Millwright Entire Packet
- 1. Performance Verification Packet Industrial Millwright V3 This performance verification is designed as one method to evaluate job skills and safe work habits of a participant. The performance of the participant must be evaluated by an NCCER certified evaluator, at an NCCER authorized assessment site and be approved by an NCCER accredited assessment center. For a Certified Plus credential, the version of the assessment and performance verification must be the same. Last Updated: September 2009 National Center for Construction Education and Research rd 3600 NW 43 Street , Bldg. G • Gainesville, FL 32606 Telephone 352.334.0911 • Fax 352.334.0929
- 2. NCCER PERFORMANCE VERIFICATION HOW TO SHEET INDUSTRIAL MILLWRIGHT V3 Participant 1) Print your last name, first name, and social security number. 2) Print your company name, current employer, and the state where your employer’s main office is located. 3) In the space provided for “Participant Signature,” sign your name and enter the date you signed the form. Performance Evaluator 1) In the space provided for “Site Code,” enter the postal zip code of the location where the performance verification is being conducted. 2) In the column provided for “Date,” enter the date the participant completed each of the tasks. This date is important because there may be times a participant does not complete the performance verification in one day. 3) In the space provided for “Performance Evaluator,” sign your name. 4) In the space provided for “Date,” next to your signature, list the date the participant successfully completed all of the tasks. Administrator 1) In the space provided for “Administrator,” sign your name. Your signature indicates that the performance evaluator is certified to conduct this performance verification and that it was conducted within the guidelines of the NCCER. Do not use a signature stamp. 2) In the space provided for “Date”, next to your signature, list the date that this performance verification form is being sent to the NCCER for entry into the National Registry. 3) In the space provided for “Accredited Assessment Center,” print the name of the accredited assessment center that is conducting this performance verification. Last Updated: September 2009 National Center for Construction Education and Research rd 3600 NW 43 Street , Bldg. G • Gainesville, FL 32606 Telephone 352.334.0911 • Fax 352.334.0929
- 3. NCCER PERFORMANCE VERIFICATION EVALUATOR CHECKLIST INDUSTRIAL MILLWRIGHT V3 Date Completed Task To Perform __-__-__ 1. Remove pump from casing • Checked impeller condition • Checked shaft and seal __-__-__ 2. Remove impeller backplate and seal • Checked shaft run out • Checked for seal failure • Inspected back plate __-__-__ 3. Disassemble bearing housing • Inspected shaft • Checked for proper fit __-__-__ 4. Install shaft and bearings into housing • Checked and verified proper fit • Made sure all secondary seals, O-rings, etc., are in place __-__-__ 5. Install pump in casing • Verified impeller clearance • Verified seal setting after impeller clearance • Proper specifications were met during installation Last Updated: September 2009 National Center for Construction Education and Research rd 36 00 NW 43 Street, Bldg. G• Gainesville, Florida 32606 Phone 352.334.0911 • Fax 352.334.0929
- 4. NCCER PERFORMANCE VERIFICATION CANDIDATE SUMMARY INDUSTRIAL MILLWRIGHT V3 Objective The candidate will demonstrate the ability to remove, inspect, disassemble, rebuild, install and align a pump and record necessary information. Scope This Performance Verification provides a means to observe and evaluate competencies in the following areas: • Removing pump from casing • Removing impeller back plate and seal • Disassembly of bearing housing • Installation of shafts and bearings into housing • Installation of a pump into casing Materials Required • PPE • Machinist level • Wrenches (combination) • Optical level • Rigging equipment (i.e., sling, • Shims (hard pack and precision shims) shackles, hoist, etc.) • Hand held mirror • Pullers • Dial indicators with chain or reverse • Induction heater alignment brackets • 250-degree temp-stick • Laser • Various coupling types • Brass punch • Emery cloth or Scotchbrite • Pump Installed in Casing • Flat file • Proper Measurement Tools • Various bearing types • Pump Specification Sheet • Allen wrenches • Hand / Power Tools • Foundation and baseplates Time Required Based on Job Site specifications and equipment Tasks • Remove pump from casing Check condition Check shaft and seal • Remove impeller backplate and seal Check shaft Check seal Disassemble bearing housing Inspect shaft Check for proper fit • Install shaft and bearings in housing Check for proper fit Make sure all secondary seals, O-rings, etc., are in place • Install pump in casing Verify proper clearances Last Updated: September 2009 National Center for Construction Education and Research rd 36 00 NW 43 Street, Bldg. G• Gainesville, Florida 32606 Phone 352.334.0911 • Fax 352.334.0929
- 5. NCCER PERFORMANCE VERIFICATION SUBMISSION FORM INDUSTRIAL MILLWRIGHT V3 PVMLWR15_03 CRAFT Candidate information Last Name First Name Social Security Number Employer/Company Name State Site Code Evaluator Last Name First Name Social Security Number TASK TASK DATE START END NUMBER (MM/DD/YY) TIME TIME 01 Remove pump from casing (15404-08) 02 Remove impeller backplate and seal (15304-08) 03 Disassemble bearing housing (15306-08) 04 Install shaft and bearings in housing (15306-08) 05 Install pump in casing (15405-08) Consent/Release: I, the undersigned, do hereby authorize the National Center for Construction Education and Research (NCCER) to release the information and results attained through the administration of the National Craft Assessment and Certification Program (NCACP) to the organization referenced below, and acknowledge that the employer noted above is my present employer. Accredited Assessment Center: ___________________ Participant: Date: Performance Evaluator: Date: Primary Administrator: Date: Last Updated: September 2009 Return Completed Form To: NCCER Registry 36 00 NW 43rd St. Bldg . G • Gai nes vill e, Flor ida 32606 Phone 352-334-0911 • Fax 352-334-0929