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TPM – Way Towards Manufacturing Excellence
MANISH ENGINEERING WORKS
1
Introduction
MANISH ENGINEERING WORKS
(ISO 9001:2015 Certified Company)
K-161, L-33 , MIDC, Waluj, Aurangabad
TPM – Way Towards Manufacturing Excellence
MANISH ENGINEERING WORKS
2
Unit - I
K-161, MIDC, Waluj, Aurangabad
Unit - II
L-33, MIDC, Waluj, Aurangabad
Estb.- 1999-2000 Estb.- 2014-2015
TPM – Way Towards Manufacturing Excellence
MANISH ENGINEERING WORKS
3
Products
•Precise CNC / VMC Parts, Gear - 735/742,
GPD, HMSI Parts.
Works
MIDC,WALUJ,AURANGABAD.
Processes
• Precision Machining,
Area
•Plot - 1004 Sq. Mtr.
• Machine Shop -502 Sq. Mtr.
•1st Floor - 320 Sq. Mtr.
Employee
•Skilled - 50 Nos,
•Semi-Skilled - 20 Nos,
•Casuals - 10 Nos.
Business
Growth
•Add New Customers & new products
Products
•Precise CNC / VMC Parts, Press Parts & Sub
Assemblies like M. Bkt. ASSY & D. Shaft Assy.
Works
• MIDC,WALUJ,AURANGABAD.
Processe
s
• Precision Machining, Press Parts, Sub ASSY,
Surface Treatment as Powder Coating
Area
•Plot - 600 Sq. Mtr.
• Machine Shop 320 Sq. Mtr.
•Assy. & Powder Coating - 200 Sq. Mtr.
•Q.A. & office - 79 Sq. Mtr.
Employe
e
•Skilled - 36 Nos,
•Semi-Skilled - 20 Nos,
•Casuals - 10 Nos.
Business
Growth
•20 % Average annual Growth
TPM – Way Towards Manufacturing Excellence
MANISH ENGINEERING WORKS
4
Facilities
Manufacturing Facilities
Machine Shop
● CNC Machines : 36 Nos.
● VMC : 07 Nos.
● Cy. Grinder : 2 Nos.
● Center. Grinder : 1 Nos.
● Drilling SPM : 3 Nos.
Powder Coating
● Plating : 2 Sets.
● Powder Coating : 2 Nos.
Assembly Shop
● Press Machines : 3 Nos.
● Tig Welding : 3 Nos.
● Brazing : 2 Set
● Riveting : 3 Nos.
Pre-Machining Shop
● Lathe Machines : 6 Nos.
● Drilling Machine : 9 Nos.
● High Speed Cir. Saw : 1 Nos.
● Band Saw : 3 Nos.
● Broaching Machine : 1 Nos.
● Auto Pipe Cutting : 2 Nos.
● Pipe Cutting lathe : 2 Nos.
TPM – Way Towards Manufacturing Excellence
MANISH ENGINEERING WORKS
5
Facilities
Testing Facilities
TPM – Way Towards Manufacturing Excellence
MANISH ENGINEERING WORKS
6
YOKES Gear Blanks Other Parts
► Our Product Range
TPM – Way Towards Manufacturing Excellence
MANISH ENGINEERING WORKS
7
Regular Parts NPD Parts
► SAPL Product Range
GPH
Shaft
Diff Lock
High Speed
Gear
Gear Bull
Shaft
Bull
Gear
Gear Main
Shaft
Sprocket
Shaft Drive
Welle (SE)
Shaft
Mounting
Sprocket
FA Output
Operating
Shaft
Shaft 40
Camshaft Shift Collar
Rev. Idle
Shaft
Fork
Spacer
Shaft
TPM – Way Towards Manufacturing Excellence
MANISH ENGINEERING WORKS
8
Vision , Mission & TPM Policy
TPM – Way Towards Manufacturing Excellence
MANISH ENGINEERING WORKS
9
13.16
15.67
18.89
21.44
26.52
32
38
0
5
10
15
20
25
30
35
40
2013-14 2014-15 2015-16 2016-17 2017-18 2018-19
(Proj.)
2019-20
(Proj.)
Sales Growth
Sales in Cr.
Projected
TPM – Way Towards Manufacturing Excellence
MANISH ENGINEERING WORKS
10
Achievements
2017
TPM – Way Towards Manufacturing Excellence
MANISH ENGINEERING WORKS
11
Thanks

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Manish Engg. Introduction (16.07.18)

  • 1. TPM – Way Towards Manufacturing Excellence MANISH ENGINEERING WORKS 1 Introduction MANISH ENGINEERING WORKS (ISO 9001:2015 Certified Company) K-161, L-33 , MIDC, Waluj, Aurangabad
  • 2. TPM – Way Towards Manufacturing Excellence MANISH ENGINEERING WORKS 2 Unit - I K-161, MIDC, Waluj, Aurangabad Unit - II L-33, MIDC, Waluj, Aurangabad Estb.- 1999-2000 Estb.- 2014-2015
  • 3. TPM – Way Towards Manufacturing Excellence MANISH ENGINEERING WORKS 3 Products •Precise CNC / VMC Parts, Gear - 735/742, GPD, HMSI Parts. Works MIDC,WALUJ,AURANGABAD. Processes • Precision Machining, Area •Plot - 1004 Sq. Mtr. • Machine Shop -502 Sq. Mtr. •1st Floor - 320 Sq. Mtr. Employee •Skilled - 50 Nos, •Semi-Skilled - 20 Nos, •Casuals - 10 Nos. Business Growth •Add New Customers & new products Products •Precise CNC / VMC Parts, Press Parts & Sub Assemblies like M. Bkt. ASSY & D. Shaft Assy. Works • MIDC,WALUJ,AURANGABAD. Processe s • Precision Machining, Press Parts, Sub ASSY, Surface Treatment as Powder Coating Area •Plot - 600 Sq. Mtr. • Machine Shop 320 Sq. Mtr. •Assy. & Powder Coating - 200 Sq. Mtr. •Q.A. & office - 79 Sq. Mtr. Employe e •Skilled - 36 Nos, •Semi-Skilled - 20 Nos, •Casuals - 10 Nos. Business Growth •20 % Average annual Growth
  • 4. TPM – Way Towards Manufacturing Excellence MANISH ENGINEERING WORKS 4 Facilities Manufacturing Facilities Machine Shop ● CNC Machines : 36 Nos. ● VMC : 07 Nos. ● Cy. Grinder : 2 Nos. ● Center. Grinder : 1 Nos. ● Drilling SPM : 3 Nos. Powder Coating ● Plating : 2 Sets. ● Powder Coating : 2 Nos. Assembly Shop ● Press Machines : 3 Nos. ● Tig Welding : 3 Nos. ● Brazing : 2 Set ● Riveting : 3 Nos. Pre-Machining Shop ● Lathe Machines : 6 Nos. ● Drilling Machine : 9 Nos. ● High Speed Cir. Saw : 1 Nos. ● Band Saw : 3 Nos. ● Broaching Machine : 1 Nos. ● Auto Pipe Cutting : 2 Nos. ● Pipe Cutting lathe : 2 Nos.
  • 5. TPM – Way Towards Manufacturing Excellence MANISH ENGINEERING WORKS 5 Facilities Testing Facilities
  • 6. TPM – Way Towards Manufacturing Excellence MANISH ENGINEERING WORKS 6 YOKES Gear Blanks Other Parts ► Our Product Range
  • 7. TPM – Way Towards Manufacturing Excellence MANISH ENGINEERING WORKS 7 Regular Parts NPD Parts ► SAPL Product Range GPH Shaft Diff Lock High Speed Gear Gear Bull Shaft Bull Gear Gear Main Shaft Sprocket Shaft Drive Welle (SE) Shaft Mounting Sprocket FA Output Operating Shaft Shaft 40 Camshaft Shift Collar Rev. Idle Shaft Fork Spacer Shaft
  • 8. TPM – Way Towards Manufacturing Excellence MANISH ENGINEERING WORKS 8 Vision , Mission & TPM Policy
  • 9. TPM – Way Towards Manufacturing Excellence MANISH ENGINEERING WORKS 9 13.16 15.67 18.89 21.44 26.52 32 38 0 5 10 15 20 25 30 35 40 2013-14 2014-15 2015-16 2016-17 2017-18 2018-19 (Proj.) 2019-20 (Proj.) Sales Growth Sales in Cr. Projected
  • 10. TPM – Way Towards Manufacturing Excellence MANISH ENGINEERING WORKS 10 Achievements 2017
  • 11. TPM – Way Towards Manufacturing Excellence MANISH ENGINEERING WORKS 11 Thanks