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MAN0824-01 06 FEB 2007 PAGE 1
HEXE1MM / HEXE1MM-53 Specifications / Installation
1 Specifications
Specifications for 1MM / 1MM-xx
Digital DC Inputs
Inputs per Module 4
Commons per Module 2
Input Voltage Range ±12 VDC / ±24 VDC
Absolute Max. Voltage 35 VDC Max.
Nominal Input Impedance 10 kΩ
Max Upper Threshold 9 VDC
Min Lower Threshold 3 VDC
OFF to ON Response 1 ms
ON to OFF Response 1 ms
Isolation 1000 VAC
Digital Relay Outputs
Outputs per Module 3 NO, 1 NO/NC
Commons per Module 4
Max. Output Current 3A at 230 VAC, resistive
Max. Total Current 12 A continuous
Max. Output Voltage 275 VAC , 30 VDC
Max. Switched Power 150 W, 1250 VA
Contact Isolation to XLE ground 1000 VAC
Max. Voltage Drop at Rated Current 0.5 V
Expected Life
(See Derating section for chart.)
No load: 5,000,000
Rated load: 100,000
Max. Switching Rate
300 CPM at no load
20 CPM at rated load
Type Mechanical Contact
Response Time
One update per ladder
scan plus 10 ms
Analog Inputs, Medium Resolution
Number of Channels 4 CT, 1 PTC
1 A AC (option)
5A AC (option)CT
100mA AC (option)
Input Ranges
PTC 0-5.1K ohm
CT Burden 1 VA
Nominal Resolution 10 Bits
%AI full scale 32,000 counts
Conversion Speed
All channels converted once per
ladder scan
CT Response Delay Time 30 ms
Max. Error at 25°C
(excluding zero)
1.0%
Additional error for
temperatures other than 25°C
TBD
Isolation None
Filtering
700 Hz hash (noise) filter
1-128 scan digital running
average filter
General Specifications
Required Power
(Steady State)
130 mA @ 24 VDC
Required Power
(Inrush)
30 A for 1 ms @ 24 VDC
Primary Power
Range
10 – 30 VDC
Relative Humidity 5 to 95% Non-condensing
Operating
Temperature
0° to 50° Celsius
Terminal Type Screw Type, 5 mm Removable
Weight 12 oz. (340.19 g)
CE
UL
See Compliance Table at
http://www.heapg.com/Support/compliance.htm
2 Models
1MM / 1MM-xx Models
HEXE1MM XLe-based Motor Monitor with CsCAN and 0-5 A current inputs
HEXE1MM-51 XLe-based Motor Monitor with 0-100 mA current inputs*
HEXE1MM-52
XLe-based Motor Monitor with 0-100 mA current inputs and XDFO (XLe Dual
Channel Fiber Optic Module) installed.*
HEXE1MM-53 XLe-based Motor Monitor with CsCAN and 0 – 1A current inputs
*CT Channels 1,2 and 3 Feature 10x Over Range
3 Panel Cut-Out and Dimensions
Note: Max. panel thickness: 5 mm.
Refer to XLE User Manual (MAN0805) for panel box information and a handy checklist of requirements.
Note: The tolerance to meet NEMA standards is ± 0.005” (0.1 mm).
4 Ports / Connectors / Cables
Note: The case of the XLE is black, but for clarity, it is shown in a lighter gray color.
XLE Motor Monitor: HEXE1MM / HEXE1MM-xx
4 Digital DC Inputs, 4 CT Inputs,
1 PTC Input, 4 Relay Outputs
Want More Information?
To download the XLE User Manual
(MAN0805), refer to Technical
Support in this document.
8
1
MJ1 Pins MJ2 Pins
Pin
Signal Direction Signal Direction
8 TXD OUT TXD OUT
7 RXD IN RXD IN
6 0 V Ground 0 V Ground
5 NC No Connect NC No Connect
4 RTS OUT TX- OUT
3 CTS IN TX+ OUT
2 RX- / TX- IN / OUT RX- IN
1 RX+ / TX+ IN / OUT RX+ IN
3.622[92mm]
3.622 [92mm]
001XLE002
Power Connector
Power Up:
Connect to Earth Ground.
Apply 10 - 30 VDC.
Screen lights up.
CAN Connector
Use the CAN Connector when
using CsCAN network.
To Remove Back Cover:
Unscrew 4 screws located on
the back of the unit.
Lift lid.
CAUTION: Do not over-tighten
screws when screwing the lid
back on.
External Jumpers (RS-485) /
Connectors (J1 / J2) are
describe in Wirings and
Jumpers in this document.
Memory Slot:
Uses Removable Memory for
data logging, screen captures,
program loading and recipes.
Horner Part No.: HE-MC1
Serial Communications:
MJ1: (RS-232 / RS-485) Use
for Cscape programming and
Application-Defined
Communications.
MJ2: (RS-232 / RS-485) Use
for Application-Defined
Communications.
PAGE 2 06 FEB 2007 MAN0824-01
Specifications / Installation HEXE1MM / HEXE1MM-53
1MM / 1MM-xx Relay Life Expectancy
0
10
20
30
40
1 2 3 4
Contact Current (A)
Operation
(x104
)
5 Wiring and Jumpers
Wire according to the type of inputs / outputs used.
a. Wiring Examples
1 Orange
Terminal
Connector
1MM / 1MM-xx
Name
T1 CT1
T1 CT1
T2 CT2
T2 CT2
T3 CT3
T3 CT3
T4 CT4
T4 CT4
No connect
R+ PTC+
R- PTC-
GN Ground
J2 Black
Terminal
Connector
1MM / 1MM-xx
Name
NC4 Relay 4 NC
C4 Relay 4 COM
NO4 Relay 4 NO
NO3 Relay 3 NO
NO3 Relay 3 NO
NO2 Relay 2 NO
NO2 Relay 2 NO
NO1 Relay 1 NO
NO1 Relay 1 NO
C34 INPUT 3/4 COM
IN4 INPUT 4
IN3 INPUT 3
C12 INPUT 1/2 COM
IN2 INPUT 2
IN1 INPUT 1
c. External Jumpers Settings
6 Derating
7 I/O Map Register
I/O Register Map
Registers Description
%I1 to %I4 Digital Inputs
%Q1 to %Q4 Relay Outputs
%AI1 to %AI4 AC Current Inputs
%AI5 PTC Input
8 Additional References
If using HEXE1MM-52, the XDFO (XLe Dual Channel Fiber Optic Module) is installed. A datasheet is
available for the XDFO (MAN0822). Visit our website listed in the Technical Support section to obtain the
datasheet.
9 Safety
10 Technical Support
For assistance and manual updates, contact Technical Support at the following locations:
North America:
(317) 916-4274
www.heapg.com
email: techsppt@heapg.com
Europe:
(+) 353-21-4321-266
www.horner-apg.com
email: techsupport@hornerirl.ie
Warning: Consult
user documentation.
Warning: Electrical
Shock Hazard.
WARNING: To avoid the risk of electric shock or burns, always connect the safety (or earth) ground
before making any other connections.
WARNING: To reduce the risk of fire, electrical shock, or physical injury it is strongly recommended to
fuse the voltage measurement inputs. Be sure to locate fuses as close to the source as possible.
WARNING: Replace fuse with the same type and rating to provide protection against risk of fire and
shock hazards.
WARNING: In the event of repeated failure, do not replace the fuse again as a repeated failure
indicates a defective condition that will not clear by replacing the fuse.
WARNING: Only qualified electrical personnel familiar with the construction and operation of this
equipment and the hazards involved should install, adjust, operate, or service this equipment. Read
and understand this manual and other applicable manuals in their entirety before proceeding. Failure
to observe this precaution could result in severe bodily injury or loss of life.
All applicable codes and standards need to be followed in the installation of this product.
Adhere to the following safety precautions whenever any type of connection is made to the module:
Connect the safety (earth) ground on the power connector first before making any other connections.
When connecting to electric circuits or pulse-initiating equipment, open their related breakers.
Do not make connections to live power lines.
Make connections to the module first; then connect to the circuit to be monitored.
Route power wires in a safe manner in accordance with good practice and local codes.
Wear proper personal protective equipment including safety glasses and insulated gloves when making
connections to power circuits.
Ensure hands, shoes, and floor are dry before making any connection to a power line.
Make sure the unit is turned OFF before making connection to terminals.
Make sure all circuits are de-energized before making connections.
Before each use, inspect all cables for breaks or cracks in the insulation. Replace immediately if
defective.
When found on the product, the
following symbols specify:
J1 J2
Location of I/O connectors
(J1 and J2).
C34
NO1
NO1
NO2
C4
NC4
NO2
NO3
NO3
NO4
IN3
IN4
C12
IN1
IN2
LOAD
230VAC
N
L
J2 Black
Digital In / Relay Out
Wiring Specifications
For I/O wiring (discrete), use the
following wire type or equivalent:
Belden 9918, 18 AWG or larger.
For shielded Analog I/O wiring,
use the following wire type or
equivalent: Belden 8441, 18
AWG or larger.
For CAN wiring, use the
following wire type or equivalent:
Belden 3084, 18 AWG or larger.
The External Jumpers are used for
termination of the RS-485 ports.
The XLE is shipped unterminated.
To terminate, select one of the
jumpers shipped with the product
and insert it based upon the option
that is desired.
Factory Use
(default – none)
MJ2 Termination
(default – none)
MJ1 Termination
(default – none) 001XLE037
As seen when looking at the top of the XLE unit: Refer to
Section 3 for the location of the External Jumpers.
J1 Orange
Analog Inputs
LOAD
230VAC
N
L
LOAD
230VAC
N
L
LOAD
230VAC
N
L
LOAD
±24VDC
±24VDC
T1
T1
T2
T4
T4
GN
T2
T3
T3
R+
R-

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MAN0824-01

  • 1. MAN0824-01 06 FEB 2007 PAGE 1 HEXE1MM / HEXE1MM-53 Specifications / Installation 1 Specifications Specifications for 1MM / 1MM-xx Digital DC Inputs Inputs per Module 4 Commons per Module 2 Input Voltage Range ±12 VDC / ±24 VDC Absolute Max. Voltage 35 VDC Max. Nominal Input Impedance 10 kΩ Max Upper Threshold 9 VDC Min Lower Threshold 3 VDC OFF to ON Response 1 ms ON to OFF Response 1 ms Isolation 1000 VAC Digital Relay Outputs Outputs per Module 3 NO, 1 NO/NC Commons per Module 4 Max. Output Current 3A at 230 VAC, resistive Max. Total Current 12 A continuous Max. Output Voltage 275 VAC , 30 VDC Max. Switched Power 150 W, 1250 VA Contact Isolation to XLE ground 1000 VAC Max. Voltage Drop at Rated Current 0.5 V Expected Life (See Derating section for chart.) No load: 5,000,000 Rated load: 100,000 Max. Switching Rate 300 CPM at no load 20 CPM at rated load Type Mechanical Contact Response Time One update per ladder scan plus 10 ms Analog Inputs, Medium Resolution Number of Channels 4 CT, 1 PTC 1 A AC (option) 5A AC (option)CT 100mA AC (option) Input Ranges PTC 0-5.1K ohm CT Burden 1 VA Nominal Resolution 10 Bits %AI full scale 32,000 counts Conversion Speed All channels converted once per ladder scan CT Response Delay Time 30 ms Max. Error at 25°C (excluding zero) 1.0% Additional error for temperatures other than 25°C TBD Isolation None Filtering 700 Hz hash (noise) filter 1-128 scan digital running average filter General Specifications Required Power (Steady State) 130 mA @ 24 VDC Required Power (Inrush) 30 A for 1 ms @ 24 VDC Primary Power Range 10 – 30 VDC Relative Humidity 5 to 95% Non-condensing Operating Temperature 0° to 50° Celsius Terminal Type Screw Type, 5 mm Removable Weight 12 oz. (340.19 g) CE UL See Compliance Table at http://www.heapg.com/Support/compliance.htm 2 Models 1MM / 1MM-xx Models HEXE1MM XLe-based Motor Monitor with CsCAN and 0-5 A current inputs HEXE1MM-51 XLe-based Motor Monitor with 0-100 mA current inputs* HEXE1MM-52 XLe-based Motor Monitor with 0-100 mA current inputs and XDFO (XLe Dual Channel Fiber Optic Module) installed.* HEXE1MM-53 XLe-based Motor Monitor with CsCAN and 0 – 1A current inputs *CT Channels 1,2 and 3 Feature 10x Over Range 3 Panel Cut-Out and Dimensions Note: Max. panel thickness: 5 mm. Refer to XLE User Manual (MAN0805) for panel box information and a handy checklist of requirements. Note: The tolerance to meet NEMA standards is ± 0.005” (0.1 mm). 4 Ports / Connectors / Cables Note: The case of the XLE is black, but for clarity, it is shown in a lighter gray color. XLE Motor Monitor: HEXE1MM / HEXE1MM-xx 4 Digital DC Inputs, 4 CT Inputs, 1 PTC Input, 4 Relay Outputs Want More Information? To download the XLE User Manual (MAN0805), refer to Technical Support in this document. 8 1 MJ1 Pins MJ2 Pins Pin Signal Direction Signal Direction 8 TXD OUT TXD OUT 7 RXD IN RXD IN 6 0 V Ground 0 V Ground 5 NC No Connect NC No Connect 4 RTS OUT TX- OUT 3 CTS IN TX+ OUT 2 RX- / TX- IN / OUT RX- IN 1 RX+ / TX+ IN / OUT RX+ IN 3.622[92mm] 3.622 [92mm] 001XLE002 Power Connector Power Up: Connect to Earth Ground. Apply 10 - 30 VDC. Screen lights up. CAN Connector Use the CAN Connector when using CsCAN network. To Remove Back Cover: Unscrew 4 screws located on the back of the unit. Lift lid. CAUTION: Do not over-tighten screws when screwing the lid back on. External Jumpers (RS-485) / Connectors (J1 / J2) are describe in Wirings and Jumpers in this document. Memory Slot: Uses Removable Memory for data logging, screen captures, program loading and recipes. Horner Part No.: HE-MC1 Serial Communications: MJ1: (RS-232 / RS-485) Use for Cscape programming and Application-Defined Communications. MJ2: (RS-232 / RS-485) Use for Application-Defined Communications.
  • 2. PAGE 2 06 FEB 2007 MAN0824-01 Specifications / Installation HEXE1MM / HEXE1MM-53 1MM / 1MM-xx Relay Life Expectancy 0 10 20 30 40 1 2 3 4 Contact Current (A) Operation (x104 ) 5 Wiring and Jumpers Wire according to the type of inputs / outputs used. a. Wiring Examples 1 Orange Terminal Connector 1MM / 1MM-xx Name T1 CT1 T1 CT1 T2 CT2 T2 CT2 T3 CT3 T3 CT3 T4 CT4 T4 CT4 No connect R+ PTC+ R- PTC- GN Ground J2 Black Terminal Connector 1MM / 1MM-xx Name NC4 Relay 4 NC C4 Relay 4 COM NO4 Relay 4 NO NO3 Relay 3 NO NO3 Relay 3 NO NO2 Relay 2 NO NO2 Relay 2 NO NO1 Relay 1 NO NO1 Relay 1 NO C34 INPUT 3/4 COM IN4 INPUT 4 IN3 INPUT 3 C12 INPUT 1/2 COM IN2 INPUT 2 IN1 INPUT 1 c. External Jumpers Settings 6 Derating 7 I/O Map Register I/O Register Map Registers Description %I1 to %I4 Digital Inputs %Q1 to %Q4 Relay Outputs %AI1 to %AI4 AC Current Inputs %AI5 PTC Input 8 Additional References If using HEXE1MM-52, the XDFO (XLe Dual Channel Fiber Optic Module) is installed. A datasheet is available for the XDFO (MAN0822). Visit our website listed in the Technical Support section to obtain the datasheet. 9 Safety 10 Technical Support For assistance and manual updates, contact Technical Support at the following locations: North America: (317) 916-4274 www.heapg.com email: techsppt@heapg.com Europe: (+) 353-21-4321-266 www.horner-apg.com email: techsupport@hornerirl.ie Warning: Consult user documentation. Warning: Electrical Shock Hazard. WARNING: To avoid the risk of electric shock or burns, always connect the safety (or earth) ground before making any other connections. WARNING: To reduce the risk of fire, electrical shock, or physical injury it is strongly recommended to fuse the voltage measurement inputs. Be sure to locate fuses as close to the source as possible. WARNING: Replace fuse with the same type and rating to provide protection against risk of fire and shock hazards. WARNING: In the event of repeated failure, do not replace the fuse again as a repeated failure indicates a defective condition that will not clear by replacing the fuse. WARNING: Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved should install, adjust, operate, or service this equipment. Read and understand this manual and other applicable manuals in their entirety before proceeding. Failure to observe this precaution could result in severe bodily injury or loss of life. All applicable codes and standards need to be followed in the installation of this product. Adhere to the following safety precautions whenever any type of connection is made to the module: Connect the safety (earth) ground on the power connector first before making any other connections. When connecting to electric circuits or pulse-initiating equipment, open their related breakers. Do not make connections to live power lines. Make connections to the module first; then connect to the circuit to be monitored. Route power wires in a safe manner in accordance with good practice and local codes. Wear proper personal protective equipment including safety glasses and insulated gloves when making connections to power circuits. Ensure hands, shoes, and floor are dry before making any connection to a power line. Make sure the unit is turned OFF before making connection to terminals. Make sure all circuits are de-energized before making connections. Before each use, inspect all cables for breaks or cracks in the insulation. Replace immediately if defective. When found on the product, the following symbols specify: J1 J2 Location of I/O connectors (J1 and J2). C34 NO1 NO1 NO2 C4 NC4 NO2 NO3 NO3 NO4 IN3 IN4 C12 IN1 IN2 LOAD 230VAC N L J2 Black Digital In / Relay Out Wiring Specifications For I/O wiring (discrete), use the following wire type or equivalent: Belden 9918, 18 AWG or larger. For shielded Analog I/O wiring, use the following wire type or equivalent: Belden 8441, 18 AWG or larger. For CAN wiring, use the following wire type or equivalent: Belden 3084, 18 AWG or larger. The External Jumpers are used for termination of the RS-485 ports. The XLE is shipped unterminated. To terminate, select one of the jumpers shipped with the product and insert it based upon the option that is desired. Factory Use (default – none) MJ2 Termination (default – none) MJ1 Termination (default – none) 001XLE037 As seen when looking at the top of the XLE unit: Refer to Section 3 for the location of the External Jumpers. J1 Orange Analog Inputs LOAD 230VAC N L LOAD 230VAC N L LOAD 230VAC N L LOAD ±24VDC ±24VDC T1 T1 T2 T4 T4 GN T2 T3 T3 R+ R-