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Mastering Control
Mechanisms: A Guide to
Efficiency and Quality
Welcome! Today we'll explore how pre-control, concurrent control, and
post-control can transform your business operations.
by Dev Batham
Understanding Control Mechanisms
Guiding Your Business
Control mechanisms ensure that processes and outcomes
align with organizational goals and objectives.
The Control Cycle
It involves pre-control, concurrent control, and post-
control, each playing a vital role in achieving desired results.
Why Control Matters
1 Minimizing Errors
Control mechanisms reduce
errors, waste, and
inefficiencies, saving time
and resources.
2 Quality Assurance
They ensure that products,
services, and processes
meet predefined quality
standards.
3 Customer Delight
They contribute to improved
customer satisfaction by
delivering consistent and
reliable outcomes.
4 Continual Growth
Control mechanisms drive
continuous improvement,
leading to better processes
and stronger performance.
Pre-Control: Shaping Inputs
Supplier Audits
Verifying compliance with quality standards and
specifications through audits.
Material Testing
Ensuring raw materials meet predetermined quality
requirements through rigorous testing.
Standardized Procedures
Establishing clear guidelines for handling inputs,
reducing variability and errors.
ERP Systems
Leveraging systems like SAP for inventory management
and input tracking.
Concurrent Control: Real-time Monitoring
Monitoring Systems
SCADA, IoT sensors, and
software dashboards
provide real-time insights
into operations.
Workplace
Supervision
Direct oversight by
managers ensures
adherence to procedures
and quality standards.
Checkpoints
Quality checks at critical
stages of the process help
catch errors early.
Feedback Loops
Alerts and notifications
prompt adjustments when
deviations occur.
Post-Control: Evaluating
Outcomes
1 Quality Inspections
Testing finished products or services to ensure they meet
quality standards.
2 Customer Feedback
Collecting valuable insights through surveys, reviews, and
net promoter scores.
3 Performance Metrics
Analyzing key performance indicators (KPIs) like delivery
time and error rates.
4 Variance Analysis
Comparing actual results with targets or standards to
identify areas for improvement.
Integrating Control Mechanisms
1
Interconnectedness
All three phases work together to achieve optimal results.
2
Continuous Improvement
Feedback from post-control informs pre-control, driving
ongoing improvements.
Control Mechanisms in Action
1
Material Inspection
Pre-control: Rigorous inspection of raw materials for strength and durability.
2
IoT Sensors
Concurrent Control: Sensors on assembly lines monitor machine performance and
efficiency.
3
Crash Testing
Post-Control: Ensuring vehicle safety through rigorous crash testing.
4
Customer Feedback
Post-Control: Analyzing customer feedback for product
improvement.
Benefits of Effective
Control
1
Resource Optimization
Maximize resource utilization and
minimize waste.
2
Cost Reduction
Lower operational costs by
reducing errors and inefficiencies.
3
Customer Loyalty
Increase customer satisfaction and
build brand loyalty.
4
Competitive Edge
Gain a competitive edge by
delivering high-quality products
and services.
Key Takeaways and Next
Steps
Control mechanisms are vital for driving efficiency and quality in business
operations. Implementing a robust control system enhances
organizational performance, customer satisfaction, and profitability.
Consider evaluating your current processes and identifying areas where
control mechanisms can be strengthened or implemented.

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Mastering-Control-Mechanisms-A-Guide-to-Efficiency-and-Quality.pdf

  • 1. Mastering Control Mechanisms: A Guide to Efficiency and Quality Welcome! Today we'll explore how pre-control, concurrent control, and post-control can transform your business operations. by Dev Batham
  • 2. Understanding Control Mechanisms Guiding Your Business Control mechanisms ensure that processes and outcomes align with organizational goals and objectives. The Control Cycle It involves pre-control, concurrent control, and post- control, each playing a vital role in achieving desired results.
  • 3. Why Control Matters 1 Minimizing Errors Control mechanisms reduce errors, waste, and inefficiencies, saving time and resources. 2 Quality Assurance They ensure that products, services, and processes meet predefined quality standards. 3 Customer Delight They contribute to improved customer satisfaction by delivering consistent and reliable outcomes. 4 Continual Growth Control mechanisms drive continuous improvement, leading to better processes and stronger performance.
  • 4. Pre-Control: Shaping Inputs Supplier Audits Verifying compliance with quality standards and specifications through audits. Material Testing Ensuring raw materials meet predetermined quality requirements through rigorous testing. Standardized Procedures Establishing clear guidelines for handling inputs, reducing variability and errors. ERP Systems Leveraging systems like SAP for inventory management and input tracking.
  • 5. Concurrent Control: Real-time Monitoring Monitoring Systems SCADA, IoT sensors, and software dashboards provide real-time insights into operations. Workplace Supervision Direct oversight by managers ensures adherence to procedures and quality standards. Checkpoints Quality checks at critical stages of the process help catch errors early. Feedback Loops Alerts and notifications prompt adjustments when deviations occur.
  • 6. Post-Control: Evaluating Outcomes 1 Quality Inspections Testing finished products or services to ensure they meet quality standards. 2 Customer Feedback Collecting valuable insights through surveys, reviews, and net promoter scores. 3 Performance Metrics Analyzing key performance indicators (KPIs) like delivery time and error rates. 4 Variance Analysis Comparing actual results with targets or standards to identify areas for improvement.
  • 7. Integrating Control Mechanisms 1 Interconnectedness All three phases work together to achieve optimal results. 2 Continuous Improvement Feedback from post-control informs pre-control, driving ongoing improvements.
  • 8. Control Mechanisms in Action 1 Material Inspection Pre-control: Rigorous inspection of raw materials for strength and durability. 2 IoT Sensors Concurrent Control: Sensors on assembly lines monitor machine performance and efficiency. 3 Crash Testing Post-Control: Ensuring vehicle safety through rigorous crash testing. 4 Customer Feedback Post-Control: Analyzing customer feedback for product improvement.
  • 9. Benefits of Effective Control 1 Resource Optimization Maximize resource utilization and minimize waste. 2 Cost Reduction Lower operational costs by reducing errors and inefficiencies. 3 Customer Loyalty Increase customer satisfaction and build brand loyalty. 4 Competitive Edge Gain a competitive edge by delivering high-quality products and services.
  • 10. Key Takeaways and Next Steps Control mechanisms are vital for driving efficiency and quality in business operations. Implementing a robust control system enhances organizational performance, customer satisfaction, and profitability. Consider evaluating your current processes and identifying areas where control mechanisms can be strengthened or implemented.