unit, Nitrogen Rejection, Sulfur Recovery, Fuel gas, sour water and well injection water handling, Fresh Cooling & Sea Water system, Desalination, Steam & Power generation, Sewage & Effluent Water Treatment, in Trains and utilities. ROLE & RESPONSIBILITIES • Execution of planned/unplanned maintenance activities • Lead the team of Lead Technicians and Technicians • Perform complex troubleshooting and discover the alternative method in resolving issues in maintenance work • Identifying and developing the procedure to assure safety and quality of maintenance activities • Review/Develop work pack for major overhaul/repairs and shutdown • Obtaining specialist components, fixtures or fittings • Review maintenance schedule and provide input for optimization • Review/Develop plans for maintenance activities • Processing/initiating/implementing MOC, MWO and Service Work Order/Call Of Contract • Ensuring close out activities completed in quality manner in SAP system • Coordinating inter-discipline and inter-departmental • Effectively respond to emergency call out and follow maintenance shift duty as per shift Rota • Actively participations in RCFA, ES and RA sessions and provide input and continuous improvements • Participate/Review/Develop JSA and PTW pack • Ensuring compliance with health and safety legislation Page 2 Designation Company Period Mechanical Maintenance Supervisor Ras Gas Company Ltd. Qatar 2008 2015 Mechanical Maintenance Supervisor Swiss Oman Power Co. Oman 2006 2008 Mechanical Maintenance Foreman Qatar-Kentz (2nd to Ras Gas) Qatar 2001 2006 Mechanical Engineer Bharat Engineering Works. India 2000 2001 Mechanical Maintenance Foreman Sogex-Oman Co. WLL. Oman 1990 1999 Mechanical Engineer MIC Cement Ltd. India 1988 1990 Mechanical Foreman BST Engineering Services. India 1980 1988
- 3. • Actively participating and conducting safety meeting, B-Safe observation, Tool Box Talk, LMRA, Safety Walk, PTW and QA/QC audits. • Mentoring/training new employees ACHEIVEMENTS • Successfully managed and replaced the flywheel- gear wheel of 91-DG 010 & 91-DG011 without taking vendor services and helped in cost optimization in 2008 • Successfully initiated, managed and completed the modification of Air Intake Filter House of Gas Turbine of MR/PR compressor 36-KT001/004 & 46-KT001/004 during machine online for facilitating the De Fog arrangement by avoiding vendor (Donaldson) assistance/services and benefited to the company by saving hiring cost of 350000 USD in 2009 • Successfully initiated, managed and completed the modification & installation of air inlet hoods for 15th row in Air Intake Filter House of Gas Turbine for MR/PR compressor 56- KT001/004 & 56-KT001/004 during machine online. It was a challenging task due to high vacuum and difficulties the personal entry into filter house with material handling in 2012. And also avoiding vendor assistance and saving hiring expenses. • Successfully initiated, investigated and fixed the long term running problem in sealing/cooling air fans of HRSG Boiler 91-B001-K001AB discharge line expansion bellows which were rupturing during startup only after every replacement. The countless replacements had been done since commissioning of boiler and due to no stock the damaged bellows were being used with temporary repair and a minor leak since 2 years. The problem fixed permanently in 2011 by replacing the material and mounting arrangement by arranging from local market in lowest price and benefited to company by process/safety and cost optimization. • Initiated and proposed the method of repair and reuse the damaged sea water strainers and avoiding replacement of 64 strainers and benefited to the company by cost and time optimization. And also the special tool/fixtures designed and fabricated to maintain accuracy during repair. • Initiated and replaced the damaged metallic suction and discharge hoses of liquid Nitrogen transfer pump 96-Y062-P061A (pump-A out of order, standby pump-B running continuously since longtime) by finding out method of fabrication the single/double braided metallic hose, sourcing and arranging the required components and fabrication experts from local industries, avoided procurement time/expenses and benefited to company with time/process & cost optimization in 2014. • Overhauling/repair of Plate Heat Exchangers for Fresh Cooling Water System carried out successfully by forming the overhauling facility and resources in house the Ras Gas and Page 3
- 4. avoiding the support from vendors or contractors inside or outside RG. Work involved, removal of exchangers, transport to the overhauling yard, dismantling all the plates, removing existing gasket, cleaning and checking the plates, fixing new gasket and reassembling the plates, hydro testing and remounting the exchangers. Around 35 to 40 exchangers have been overhauled from 2011 to 2015. • Successfully repair of coolers of N2 Compressor 96-Y003-K001 by finding out the alternate method of tube leak test at location and avoiding the coolers removal to workshop, saving the equipment down time for about 15 days, cost of resources like crane and rigging assistance and including cost optimized with rate of 13,910 USD/Day in case of importing nitrogen from GASAL in 2014. RECOGNITION & AWARDS • Recognized in 2015 for excellent support and commitment for successful completion of RGX & RRGX-2 Sea Water Filter repairs from Dec 2014 to April 2015. • SHUKRAN AWARD received in 2013 for dedication efforts in Major Outages in Power & Process-Utilities Asset • SHUKRAN AWARD received in 2011 for extra efforts and commitment in getting the Flare Tip (84FL-001/002) Replacement and KO Drums inspection and repairs • Recognized in 2011 for commendable support, dedication, commitment and unprecedented performance during LGR Stack repair for Train-7 • Recognized in 2011 for excellent support, dedication and participation in successful implementation of B-Safe process during Gas Turbine & Boilers shutdowns • Recognized in April 2010 for commendable support, dedication, commitment and unprecedented performance during LGR Stack repair for Train-6/7 • Recognition for contributing to success the Train- 3, 4 Major Shutdowns in May 2009 • SHUKRAN AWARD received in April 2009 for Persistence and professionalism in completing implementation of D-Fog retrofit project for 36-KT001/004 & 46-KT001/004 Gas Turbine Air Inlet Filter House with excellent quality and timely manner • SHUKRAN AWARD received in 2008 for outstanding contribution for the usable materials from the CMS & A Surplus spares and moving to RG Warehouse. • Recognition for contributing to success the Train- 1, 2 & 5 Major Shutdowns in May/ Jun 2008 Page 4
- 5. MECH. MAINT. SUPERVISOR- SOGEX-OMAN CO. LLC 08.03.2006-02.04.2008 Employed as member of maintenance team for execution of routine, preventive and Breakdown maintenance and major overhauls of 9.3 MW to 220 MW Steam Turbines/ 138 MW Combined cycle Gas Turbines and their auxiliaries, 80 t/h to 400 t/h capacity natural circulation water tube high pressure Conventional and Waste Heat Recovery Boilers and their auxiliaries, Desalination plant consisting of 35 mgpd to 8.5 migd MSF with their auxiliaries and Pumps, Air compressors, Fans, Blowers, Oil Separators, Valves and Pipelines, Fire Fighting Systems, Sewage water treatment plant, overhead cranes, lifting tackles Etc. At Ghubra Power And Desalination Plant Under Ministry of Electricity And Water, Sultanate Of Oman and Sohar Power And Desalination Plant (TRACTABLE GROUP) Sohar, Sultanate of Oman. ROLE & RESPONSIBILITIES To assist concern area engineer, to lead the teams of technicians, work planning, allocation of work to the technicians, to receive / clear the PTW / LOA/ SFT, to conduct the Tool Box Talk/ Safety Meeting, to prepare/review the Spare Parts list and arrange the spare Parts, consumables, special tools and tackles, to carry out supervision and inspection, to prepare Job Safety Analysis, Work Package, necessary drawings, Bill of Material, Technical Reports, Daily Activities/ Monthly Activities Reports/ Daily Log Book etc. ACHEIVEMENTS • Designed, developed and fabricated the silencer for the vent point in lime water blending vessel to control/minimize high whistling noise was creating during the auto venting cycles. After fabrication and installation the noise has minimized to the normal level. • Excellent support provided Electrical Maintenance Team and successfully initiated the investigation and rectification the hiding problem for inefficient and insufficient discharge of lime stone granules from Electro-Magnetic Vibratory Nozzle as EMT was unable to find out. • Designed and developed special tools for steam and gas turbine overhauling MECH. MAINT. FOREMAN- QATAR-KENTZ WLL. QATAR 27.09.2001- 05.01.2006 Employed for working with Ras Gas field maintenance team in carrying out the routine, breakdown and preventive maintenance of rotating and static equipment like GE Frame-7 Gas Turbine, each rated 65 MW, centrifugal compressors For propane and mixed refrigerant and fuel gas handling, Pumps, Blowers, Fans, Fin Fans, Conveyors, Heat exchanger, Coolers, Condensers, Columns, Vessels, Separators, Filters, Valves, Pipelines Etc. In Gas treating unit, Acid Gas removal unit, Sulfur Recovery Unit, Dehydration unit, Liquefaction unit, Refrigeration and refrigerant preparation unit, Nitrogen Rejection Unit, Sulfur Recovery Unit, and Sulfur Handling area, In Train-1, Train-2 and Train-3, Utilities, ISL / off site facilities Etc. Page 5
- 6. ROLE & RESPONSIBILITIES To co- ordinate Ras Gas foreman in assisting to concern area engineer, to take / clear PTW / LOA, to carry out relevant maintenance activities. To lead and guide the teams of technicians trouble shooting, to train the local on job trainees, to carry out inspection and test, to prepare necessary drawings, Bill of materials, Spare Parts list, Work Package, Supervision on all the activities by maintaining quality and progress with all the safety precautions according to the Ras Gas Environment, Health and Safety rules and regulations. Preparing of all technical reports, closing of work orders with utilized man-hours, maintaining of daily logbook and reporting time to time to supervisor/engineer, Working with the vendors in carrying out inspection, modification, repairs and overhauling activities, Working in shut down as an area supervisor/coordinator and execute shut down activities by controlling quality and progress. Working in Night Shifts as a Night Shift in charge on mechanical, instrumentation and electrical technician crew and providing support to the process. From 26.06.2005 to 05.01.2006 worked as a Mechanical supervisor under Qatar Chemical Company Ltd. Mesaieed Industrial city Doha- Qatar, For their spare part Review project for Rotating And Static Equipment Like Steam Turbines, Pumps, Compressors, Blowers, Fans, mixers, agitators, Extruders, Pelletizers, Valves, Heat Exchangers, condensers, columns, EOT Cranes etc. ACHEIVEMENTS • Provided excellent support and completed the major shutdown of Train1 Train2 head the schedule time as it was trailing behind the schedule in Jun 2002 and received Shukran Award. • Provided excellent support and completed before schedule the repair of collapsed bed in feed gas dryer 33-V001A/C/E • Received SHUKRAN AWARD by RAS GAS for emergency refurbishment and replacement of SRV / GCV of gas turbine 16-KT001 for MR Compressor in Jul 2002 • Received SHUKRAN AWARD by RAS GAS for the outstanding performance during D- FOG modification project to install D-Fog retrofit in Air intake filter house of gas turbines for 26-KT001/KT004, and 91-GTG 01/02/03 and achieving the targets before schedule time by maintaining quality and safety. • Designed, developed and fabricated special tool (Collapsible Stand) for replacing the Defog elements and avoiding the standing directly on moveable deflector to prevent them from damage. • Received SHUKRAN AWARD by RAS GAS for outstanding efforts in repair of Gear-Box for 36-KT004 in April 2005 Page 6
- 7. • Received SEFETY EXCELLENCE AWARD by Ras Gas for the best safety performance in 2005 MECH. ENIGINEER- BHARATH ENGG WORKS. INDIA. 01.01.2000-20.09.2001 Worked as a Mechanical Engineer in execution of erection and maintenance of static and rotating equipment’s in Thermal Power Plant and cement industries ROLE & RESPONSIBILITIES To execute relevant maintenance activities, to lead the teams of Supervisors & technicians, work planning, to prepare the necessary drawings and bill of Materials, to maintain technical reports & records and report to the works manager. MECH. MAINT. FOREMAN- SOGEX-OMAN CO. LLC. 17.12.9190-20.12.1999 Employed for Ghubrah Power and Desalination plant, under the ministry of Electricity & Water, Muscat Sultanate of Oman, the plant was the largest source of Electricity & Water in the Country. Work involved to execute the routine preventive and Breakdown maintenance and major overhauls of 9.3 MW to 50 MW Steam Turbines and their auxiliaries, 80 t/h to 150 t/h capacity natural circulation water tube high pressure Boilers and their auxiliaries, Desalination plant, Pumps, Air compressors, Fans, Blowers, Oil Separators, Valves and Pipelines, Fire Fighting Systems, Sewage water treatment plant, overhead cranes lifting tackles Etc. ROLE & RESPONSIBILITIES To assist concern area engineer, to take / clear PTW / LOA, to carry out relevant maintenance job as per ISO 9002 procedures. To lead the teams of Technicians, and train to local trainees, to distribute various works among the groups of Technicians and supervise them, to carry out inspection and test, to prepare necessary drawings, Bill of materials, Spare Parts list, Work Package, technical reports, daily activities reports and to maintain daily Log book. To carry out major overhauling of steam turbine including opening of turbine, dismantling of internals, cleaning and inspection, test and measurements, repairs and adjustments, assembling, alignment and commissioning of the machine, To carry out major overhauling of turbo generators including removal and insertion of generator rotor, To carry out major overhauling of air compressors, Pumps, Fans, Blowers, Oil separators, overhead cranes and hoist Etc. To carry out annual maintenance of boilers and their auxiliaries, desalination plant with their auxiliaries. ACHEIVEMENTS • Actively participated and developed the work procedures in preparation of ISO 9002 certification project • Successfully completed the preparation and certification of measuring tools for 3rd party inspection and certification Page 7
- 8. • Initiated and developed special tools for safe removal of steam turbine main casing with minimum manpower and time optimization • Initiated and developed the tube leak tester for Generator’s fins type air cooler’s individual tube testing by improving accuracy and time saving, avoiding water wasting and splashing. • Initiated and developed special tools for mechanical seal replacement for city water transfer pumps • Initiated a quickly tracing out and repair of pin-hole leak (during start up of turbine after major overhaul) in expansion bellow between steam turbine MST4 and condenser and was hiding in inaccessible location and helped to prevent the prolong equipment outage, hiring expenses for the vendor hired for up gradation of turbine internals. MECHANICAL ENGINEER- MIC CEMENT LTD INDIA 23.08.1988-05.12.1990 Worked as a Mechanical Engineer with MIC Cement Ltd. Jewargi, Dist.: Gulbarga, Karnataka State, India. for Maintenance of Static and Rotating equipment like Stone Crushers, Ball Mills, Vertical Shaft Kilns, Valves, pipelines, Heat Exchangers, Material Handling Equipment like EOT Cranes, Conveyors, Elevators and Dust Collecting Systems, Pumps, Blowers, Fans & Compressors Etc. ROLE & RESPONSIBILITIES To execute relevant maintenance activities, to assist Work Manger and lead the teams of Supervisors & technicians, work planning, troubleshooting, to prepare the necessary drawings and bill of Materials, to maintain technical reports & records and report to the works manager. ACHEIVEMENTS • Successfully investigated and resolved the internal seizing and run out error of pulley in stone crushing hammer mill and prevented equipment breakdowns, loss of production and over consumption of V-Belts. • Successfully resolved with quickly response and initiating the raw meals spillage issue for Raw Mill inlet during the mill operation and prevented the production loss due to intermittently stoppage of mill for removing the spilled raw meals. • Successfully initiated to find out the resources of repair by fabricating the chain sprockets of bucket elevator and gear components of the gear box for long travel trolley of overhead crane from local workshop and prevented prolong equipment outage, loss of production and procurement expenses • Successfully initiated the alternative method to repair the nodulizer disc revolving system with removing the disc and minimized the duration and resources MECHANICAL FOREMAN- BST ENGG SERVICES- INDIA 09.05.1980-25.03.1988 Worked with M/s. B. S. T. Engineering services (A division of Bharat Steel Tubes Ltd. New Delhi), in carrying out of erection, Commissioning and Maintenance of 670 ton /hour capacity Page 8
- 9. natural circulation water tube high pressure Boilers (for 210 MW steam Turbines) and their auxiliaries, like air pre-heater, fans, Blowers, Bowl mill (Coal pulverize), Electro static participators, Oil decanting system, pumps, Compressors, heat exchangers, Valves & pipe lines, at Raichur Thermal Power Station, Raichur Karnataka State. India. Mettur Thermal Power Project Mettur Dist. Salem, State: Tamilnadu, A pesticides plant of Volroh Limited Patencheru. Dist Medak. Andhra Pradesh. ROLE & RESPONSIBILITIES Work planning, Execution of installation and maintenance activities, to assist area manager, to lead the teams of technicians, supervision and inspection to ensuring safety and quality, trouble shooting, review/develop required drawings, bill of material, technical reports and log. EDUCATION & QUALIFICATION • Secondary School Leaving Certificate (SSLC) • 3 Years Diploma In Mechanical Engineering • 2 Years Pre-University Course in Commerce TRAININGS • Successfully completed First Aid, Breathing Apparatus Safety Induction, H2S awareness training Fire Fighting & Fire Watch, permit to work system courses & trainings, Risk Assessment, Work at height, • Competency Assurance Standard (CAS) Assessor- RG • Team Building Skills for Working in a Multi-cultural Environment • Home Safety Program- April 2011 • Problem Solving & Decision Making • HRSG Boiler maintenance • Maintenance Training for Water Polisher & Remineralization Packages By UNIDRO in 2008 • Solid Waste Oxidizer Maintenance training- May 2008 • Bolt Torqueing & Tensioning • Basic Rigging & Slinging • Over View Training of GE Gas Turbine PERSONAL INFORMATION Passport No-----------------H8418794 Date of Issue---------------18.02.2010 Date of Expire-------------17.02.2020 PERMANENT ADDRESS Page 9
- 10. MOHAMMED ABDUL NAYEEM C/O. K.M. SAHRIEF HO.NO. 11-1777 VIDYA NAGAR COLONY GULBARGA- 585103 KARNATAKA STATE- INDIA Mobile: +91 8971400588 Page 10