Modulate_Action_Catalog_EN
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This document provides information on LESER Series 433 safety relief valves, including: - An overview of the valve finder tool for selecting the appropriate product based on application needs. - Descriptions of the conventional and balanced bellows designs for Type 433 valves, with materials lists and diagrams of key components. - Information on ordering, specifications, dimensions, pressure/temperature ratings, flange options, approvals, accessories, spare parts, and flow capacity charts. - Guidance on applications, general design features, and how to interpret codes and symbols used in the documentation.
![14
Article numbers
Type 433
Plain lever H3
Closed bonnet
Conventional design
Type 431
Plain lever H3
Open bonnet
Conventional design
Type 433
Cap H2
Closed bonnet
Balanced bellows design
Type 433
Cap H2
Closed bonnet
Conventional design
Type 433
Packed lever H4
Closed bonnet
Conventional design
Type 431, 433
Type431,433
Article numbers
O-ring
disc
Metal
disc
DNI 15 15 20 25 32 40 50 65 80 100 125 150
DNO 15 15 20 25 32 40 50 65 80 100 125 150
Actual orifice diameter
d0 [mm]
12 12 18 18 18 23 29 37 46 60 74 92
Actual orifice area
A0 [mm2
]
113 113 254 254 254 416 661 1075 1662 2827 4301 6648
Body material: 0.6025 (cast iron)
Bonnet H2 Art. No. 4331. 8502 3992 4012 4022 4032 4042 4052 4062 4072 4082 – –
closed H3 Art. No. 4331. 8503 3993 4013 4023 4033 4043 4053 4063 4073 4083 – –
H4 Art. No. 4331. 8504 3994 4014 4024 4034 4044 4054 4064 4074 4084 – –
open H3 Art. No. 4311. 8505 3995 4015 4025 4035 4045 4055 4065 4075 4085 – –
Body material: 0.7043 (Ductile Gr. 60-40-18)
Bonnet H2 Art. No. 4335. 8532 8752 8762 8772 8782 8792 8802 8812 8822 8832 – –
closed H3 Art. No. 4335. 8533 8753 8763 8773 8783 8793 8803 8813 8823 8833 – –
H4 Art. No. 4335. 8534 8754 8764 8774 8784 8794 8804 8814 8824 8834 – –
open H3 Art. No. 4315. 8535 8755 8765 8775 8785 8795 8805 8815 8825 8835 – –
Body material: 1.0619 (WCB)
Bonnet H2 Art. No. 4332. 8512 4122 4142 4152 4162 4172 4182 4192 4202 4212 4222 4232
closed H3 Art. No. 4332. 8513 4123 4143 4153 4163 4173 4183 4193 4203 4213 4223 4233
H4 Art. No. 4332. 8514 4124 4144 4154 4164 4174 4184 4194 4204 4214 4224 4234
open H3 Art. No. 4312. 8515 4125 4145 4155 4165 4175 4185 4195 4205 4215 4225 4235
Body material: 1.4408 (CF8M)
Bonnet H2 Art. No. 4334. 8522 4252 4272 4282 4292 4302 4312 4322 4332 4342 – –
closed H4 Art. No. 4334. 8524 4254 4274 4284 4294 4304 4314 4324 4334 4344 – –](https://image.slidesharecdn.com/c97c0417-f0bb-484a-9c32-dfa612b48655-160314120302/85/Modulate_Action_Catalog_EN-14-320.jpg)
![15
Type 431, 433
1)
Standard flange class. For other flange drillings, refer to page 18.
Conventional design Balanced bellows designSupport brackets
D
E
B
C
A
Type431,433
Dimensions and weights
Metric units
O-ring
disc
Metal
disc
DNI 15 15 20 25 32 40 50 65 80 100 125 150
DNO 15 15 20 25 32 40 50 65 80 100 125 150
Actual orifice diameter
d0 [mm]
12 12 18 18 18 23 29 37 46 60 74 92
Actual orifice area
A0 [mm2
]
113 113 254 254 254 416 661 1075 1662 2827 4301 6648
Weight 5 5 6 6 8 9 12 15 20 33 48 65
[kg] with bellows 6.3 6.3 6.4 6.4 8.4 9.6 13 16 21.6 35.6 52.1 78.4
Centre to face Inlet a 90 90 95 100 105 115 125 145 155 175 200 225
[mm] Outlet b 90 90 95 100 105 115 125 145 155 175 200 225
Height (H4) Standard H max. 310 310 315 320 325 335 360 475 530 605 745 870
[mm] Bellows H max. 362 362 345 350 360 390 425 535 600 680 825 965
Support brackets A 277
[mm] B 160
(Drilled only on request,
option code H42)
C Ø 18
D 278
E 21
Body material: 0.6025 (cast iron)
DIN flange1)
Inlet PN 16 – –
Outlet PN 16 – –
Body material: 0.7043 (Ductile Gr. 60-40-18)
DIN flange1)
Inlet PN 40 – –
Outlet PN 40 – –
Body material: 1.0619 (WCB)
DIN flange1)
Inlet PN 40
Outlet PN 40
Body material: 1.4408 (CF8M)
DIN flange1)
Inlet PN 40 – –
Outlet PN 40 – –](https://image.slidesharecdn.com/c97c0417-f0bb-484a-9c32-dfa612b48655-160314120302/85/Modulate_Action_Catalog_EN-15-320.jpg)
![16
Type 431, 433
Type431,433
Pressure temperature ratings
Metric units
O-ring
disc
Metal
disc
DNI 15 15 20 25 32 40 50 65 80 100 125 150
DNO 15 15 20 25 32 40 50 65 80 100 125 150
Actual orifice diameter
d0 [mm]
12 12 18 18 18 23 29 37 46 60 74 92
Actual orifice area
A0 [mm2
]
113 113 254 254 254 416 661 1075 1662 2827 4301 6648
Body material: 0.6025 (cast iron)
DIN flange Inlet PN 16 – –
Outlet PN 16 – –
Minimum set pressure
p [barg] S/G/L 0.3 0.3 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 – –
Min. set pressure1)
p [barg] S/G/L 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 – –standard bellows
Min. set pressure
p [barg] S/G/L – – 2.0 2.0 2.0 1.8 1.9 1.8 1.8 1.2 – –low pressure bellows
Maximum set pressure
p [barg] S/G/L 16 16 16 16 16 16 16 16 16 16 – –
Max. set pressure
p [barg] S/G/L 16 16 16 16 16 16 16 16 16 16 – –with special spring
Temperature2)
min. [°C] -10 -10 – –
acc. to DIN EN max. [°C] +150 +300 – –
Body material: 0.7043 (Ductile Gr. 60-40-18)
DIN flange Inlet PN 40 – –
Outlet PN 40 – –
Minimum set pressure
p [barg] S/G/L 0.3 0.3 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 – –
Min. set pressure1)
p [barg] S/G/L 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 – –standard bellows
Min. set pressure
p [barg] S/G/L – – 2.0 2.0 2.0 1.8 1.9 1.8 1.8 1.2 – –low pressure bellows
Maximum set pressure
p [barg] S/G/L 40 40 40 40 40 40 40 35 35 30 – –
Max. set pressure
p [barg] S/G/L 40 40 40 40 40 40 40 40 35 30 – –with special spring
Temperature2)
min. [°C] -45 -60 – –
acc. to DIN EN max. [°C] +150 +350 – –
1)
Min. set pressure of standard bellows = max. set pressure of bellows for low set pressure.
2)
The temperature is limited by the soft seal material (see page 48). The values given here are valid for EPDM.
Between -10°C and the lowest specified application temperature, proceed acc. to AD 2000-Merkblatt W10.](https://image.slidesharecdn.com/c97c0417-f0bb-484a-9c32-dfa612b48655-160314120302/85/Modulate_Action_Catalog_EN-16-320.jpg)
![17
Type 431, 433
Type431,433
Metric units
O-ring
disc
Metal
disc
DNI 15 15 20 25 32 40 50 65 80 100 125 150
DNO 15 15 20 25 32 40 50 65 80 100 125 150
Actual orifice diameter
d0 [mm]
12 12 18 18 18 23 29 37 46 60 74 92
Actual orifice area
A0 [mm2
]
113 113 254 254 254 416 661 1075 1662 2827 4301 6648
Body material: 1.0619 (WCB)
DIN flange Inlet PN 40
Outlet PN 40
Minimum set pressure
p [barg] S/G/L 0.3 0.3 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Min. set pressure1)
p [barg] S/G/L 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0standard bellows
Min. set pressure
p [barg] S/G/L – – 2.0 2.0 2.0 1.8 1.9 1.8 1.8 1.2 1.2
on
requestlow pressure bellows
Maximum set pressure
p [barg] S/G/L 40 40 40 40 40 40 40 35 35 30 32 16
Max. set pressure
p [barg] S/G/L 40 40 40 40 40 40 40 40 35 30 32 16with special spring
Temperature2)
min. [°C] -45 -85
acc. to DIN EN max. [°C] +150 +450
Body material: 1.4408 (CF8M)
DIN flange Inlet PN 40 – –
Outlet PN 40 – –
Minimum set pressure
p [barg] S/G/L 0.3 0.3 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 – –
Min. set pressure1)
p [barg] S/G/L 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 – –standard bellows
Min. set pressure
p [barg] S/G/L – – 2.0 2.0 2.0 1.8 1.9 1.8 1.8 1.2 – –low pressure bellows
Maximum set pressure
p [barg] S/G/L 40 40 40 40 40 40 31.6 20.2 25 22 – –
Max. set pressure
p [barg] S/G/L 40 40 40 40 40 40 40 26 25 22 – –with special spring
Temperature2)
min. [°C] -45 -270 – –
acc. to DIN EN max. [°C] +150 +400 – –
1)
Min. set pressure of standard bellows = max. set pressure of bellows for low set pressure.
2)
The temperature is limited by the soft seal material (see page 48). The values given here are valid for EPDM.
Between -10°C and the lowest specified application temperature, proceed acc. to AD 2000-Merkblatt W10.
Pressure temperature ratings](https://image.slidesharecdn.com/c97c0417-f0bb-484a-9c32-dfa612b48655-160314120302/85/Modulate_Action_Catalog_EN-17-320.jpg)
![18
Type 431, 433
Type431,433
Flange drillings
Flange drillings
O-ring
disc
Metal
disc
DNI 15 15 20 25 32 40 50 65 80 100 125 150
DNO 15 15 20 25 32 40 50 65 80 100 125 150
Valve size 1
/2" x 1
/2" 1
/2" x 1
/2" 3
/4" x 3
/4" 1" x 1" 11
/4"x11
/4"11
/2"x11
/2" 2" x 2" 21
/2" x 21
/2" 3" x 3" 4" x 4" 5" x 5" 6" x 6"
Actual orifice diameter
d0 [mm]
12 12 18 18 18 23 29 37 46 60 74 92
Actual orifice area
A0 [mm2
]
113 113 254 254 254 416 661 1075 1662 2827 4301 6648
Body material: 0.6025 (cast iron)
Inlet DIN EN 1092
PN 10
* * * * * * * * * * * *
PN 16
* * * * * * * * * * * *
PN 25 – – – – – – – – – – – –
PN 40 – – – – – – – – – – – –
Outlet DIN EN 1092
PN 10
* * * * * * * * * * * *
PN 16
* * * * * * * * * * * *
Body material: 0.7043 (Ductile Gr. 60-40-18), 1.0619 (WCB), 1.4408 (CF8M)
Inlet
DIN EN 1092
PN 10
* * * * * * * H44 H44 H44 H44 H44
PN 16
* * * * * * * H45 H45 H45 H45 H45
PN 25
* * * * * * * * * * * *
PN 40
* * * * * * * * * * * *
ASME B16.5
CL150 H64 H64 H64 H64 H64 H64 H64 H64 H64 [H64] H64 H64
CL300 [H65] [H65] – H65 H65 – [H65] [H65] – – – –
Outlet
DIN EN 1092
PN 10
* * * * * * * H50 H50 H50 H50 H50
PN 16
* * * * * * * H51 H51 H51 H51 H51
PN 25
* * * * * * * * * * * *
PN 40
* * * * * * * * * * * *
ASME B16.5
CL150 H79 H79 H79 H79 H79 H79 H79 H79 H79 [H79] H79 H79
CL300 H80 H80 – H80 H80 – [H80] [H80] – – – –
For an explanation of the characters and symbols, refer to page 6.
Note: Flange drillings and facings always meet the requirements of the given flange standards.
Flange thickness and outside diameter may deviate from the standard.](https://image.slidesharecdn.com/c97c0417-f0bb-484a-9c32-dfa612b48655-160314120302/85/Modulate_Action_Catalog_EN-18-320.jpg)
![20
Approvals
Type 431, 433
Type431,433
Approvals
O-ring disc Metal disc
DNI 15 15 20 25 – 150
DNO 15 15 20 25 – 150
Actual orifice diameter d0 [mm] 12 12 18 18 – 92
Actual orifice area A0 [mm2
] 113 113 254 254 – 6648
Europe Coefficient of discharge Kdr
PED / DIN EN ISO 4126-1
12/2013
Approval-No. 072020111Z0008/0/06
S/G 0.59 0.62 0.29 0.38
L 0.47 0.48 0.19 0.25
Germany Coefficient of discharge w
PED /
AD 2000-Merkblatt A2
07/2012
Approval-No. TÜV SV 577
S/G 0.59 0.62 0.29 0.38
L 0.47 0.48 0.19 0.25
China Coefficient of discharge w
AQSIQ Approval-No. For current Approval-No. see www.leser.com
S/G 0.59 0.62 0.29 0.38
L 0.47 0.48 0.19 0.25
Eurasian Custom Union Coefficient of discharge w
EAC Approval-No. For current Approval-No. see www.leser.com
S/G 0.59 0.62 0.29 038
L 0.47 0.48 0.19 0.25
Classification societies Homepage
Bureau Veritas BV www.bureauveritas.com The valid Approval-No. changes
with each renewal of the approval.
For a sample certificate including
the valid certification number
see www.leser.com
ClassNK NIPPON Kaiji Kyokai NK www.classnk.or.jp
DNV GL www.dnvgl.com
Lloyd‘s Register EMEA LREMEA www.lr.org
Registro Italiano Navale RINA www.rina.org](https://image.slidesharecdn.com/c97c0417-f0bb-484a-9c32-dfa612b48655-160314120302/85/Modulate_Action_Catalog_EN-20-320.jpg)
![23
Type 431, 433
Type431,433
Metric units AD 2000-Merkblatt A2 [kg/h]
O-ring
disc
Metal
disc
DNI 15 15 20 25 32 40 50 65 80 100 125 150
DNO 15 15 20 25 32 40 50 65 80 100 125 150
Actual orifice diameter
d0 [mm]
12 12 18 18 18 23 29 37 46 60 74 92
Actual orifice area
A0 [mm2
]
113 113 254 254 254 416 661 1075 1662 2827 4301 6648
LEOS/G*)
[inch2
] 0.106 0.111 0.117 0.154 0.154 0.251 0.399 0.650 1.004 1.708 2.598 4.016
Set pressure [bar] Capacity [kg/h]
0.2 34 34 55 88 142 220 375 570 880
0.5 52 55 30 63 63 102 163 265 410 697 1060 1638
1 74 78 67 101 101 165 263 428 661 1125 1711 2645
2 118 125 129 170 170 278 442 720 1113 1893 2880 4452
3 161 168 177 232 232 379 603 981 1517 2581 3926 6068
4 200 210 221 290 290 473 752 1224 1892 3218 4895 7567
5 251 265 347 347 566 900 1465 2265 3853 5861 9058
6 293 308 404 404 659 1048 1706 2636 4485 6823 10545
7 333 350 459 459 750 1192 1940 2999 5102 7761 11996
8 374 394 516 516 842 1339 2179 3368 5730 8717 13473
9 415 437 572 572 934 1485 2418 3737 6358 9671 14948
10 456 480 629 629 1026 1632 2656 4105 6984 10624 16421
12 538 566 741 741 1210 1924 3132 4842 8237 12530 19366
14 618 650 852 852 1391 2211 3599 5563 9464 14395 22250
16 699 736 964 964 1574 2503 4074 6297 10714 16296 25189
18 781 822 1077 1077 1758 2795 4550 7033 11965 18200 28131
20 863 908 1190 1190 1942 3088 5027 7770 13218 20107
22 942 991 1299 1299 2121 3372 5489 8484 14434 21956
24 1024 1078 1412 1412 2306 3665 5967 9222 15690 23866
26 1106 1164 1525 1525 2491 3959 6445 9962 16949
28 1189 1251 1639 1639 2676 4254 6925 10704 18211
30 1271 1338 1753 1753 2862 4550 7407 11449 19478
32 1354 1425 1867 1867 3049 4847 7890 12195 20748
34
36
38
40
Calculation of the capacity for saturated steam acc. to AD 2000-Merkblatt A2 with 10% overpressure.
Capacities at 1 bar and lower are calculated at 0.1 bar overpressure.
Capacities – steam](https://image.slidesharecdn.com/c97c0417-f0bb-484a-9c32-dfa612b48655-160314120302/85/Modulate_Action_Catalog_EN-23-320.jpg)
![24
Type 431, 433
Type431,433
Metric units AD 2000-Merkblatt A2 [mn
3
/h]
O-ring
disc
Metal
disc
DNI 15 15 20 25 32 40 50 65 80 100 125 150
DNO 15 15 20 25 32 40 50 65 80 100 125 150
Actual orifice diameter
d0 [mm]
12 12 18 18 18 23 29 37 46 60 74 92
Actual orifice area
A0 [mm2
]
113 113 254 254 254 416 661 1075 1662 2827 4301 6648
LEOS/G*)
[inch2
] 0.106 0.111 0.117 0.154 0.154 0.251 0.399 0.650 1.004 1.708 2.598 4.016
Set pressure [bar] Capacity [mn
3
/h]
0.2 39 39 63 101 165 255 431 660 1019
0.5 64 67 35 74 74 120 191 311 481 819 1245 1925
1 93 93 80 121 121 197 313 510 788 1341 2039 3152
2 151 151 156 206 206 336 534 870 1344 2287 3478 5377
3 206 206 217 284 284 463 737 1199 1854 3153 4797 7414
4 246 258 272 356 356 582 925 1505 2327 3958 6021 9306
5 296 311 327 429 429 700 1113 1811 2800 4763 7245 11198
6 346 363 382 501 501 818 1301 2117 3273 5568 8469 13091
7 396 416 438 574 574 936 1489 2423 3746 6373 9694 14983
8 446 468 493 646 646 1055 1677 2729 4219 7177 10918 16875
9 496 521 548 718 718 1173 1865 3035 4692 7982 12142 18767
10 546 573 604 791 791 1291 2053 3342 5165 8787 13366 20659
12 646 679 714 936 936 1528 2429 3954 6111 10397 15815 24444
14 746 784 825 1081 1081 1764 2805 4566 7057 12006 18263 28228
16 846 889 935 1225 1225 2001 3181 5178 8003 13616 20711 32013
18 946 994 1046 1370 1370 2237 3557 5790 8949 15226 23160
20 1046 1099 1156 1515 1515 2474 3933 6402 9895 16835 25608
22 1146 1204 1267 1660 1660 2710 4309 7014 10842 18445 28057
24 1245 1309 1377 1805 1805 2947 4685 7626 11788 20055 30505
26 1345 1414 1488 1950 1950 3183 5061 8238 12734 21664 32954
28 1445 1519 1599 2095 2095 3420 5437 8851 13680 23274 35402
30 1545 1624 1709 2240 2240 3656 5813 9463 14626 24883 37850
32 1645 1729 1820 2384 2384 3893 6189 10075 15572 40299
34 1745 1834 1930 2529 2529 4130 6565 10687 16518
36 1845 1939 2041 2674 2674 4366 6941 11299
38 1945 2044 2151 2819 2819 4603 7317 11911
40 2045 2149 2262 2964 2964 4839 7693 12523
Calculation of the capacity for air acc. to AD 2000-Merkblatt A2 with 10% overpressure.
Capacities at 1 bar and lower are calculated at 0.1 bar overpressure.
Capacities – air](https://image.slidesharecdn.com/c97c0417-f0bb-484a-9c32-dfa612b48655-160314120302/85/Modulate_Action_Catalog_EN-24-320.jpg)
![25
Type 431, 433
Type431,433
Metric units AD 2000-Merkblatt A2 [103
kg/h]
O-ring
disc
Metal
disc
DNI 15 15 20 25 32 40 50 65 80 100 125 150
DNO 15 15 20 25 32 40 50 65 80 100 125 150
Actual orifice diameter
d0 [mm]
12 12 18 18 18 23 29 37 46 60 74 92
Actual orifice area
A0 [mm2
]
113 113 254 254 254 416 661 1075 1662 2827 4301 6648
LEOL*)
[inch2
] 0.127 0.129 0.115 0.152 0.152 0.248 0.394 0.641 0.991 1.686 2.564 3.963
Set pressure [bar] Capacity [103
kg/h]
0.2 1.77 1.77 2.89 4.60 7.50 11.6 19.7 30.0 46.3
0.5 2.09 2.14 1.90 2.51 2.51 4.09 6.51 10.6 16.4 27.8 42.4 65.5
1 2.84 2.90 2.58 3.39 3.39 5.54 8.81 14.3 22.2 37.7 57.4 88.7
2 4.01 4.10 3.65 4.80 4.80 7.84 12.5 20.3 31.3 53.3 81.1 125
3 4.91 5.02 4.47 5.88 5.88 9.60 15.3 24.8 38.4 65.3 99.3 154
4 5.67 5.79 5.16 6.79 6.79 11.1 17.6 28.7 44.3 75.4 115 177
5 6.34 6.48 5.77 7.59 7.59 12.4 19.7 32.1 49.6 84.3 128 198
6 6.95 7.09 6.32 8.31 8.31 13.6 21.6 35.1 54.3 92.4 140 217
7 7.50 7.66 6.82 8.98 8.98 14.7 23.3 37.9 58.6 99.8 152 235
8 8.02 8.19 7.30 9.60 9.60 15.7 24.9 40.6 62.7 107 162 251
9 8.51 8.69 7.74 10.2 10.2 16.6 26.4 43.0 66.5 113 172 266
10 8.97 9.16 8.16 10.7 10.7 17.5 27.9 45.3 70.1 119 181 280
12 9.82 10.0 8.93 11.8 11.8 19.2 30.5 49.7 76.8 131 199 307
14 10.6 10.8 9.65 12.7 12.7 20.7 33.0 53.7 82.9 141 215 332
16 11.3 11.6 10.3 13.6 13.6 22.2 35.2 57.4 88.7 151 229 355
18 12.0 12.3 10.9 14.4 14.4 23.5 37.4 60.8 94.0 160 243
20 12.7 13.0 11.5 15.2 15.2 24.8 39.4 64.1 99.1 169 257
22 13.3 13.6 12.1 15.9 15.9 26.0 41.3 67.3 104 177 269
24 13.9 14.2 12.6 16.6 16.6 27.1 43.2 70.2 109 185 281
26 14.5 14.8 13.2 17.3 17.3 28.3 44.9 73.1 113 192 292
28 15.0 15.3 13.6 18.0 18.0 29.3 46.6 75.9 117 200 304
30 15.5 15.9 14.1 18.6 18.6 30.3 48.2 78.5 121 207 314
32 16.0 16.4 14.6 19.2 19.2 31.3 49.8 81.1 125 324
34 16.5 16.9 15.0 19.8 19.8 32.3 51.4 83.6 129
36 17.0 17.4 15.5 20.4 20.4 33.2 52.9 86.0
38 17.5 17.9 15.9 20.9 20.9 34.2 54.3 88.4
40 17.9 18.3 16.3 21.5 21.5 35.0 55.7 90.7
Calculation of the capacity for water acc. to AD 2000-Merkblatt A2 with 10% overpressure at 20 °C.
Capacities at 1 bar and lower are calculated at 0.1 bar overpressure.
Capacities – water](https://image.slidesharecdn.com/c97c0417-f0bb-484a-9c32-dfa612b48655-160314120302/85/Modulate_Action_Catalog_EN-25-320.jpg)
![26
Type 431, 433
Type431,433
Determination of coefficient of discharge
in case of lift restriction or back pressure
h = Lift [mm]
d0 = Flow diameter [mm] of selected safety
valve see “Article numbers” table
h/d0 = Ratio of lift / flow diameter
pa0 = Back pressure [bara]
p0 = Set pressure [bara]
pa0/p0 = Ratio of back pressure / set pressure
Kdr = Coefficient of discharge
acc. to DIN EN ISO 4126-1
w = Coefficient of discharge
acc. to AD 2000-Merkblatt A2
Kb = Back pressure correction factor
acc. to API 520 Section 3.3
0.8
0.5
0.3
0.4
0.6
0.7
0.1
0
0.2
Kdr = αw = f (pa0/p0)
DN15 Metal disc
DN15 O-ring-disc
DN25 – 150
DN20
Ratio of back pressure / set pressure pa0 / p0
CoefficientofdischargeKdr/αw
0.3000.200 0.400 0.500 0.600 0.700
0.833
0.800 0.900
DN15, O-ring-disc, S/G
0.30.1
0.110 0.208
0.20
0.8
0.5
0.3
0.4
0.6
0.7
0.1
0
0.2
Kdr = αw = f (h/d0)
DN20, S/G
DN25 – DN150, S/G
Ratio of lift / flow diameter h / d0
CoefficientofdischargeKdr/αw
DN15, Metal disc, S/G
Diagram for evaluation of ratio of lift / flow diameter (h/d0) in reference
to the coefficient of discharge (Kdr/ w)
Diagram for evaluation of coefficient of discharge (Kdr/ w) or Kb in reference
to the ratio of back pressure / set pressure (pa0/p0)
Only valid for “steam/gases”
0.30.1 0.20
0.8
0.5
0.3
0.4
0.6
0.7
0.1
0
0.2
Kdr = αw = f (h/d0)
DN15, O-ring-disc, L
DN15, Metal disc, L
DN25 – DN150, L
DN20, L
0.110 0.208
Ratio of lift / flow diameter h / d0
CoefficientofdischargeKdr/αw
Only valid for “liquids”](https://image.slidesharecdn.com/c97c0417-f0bb-484a-9c32-dfa612b48655-160314120302/85/Modulate_Action_Catalog_EN-26-320.jpg)
![32
Type 431, 433 PN 160
Type431,433PN160
Article numbers
O-ring disc Metal disc
DNI 15 15
DNO 25 25
Actual orifice diameter
d0 [mm]
12 12
Actual orifice area
A0 [mm2
]
113 113
Body material: 1.0619 (WCB)
Bonnet H2 Art. No. 4332. 8572 8552
closed H3 Art. No. 4332. 8573 8553
H4 Art. No. 4332. 8574 8554
open H3 Art. No. 4312. 8575 8555
Body material: 1.4408 (CF8M)
Bonnet H2 Art. No. 4334. 8582 8562
closed H4 Art. No. 4334. 8584 8564
Article numbers
Type 433 PN 160
Plain lever H3
Closed bonnet
Conventional design
Type 431 PN 160
Plain lever H3
Open bonnet
Conventional design
Type 433 PN 160
Cap H2
Closed bonnet
Balanced bellows design
Type 433 PN 160
Cap H2
Closed bonnet
Conventional design
Type 433 PN 160
Packed lever H4
Closed bonnet
Conventional design](https://image.slidesharecdn.com/c97c0417-f0bb-484a-9c32-dfa612b48655-160314120302/85/Modulate_Action_Catalog_EN-32-320.jpg)
![33
Type 431, 433 PN 160
Conventional design Balanced bellows design
Type431,433PN160
Dimensions and weights
Metric units
DNI 15
DNO 25
Actual orifice diameter
d0 [mm]
12
Actual orifice area
A0 [mm2
]
113
Weight 7
[kg] with bellows 8.4
Centre to face Inlet a 90
[mm] Outlet b 90
Height (H4) Standard H max. 307
[mm] Bellows H max. 359
Body material: 1.0619 (WCB)
DIN flange1)
Inlet PN 160
Outlet PN 40
Body material: 1.4408 (CF8M)
DIN flange1)
Inlet PN 160
Outlet PN 40
1)
Standard flange class. For other flange drillings, see page 35.](https://image.slidesharecdn.com/c97c0417-f0bb-484a-9c32-dfa612b48655-160314120302/85/Modulate_Action_Catalog_EN-33-320.jpg)
![34
Type 431, 433 PN 160
Type431,433PN160
Pressure temperature ratings
Metric units
O-ring disc Metal disc
DNI 15 15
DNO 25 25
Actual orifice diameter
d0 [mm]
12 12
Actual orifice area
A0 [mm2
]
113 113
Body material: 1.0619 (WCB)
DIN flange Inlet PN 160
Outlet PN 40
Minimum set pressure
p [barg] S/G/L 0.3 0.3
Min. set pressure1)
p [barg] S/G/L 3 3standard bellows
Maximum set pressure
p [barg] S/G/L
“K”
142 144“D” “C” 85
“L”
Max. set pressure
p [barg] S/G/L
“K”
160 160with special spring “D” “C” 85
“L”
Temperature2)
min. [°C] -45 -60
acc. to DIN EN max. [°C] +150 +450
Body material: 1.4408 (CF8M)
DIN flange Inlet PN 160
Outlet PN 40
Minimum set pressure
p [barg] S/G/L 0.3 0.3
Min. set pressure1)
p [barg] S/G/L 3 3standard bellows
Max. set pressure
p [barg] S/G/L 85 85
Max. set pressure
p [barg] S/G/L
“K”
150 160with special spring “D” “C” 85
“L”
Temperature2)
min. [°C] -45 -270
acc. to DIN EN max. [°C] +150 +400
1)
Min. set pressure of standard bellows = max. set pressure of bellows for low set pressure.
2)
The temperature is limited by the soft seal material (see page 48). The values given here are valid for EPDM.
Between -10°C and the lowest specified application temperature, proceed as per AD 2000-Merkblatt W10.](https://image.slidesharecdn.com/c97c0417-f0bb-484a-9c32-dfa612b48655-160314120302/85/Modulate_Action_Catalog_EN-34-320.jpg)
![35
Type 431, 433 PN 160
Type431,433PN160
Flange drillings
DNI 15
DNO 25
Valve size 1/2" x 1"
Actual orifice diameter
d0 [mm]
12
Actual orifice area
A0 [mm2
]
113
Body material: 1.0619 (WCB), 1.4408 (CF8M)
Inlet DIN EN 1092
PN 16 H47
PN 40 H47
PN 63 *
PN 160 *
ASME B 16.5
CL300 H65
CL600 H67
Outlet
DIN EN 1092
PN 16 *
PN 40
*
ASME B16.51)
CL150 H79
CL300 H80
Flange drillings and facings
1)
LESER manufactures the groove at flanged valves by milling. If a customer demands a turned surface in the soil of the groove according to DIN EN 1092-1
an additional option code is necessary: “S01: soil of the groove drilled”.
2)
Smooth Finish is not defined in the effective standards.
For signs and symbols refer to page 6.
Note: Flange drillings and facings meet always the requirements of mentioned flange standards.
Flange thickness and outer diameter may vary from flange standard.
Flange facings
Information Standard Inlet Outlet Remark
General
Flange, undrilled – H38 H39
Linde-V-Nut, Form V48 Linde Standard 420-08
LDeS 3313.36
J07 J08 Groove: Rz = 16
Linde-V-Nut, Form V48A J05 J06 Groove: Rz = 4, e.g. for hydrogen
Lens-shape seal form L
(without lens-shape seal)
DIN 2696
LDeS 3313.35
J11 J12
According to DIN EN 1092
Flange facings
(also see LDeS 3313.40)
Inlet Outlet
Remark
Rz specification
acc. to DIN EN 1092 in μmPN 63 –
PN 160
PN 40
Raised face
Form B1 –
* Facing: Rz = 12.5 – 50
Form B2
* L38 Facing: Rz = 3.2 – 12.5
onlyforsteelflange
Tongue, Form C1)
H94 H92
Groove, Form D1)
H93 H91
Male, Form E H96 H98
Female, Form F H97 H99
O-ring Male, Form G J01 J02
O-ring Female, Form H J03 J04
According to ASME B16.5
Body material Inlet Outlet
Smooth Finish2)
Serrated Finish RTJ-Groove
Inlet Outlet Inlet Outlet Inlet Outlet
Option code Option code ANSI Class Option code ANSI Class Option code
1.0619, 1.4408 all all L52 L53
* * 150 H62 150 H63](https://image.slidesharecdn.com/c97c0417-f0bb-484a-9c32-dfa612b48655-160314120302/85/Modulate_Action_Catalog_EN-35-320.jpg)
![36
Type 431, 433 PN 160
Type431,433PN160
Approvals
Approvals
O-ring disc Metal disc
DNI 15 15
DNO 25 25
Actual orifice diameter d0 [mm] 12 12
Actual orifice area A0 [mm2
] 113 113
Europe Coefficient of discharge Kdr
PED / DIN EN ISO 4126-1
12/2013
Approval-No. 072020111Z0008/0/06
S/G 0.59 0.62
L 0.47 0.48
Germany Coefficient of discharge w
PED /
AD 2000-Merkblatt A2
07/2012
Approval-No. TÜV SV 577
S/G 0.59 0.62
L 0.47 0.48
China Coefficient of discharge w
AQSIQ Approval-No. For current Approval-No. see www.leser.com
S/G 0.59 0.62
L 0.47 0.48
Eurasian Custom Union Coefficient of discharge w
EAC Approval-No. For current Approval-No. see www.leser.com
S/G 0.59 0.62
L 0.47 0.48
Classification societies Homepage
Bureau Veritas BV www.bureauveritas.com The valid Approval-No. changes
with each renewal of the approval.
For a sample certificate including
the valid certification number
see www.leser.com
ClassNK NIPPON Kaiji Kyokai NK www.classnk.or.jp
DNV GL www.dnvgl.com
Lloyd‘s Register EMEA LREMEA www.lr.org
Registro Italiano Navale RINA www.rina.org](https://image.slidesharecdn.com/c97c0417-f0bb-484a-9c32-dfa612b48655-160314120302/85/Modulate_Action_Catalog_EN-36-320.jpg)
![38
Type 431, 433 PN 160
Type431,433PN160
Spare parts
Spare parts
O-ring disc Metal disc
DNI 15 15
DNO 25 25
Actual orifice diameter
d0 [mm]
12 12
Actual orifice area
A0 [mm2
]
113 113
Disc (item 7): Metal seat Material-No. / Art. No.
Disc 1.4122 – 230.9339.9000
Detachable lifting aid 1.4404 – 230.9349.9000
Disc (item 7): Soft seal Material-No. / Art. No.
Disc CR “K” 230.2949.9053 –
EPDM “D” 230.2949.9042 –
FKM “L” 230.2949.9073 –
FFKM “C” 230.2949.9091 –
O-ring (item 7.4): Soft seal Material-No. / Art. No.
O-ring CR “K” 502.0107.2653 –
EPDM “D” 502.0107.2642 –
FKM “L” 502.0107.2673 –
FFKM “C” 502.0107.2691 –
Bellows (item 15): 1.4571 Material-No. / Art. No.
Standard bellows 400.6349.0000 400.6349.0000
Conversion kit, standard1)
Please specify application conditions
Low pressure bellows – –
Conversion kit low pressure1)
– –
Gasket – body / bonnet (item 60) Material-No. / Art. No.
Gasket Graphite + 1.4401 500.0407.0000 500.0407.0000
Option code L68 Gylon (PTFE compliance) 500.0405.0000 500.0405.0000
Ball (item 61) Material-No. / Art. No.
Ball Ball Ø [mm] 6 6
1.4404 510.0104.0000 510.0104.0000
Split ring (item 14) Material-No. / Art. No.
Split ring Spindle Ø [mm] 12 12
1.4404 251.0149.0000 251.0149.0000
Pin (item 57) Material-No. / Art. No.
Pin 1.4310 480.0505.0000 480.0505.0000
O-ring damper Material-No. / Art. No.
Conversion kit H2 5021.1060 5021.1060
Conversion kit H4 5021.1064 5021.1064
Item Components No.
8 Guide; upper connection of balanced bellows 1
11 Bonnet spacer 1
12 Spindle 1
15 Bellows 1
55 Stud 4
60 Gasket 2
Instruction guide WI 3037.05 1
Refer to page page 30.](https://image.slidesharecdn.com/c97c0417-f0bb-484a-9c32-dfa612b48655-160314120302/85/Modulate_Action_Catalog_EN-38-320.jpg)
![39
Type 431, 433 PN 160
Type431,433PN160
Capacities
Metric units AD 2000-Merkblatt A2
O-ring disc Metal disc O-ring disc Metal disc O-ring disc Metal disc
DN 15 15 15 15 15 15
DNO 25 25 25 25 25 25
Actual orifice diameter
d0 [mm]
12 12 12 12 12 12
Actual orifice area
A0 [mm2
]
113 113 113 113 113 113
LEOS/G/L*)
[inch2
] 0.106 0.111 0.106 0.111 0.127 0.129
Set pressure Capacities Capacities Capacities
Steam
saturated
[kg/h]
Air
0°C and 1013 mbar
[mn
3
/h]
Water
20°C
[103
kg/h]
[bar]
0.2
0.5 52 55 64 67 2.09 2.14
1 74 78 93 93 2.84 2.90
2 118 125 151 151 4.01 4.10
3 161 168 206 206 4.91 5.02
4 200 210 246 258 5.67 5.79
5 251 296 311 6.34 6.48
6 293 346 363 6.95 7.09
7 333 396 416 7.50 7.66
8 374 446 468 8.02 8.19
9 415 496 521 8.51 8.69
10 456 546 573 8.97 9.16
12 538 646 679 9.82 10.0
14 618 746 784 10.6 10.8
16 699 846 889 11.3 11.6
18 781 946 994 12.0 12.3
20 863 1046 1099 12.7 13.0
22 942 1146 1204 13.3 13.6
24 1024 1245 1309 13.9 14.2
26 1106 1345 1414 14.5 14.8
28 1189 1445 1519 15.0 15.3
30 1271 1545 1624 15.5 15.9
32 1354 1645 1729 16.0 16.4
34 1433 1745 1834 16.5 16.9
36 1517 1845 1939 17.0 17.4
38 1600 1945 2044 17.5 17.9
40 1684 2045 2149 17.9 18.3
50 2109 2545 2674 20.1 20.5
60 2537 3045 3200 22.0 22.4
70 2981 3545 3725 23.7 24.2
80 3430 4045 4250 25.4 25.9
90 3901 4544 4775 26.9 27.5
100 5044 5301 28.4 29.0
120 6044 6351 31.1 31.7
140 7044 7402 33.6 34.3
160 8043 8452 35.9 36.6
Calculation of the capacity for steam, gases, and liquids acc. to AD 2000-Merkblatt A2 with 10% overpressure.
Capacities at 1 bar and lower are calculated at 0.1 bar overpressure.](https://image.slidesharecdn.com/c97c0417-f0bb-484a-9c32-dfa612b48655-160314120302/85/Modulate_Action_Catalog_EN-39-320.jpg)
![40
Type 431, 433 PN 160
Type431,433PN160
Determination of coefficient of discharge
in case of lift restriction or back pressure
0.8
0.5
0.3
0.4
0.6
0.7
0.1
0
0.2
Ratio of back pressure / set pressure pa0 / p0
CoefficientofdischargeKdr/αw
DN15 Metal disc
DN15 O-ring-disc
0.3000.200 0.400 0.500 0.600 0.700 0.800 0.900
Kdr = αw = f (pa0/p0)
0.717 0.772
DN15, O-ring-disc, S/G
0.30.1 0.20
0.8
0.5
0.3
0.4
0.6
0.7
0.1
0
0.2
Kdr = αw = f (h/d0)
Ratio of lift / flow diameter h / d0
CoefficientofdischargeKdr/αw
DN15, Metal disc, S/G
Diagram for evaluation of ratio of lift / flow diameter (h/d0) in reference
to the coefficient of discharge Kdr/ w)
Diagram for evaluation of coefficient of discharge (Kdr/ w) or Kb in reference
to the ratio of back pressure / set pressure (pa0/p0)
Only valid for “steam/gases”
0.30.1 0.20
0.8
0.5
0.3
0.4
0.6
0.7
0.1
0
0.2
Kdr = αw = f (h/d0)
Ratio of lift / flow diameter h / d0
CoefficientofdischargeKdr/αw
DN15, Metal disc, L
DN15, O-ring-disc, L
Only valid for “liquids”
h = Lift [mm]
d0 = Flow diameter [mm] of selected safety
valve see “Article numbers” table
h/d0 = Ratio of lift / flow diameter
pa0 = Back pressure [bara]
p0 = Set pressure [bara]
pa0/p0 = Ratio of back pressure / set pressure
Kdr = Coefficient of discharge
acc. to DIN EN ISO 4126-1
w = Coefficient of discharge
acc. to AD 2000-Merkblatt A2
Kb = Back pressure correction factor
acc. to API 520 Section 3.3](https://image.slidesharecdn.com/c97c0417-f0bb-484a-9c32-dfa612b48655-160314120302/85/Modulate_Action_Catalog_EN-40-320.jpg)
![48
Accessories and Options
Soft seal
Sealing plate
SP
VESPEL SP-1® 3)
(Polyimide)
T J49 -270 300
High-temperature and high-pressure applications
(no steam), chemical resistance, see manufacturer's
specifications
PCTFE
KEL-F®
(Polychlorotri-
fluoroethylene)
G J48 -240 204
Low-temperature and refrigeration system applications,
flammable media, gaseous acid up to 50 bar, 725 psig
at 60 °C, 140 °F
PTFE
Teflon®
(Polytetrafluoro-
ethylene)
A J44 -184 150 Almost all chemicals
Other not listed materials X For other materials, please contact your local representative or sales@leser.com.
AccessoriesandOptions
Soft seal selection O-ring
Abbrevation
ASTM 14
Trade name
(Designation)
Code
letter1)
Option
code
Tmin Tmax
Application2)
[°C] [°C]
O-ring
CR Neoprene®
K J21 -40 100
Paraffins, mineral oils, silicon oils and greases,
water and aqueous solutions, refrigerants, ozone
NBR
Buna-N®
(Nitrile-Butadiene)
N J30 -25 100 Hydraulic oils, plant and animal fats and oils
EPDM
Buna-EP
(Ethylene-Propylene-
Dine)
D J22 -45 150
Hot water and hot steam up to 150 °C, 302 °F,
many organic and inorganic acids, silicon oils and
greases FDA conforming compound
FKM
Viton®
(Fluorocarbon)
L J23 20 180
High temperatures (not hot steam), mineral oils and
greases, silicon oils and greases, plant and animal oils
and fats, ozone FDA conforming compound on request
FFKM
Kalrez®
(Perfluor)
C J20 0 250
Almost all chemicals, standard compound is Kalrez®
6375 with steam resistance FDA conforming compound
on request
1)
The code letters are stamped on the disc (Item 1)
2)
The pressure and temperature application range must be observed in all cases. The chemical resistance is based on specifications from the soft
seal manufacturer. LESER assumes no guarantee.
3)
Only for DN 25, 1" x 2".](https://image.slidesharecdn.com/c97c0417-f0bb-484a-9c32-dfa612b48655-160314120302/85/Modulate_Action_Catalog_EN-48-320.jpg)
![53
Accessories and Options
AccessoriesandOptions
Heating jacket
Metric units
DNE 15 15 20 25 32 40 50 65 80 100 125 150
Inlet valve size 1
/2" x 1
/2" 1
/2" x 1
/2" 3
/4" x 3
/4" 1" x 1" 11
/4" x 11
/4" 11
/2" x 11
/2" 2" x 2" 21
/2" x 21
/2" 3" x 3" 4" x 4" 5" x 5" 6" x 6"
Actual orifice diameter
d0 [mm]
12 12 18 18 18 23 29 37 46 60 74 92
Series 433 Dimensions
[mm] A 95 95 95 95 105 120 130 150 170 165 – –
B 65 65 65 65 65 75 75 80 80 80 – –
C 83 83 83 83 95 95 95 110 120 145 – –
D 131 131 130 134 142 163 180 209 224 300 – –
E 110 110 110 110 120 121 121 136 150 176 – –
Slip-on flange DN 15 15 15 15 15 15 15 15 25 25 – –
[inch] Coupling G 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/4 3/4 – –
Series 433 Operating pressure [bar]
Operating 20°C 25 25 25 25 25 25 25 15 15 15 – –
temperature 300°C 18 18 18 18 18 18 18 11 11 11 – –
Heating jacket
DNI 15 15 20 25 32 40 50 65 80 100 125 150
Inlet valve size 1
/2" x 1
/2" 1
/2" x 1
/2" 3
/4" x 3
/4" 1" x 1" 11
/4"x11
/4" 11
/2"x11
/2" 2" x 2" 21
/2"x21
/2" 3" x 3" 4" x 4" 5" x 5" 6" x 6"
Actual orifice diameter
d0 [mm]
12 12 18 18 18 23 29 37 46 60 74 92
Materials
Body 1.0619 1.0619 1.0619
Series 433 1.4408 1.4408 1.4408 1.4408 1.4408 1.4408 1.4408 optional optional optional – –
1.4408 1.4408 1.4408
Heating jacket 1.4541
321
Connections
Slip-on flange
DIN
Option code
DN 15,
PN 25
1.4571, 1.4404
H 31
316Ti, 316L – – – –
H 32
DN 25,
PN 25
– 1.4571, 1.4404
– 316Ti, 316L – –
Slip-on flange
ANSI
K 31
1
/2",
CL150
1.4404
316L – – – –
K 32
1",
CL150
– 1.4404
– 316L – –
Coupling
DIN 2986
H 29 G 3/8"
1.4571
316Ti – – – –
H 30 G 3/4"
– 1.4571
– 316Ti – –
Heating jacket
Bonnet spacer
H 33
1.4404
316L – –](https://image.slidesharecdn.com/c97c0417-f0bb-484a-9c32-dfa612b48655-160314120302/85/Modulate_Action_Catalog_EN-53-320.jpg)
![56
Accessories and Options
AccessoriesandOptions
Materials
Valve size DN 20 – 100 DN 20 – 150
Option code J79 J87 (DN 100 J87 + S70)
Item Component
70 Elastomer bellows
70 EPDM 281 45 NBR 670
70 EPDM 281 45 NBR 670
71 Hose clamp
1.4301 1.4301
304 304
72 Hose clamp
1.4301 1.4301
304 304
Operating conditions
Temperature ranges [°C] -50 to +130 -25 to +100
Set pressure max. [barg] 10
Built-up [barg] up to 3
Application
Bellows seal the spring chamber to the blow-off chamber. That
way,theyprotecttheguides,movingparts,andthespringagainst
media-related affects such as dirt, corrosion, and impurities.
The elastomer bellows provides a cost-effective alternative to
the balanced bellows.
The range of applications for the elastomer bellows is limited by:
– Chemical resistance
– Medium temperature
– Set pressure
– Back pressure
Elastomer bellows
Design
Construction
Easy, compact, and single-ply construction facilitates installation in small blow-off chambers.
The one-piece design also facilitates easy replacement and extends the service life.
Flexibility
The special shape of the elastomer bellows provides good spindle mobility and
prevents wear and tear.
Inspection hole
To check the effectiveness of the bellows, an inspection hole (Ø 10 mm) is put into the bonnet.
This makes it possible to check the seal tightness of the bellows.
In the event of a fault in the bellows, the medium leaks from this hole.
Construction height No change
70
72
71
Elastomer bellows](https://image.slidesharecdn.com/c97c0417-f0bb-484a-9c32-dfa612b48655-160314120302/85/Modulate_Action_Catalog_EN-56-320.jpg)
![57
The lift indicator is used in the process technology to moni-
tor the operating condition of a safety valve. Depending
on the type of valve, LESER equips the packed lever H4
or the bonnets with the receptacle for the lift indicator. For
safety valves with lift indicators, the opening of the valve
during opening or the lifting operation is signalled as of a spe-
cific lift (min. 1mm).
LESER uses inductive DC lift indicators with two-wire technology
TypeDINEN60947-5-6(NAMUR).Theindicatorsareapprovedfor
use in explosion-prone areas of Zone 0 ( II 1 D Ex iaD 20 T6).
Other indicators that meet customer specifications can be
used.
Technical data for lift indicators can be found on the manufac-
turer’s homepage:
www.pepperl-fuchs.com
Gas-tight construction on request!
For installation instructions for lift indicators, see WI 3323.02.
94
Packed lever H4
Accessories and Options
AccessoriesandOptions
Lift indicator
Availability
Item. Name Option code
40 Packed lever H4 with receptacle for lift indicator M!8 x 1 [mm] J39
94
Lift indicator
M18 x 1, used type = PEPPERL+FUCHS NJ5-18GK-N
J93
Functional diagram
A, closed B, open
For a closed valve, the lift indicator is positioned on the side,
in front of the coupling or the control sleeve.
If the safety valve opens or if the safety valve is vented
(in both cases, min. 1 mm)
the lift indicator changes its state and switches.
If the lift indicator unscrews, e.g. due to vibrations,
there is also a switching operation.
closed
Signal
Valve opens
High
Low
Time
open
Valve lift, min. 1
mm / 0.04 inch](https://image.slidesharecdn.com/c97c0417-f0bb-484a-9c32-dfa612b48655-160314120302/85/Modulate_Action_Catalog_EN-57-320.jpg)
![58
Accessories and Options
The Lift restriction is used to adjust the safety valve to the
required discharge mass flow and does not affect the operation
of the safety valve.
A lift stopper must meet the requirements of the following
codes and standards.
AccessoriesandOptions
Lift restriction
Lift restriction
Lift restriction by bush Lift restriction by gag
Design
Option code J51
Cap H2: J52
Packed lever H4: J50
Availability
Series 433
Materials
Item. Component
22 Bush
1.4404 –
316L –
93 Stud
– 1.4401
– B8M
96 Nut
– 1.4401
– 8M
22
96
93
Requirements
Code / Standards EN ISO 4126-1, Section 5.1.3 ASME Code case 1945-4 AD 2000-Merkblatt A2, Section 10.3
Lift
≥ 30% of the full lift
not less than 1.0 mm
≥ 30% of the full lift
not less than 2.0 mm
≥ 30% of the full lift
not less than 1.0 mm
Coefficient of discharge – – w [S/G] ≥ 0.08
– – w [L] ≥ 0.05
Name plate marking
Identification of the reduced
coefficient of discharge
– Capacity replaced by
“Limited capacity”
– Limited lift =____ mm
Identification of the reduced
coefficient of discharge
Design according to
EN ISO 4126-1
For valves with a lift stopper to adapt to the required discharge mass flow, this device must not have an
adverse effect on the operation of the valve. If it is adjustable, the lift stopper device must be setup
such that the adjustable part can be mechanically secured and sealed.
The lift stopper device must be installed and sealed by the manufacturer.](https://image.slidesharecdn.com/c97c0417-f0bb-484a-9c32-dfa612b48655-160314120302/85/Modulate_Action_Catalog_EN-58-320.jpg)
Modulate_Action_Catalog_EN
- 1. Safety Relief Valves Series 433 The-Safety-Valve.com CATALOG Modulate Action Modulate Action
- 2. 2 Valve finder General How to find the right Product Group No No No No No Critical Service Clean Service Medium- controlled Change- overvalve Bursting disc Springloaded SafetyValves High operating to set pressure ratio, high backpressure or low total height? Clean Service application? Critical Service / highly corrosive application? API specified application? Steam, gas and liquid application with low capacity in relation to valve size? High Performance API Compact Performance Modulate Action Modulate Action High Efficiency Orifice ≥ F Additional components beyond safety valves Yes Yes Yes Yes Yes Yes Orifice ≤ F Required Orifice letter? Best Availability
- 3. 3 Contents Overview Page General Valve finder 2 General Information 4 Applications, General design features 5 How to use: Signs and symbols, Flange drillings and facings 6 LESER Type Page Type 431, 433 7 Materials • Conventional construction • Balanced bellows construction 8 10 How to order − Example for ordering code Article numbers 12 14 Dimensions and weights 15 Pressure temperature ratings 16 Flange drillings 18 Flange facings 19 Approvals 20 Available options 21 LESER Original Spare Parts Kits 22 Capacities • Steam • Air • Water 23 24 25 Determination of coefficient of discharge Kdr/w 26 LESER Type Page Type 433 PN 160 27 Materials • Conventional design • Balanced bellows design 28 30 Article numbers 32 Dimensions and weights 33 Pressure temperature ratings 34 Flange drillings and facings 35 Approvals 36 Available options 37 Spare parts 38 Capacities • Steam, air, water 39 Determination of coefficient of discharge Kdr/w 40 Accessories and Options 41 Caps and lever 42 Metal seat 44 Soft seal disc 46 Soft seal 48 NACE-Compliant Safety Valves 49 Balanced bellows 50 Heating jacket 52 O-ring damper 54 Elastomer bellows 56 Lift indicator 57 Lift restriction 58 General Type 433 Plain lever H3 Closed bonnet Conventional design Type 433 Cap H2 Closed bonnet Balanced bellows design Type 431 Plain lever H3 Open bonnet Conventional design Type 433 PN 160 Packed lever H4 Closed bonnet Conventional design Type 433 PN 160 Cap H2 Closed bonnet Balanced bellows design
- 4. 4 LESER – Modulate Action Safety Valves The Modulate Action product group stands for Suitable solutions for all areas of applications, especially thermal expansion Lowest possible loss of medium Compact construction and low weight LESER Modulate Action Safety Valves • are characterised by longstanding proof in service and are constantly optimised by service specialists. • are available as standard safety valves. • reach their full lift within a pressure increase of 10% above the set pressure • are suitable for almost all industrial applications. • are accepted by numerous rules and regulations and approved by leading classification societies. Examples of this are: • European Community: CE marking as per Pressure Equipment Directives 97/23/EG and DIN EN ISO 4126-1 • Germany: VdTÜV approval as per Pressure Equipment Directive, EN ISO 4126-1, TÜV SV 100 and AD 2000-Merkblatt A2 • China: AQSIQ based on the approvals as per AD 2000-Merkblatt A2 • Eurasian Custom Union: Approval acc. to Eurasian Custom Union (EAC - Eurasian Conformity) Furthermore, all LESER Modulate Action safety valves are designed, marked, produced and approved according to the requirements of the following regulations (directives, codes, rules and standards): EN ISO 4126-7, EN 12266-1/-2, EN 1092 Part I and II Flange, ASME B 16.34 and ASME B16.5- Flange, AD 2000-Merkblatt A4, AD 2000-Merkblatt HP0. LESER Modulate Action safety valves can be used for all steam, gas, and liquid applications and are characterised by their low loss of medium. The Series 433 standard safety relief valves have component testing according to AD 2000-Merkblatt A2 for steam, gases, and liquids. General 4 General Information
- 5. 5 General 5 General Information Applications LESER – Modulate Action Safety Valves provide the ultimate solution for all industrial applications with steam, gasses, and liquids. Series 433 standard safety valves acc. to definition AD 2000-Merkblatt A2 are ideal relief valves for medium mass flows. Their greater proportional range leads to a constant mode of operation and relief of pressure peaks for liquids in particular. Typical applications for LESER Modulate Action Series 433 safety valves are: • chemical industry – recycling facilities: Low medium loss – piping with long line lengths – two-phase flow – waste gas purification systems on the outlet side • heat-transfer oil systems • liquids protection – metering pumps – hydraulic systems – pulsating operating pressures • machine building (OEM) – piston compressors with small and medium capacities • overflow function • thermal expansion – protection of pipeline segments – sealed storage tanks Standard safety valves are characterised by particularly stable operation. General design feature LESER – Modulate Action Safety Valves offer a large number of models, materials, and accessories for adaptation to any application: • 11 valve sizes from DN 15 to DN 150 – 1 /2" up to 6" with connection possibilities for the respective application • Nominal pressure ratings from PN 16 to PN 160 / Class 150 to Class 600 fulfil most pressure requirements • Orifice 0.2 x D to > 1.1 x M cover all common performance requirements. • The required material for the application can be chosen from the large choice of body materials, for example: – 0.6025 / cast iron – 0.7043 / ductile iron – 1.0619 / WCB – 1.4408 / CF8M • centre to face dimensions acc. to DIN 3320 • set pressures from 0.2 to 160 bar qualify Modulate Action safety valves for all industrial systems • operating temperatures from -270 to 450 °C make use possible in numerous applications • LESER Nanotightness as standard for metal-to-metal seal- ings. The nanotightness exceeds the requirements for func- tional tightness of API 527 by 50% which means e.g. less pollution when discharge to atmosphere, 50% reduction in medium loss and increased plant efficiency • compact construction and low weight for easy handling • same nominal inlet and outlet diameter • identical construction for steam, gasses and liquids (single trim) reduces the number of required spare parts and facilitates cost-effective maintenance • construction without a blow down ring guarantees easy service and prevents incorrect settings of the blow down ring • the one-part spindle reduces friction, guarantees optimal guidance and reliable operation under all operating conditions • the self-emptying angle type body prevents residue and reduces corrosion LESER – Modulate Action safety valves can be individually adapted to the applications with a multitude of accessories. Examples are: • discs with soft seal (O-ring) fulfil increased demands of functional tightness • stellited or hardened metal seat surfaces of disc and seat reduce the wear and increase the service life • balanced bellows for compensation of the back pressure and to protect the moving parts • heating jacket for heating the safety valve when protecting cold stiff media • each component can be constructed of an alternative material according to customer specifications
- 6. 6 How to use General Materials In the table below, you will find a list of the LESER material codes. Please take into consideration that – material quality certificate 3.1 acc. to EN 10204 is available for each body material – material quality certificate 3.1, which certifies different materials, is available for many materials. General information concerning flange drillings and flange facings Multiple pressure rating The flange standard shows the same drilling, facing and outer diameter for several pressure ratings, e.g. from PN 16 to PN 40. Due to the pressure rating of the body, LESER fulfills the requirements for flange thickness, e.g. PN 16 but not PN 40. Smooth Finish In the applicable MSS SP-6 (Edition 2001), “Smooth Finish” is no longer mentioned. In MSS SP-6 (Edition 1980), “Smooth Finish” was defined as the surface quality of the flange with “250 μinch (6.3 μm) AARH max.”. LESER supplies flange sealing surfaces according to ASME B16.5 – 1996, Paragraph 6.4.4.3: “Either a serrated concentric or serrated spiral finish resulting in service finish from 125 to 250 μinch average roughness shall be furnished” This finish meets the requirements of MSS SP-6 (Edition 1980), which is not valid anymore! Stock Finish “Stock Finish” is not defined in any technical standard. If “Stock Finish” is specified in the order, then LESER delivers standard flange sealing surfaces as per DIN or ASME (marked with * in the “Flange sealing surfaces” table for each series). Option code for flange drillings and dimensions, e.g. H50 H50 Flange drilling as specified in flange standard Outer flange diameter, flange thickness and height of flange facing may be larger, see “Dimensions” (H50) Flange dimensions except flange thickness are in accordance with standards (e.g. ASME B16.5) Flange thickness is smaller (max. 2 mm), see “Multiple pressure rating” Stock Fini Flange drilling as specified in standard. Flange thickness may be less than the flange outer diameter as specified in the standard, however complete nut support area is available Option code for flange sealing surfaces, e.g. L36 L36 Flange facing as specified in standard (e.g. Flange facing inlet Type B2 “smooth finish”) Pressures – Symbols in use Symbols Name Metric units p Set pressure bar p0 Absolute pressure in vessel = p · 1.1 + 1.013 bara = p · 1.1 + 14.5 The overpressure is 10% of the set pressure, but at least 0.2 bar pa Back pressure bar pa0 Absolute back pressure (= pa + 1.013) bara (= pa + 14.5) General signs and symbols Signs and symbols for flange drillings and flange facings * Standard * Standard construction, specification of an option code not necessary Available (*) Flange dimensions with exception of flange thickness as per flange standards (e.g. ASME B16.5) Flange thickness is less (max. 2 mm), see “Hole patterns valid for different pressure ratings” – Not possible – Flange hole pattern / sealing surface not possible Material code Valve body with flanges Body material is certified acc. to 3.1 (EN 10204) for the following materials acc. to DIN EN acc. to ASME xxx1.xxxx Grey iron 0.6025 Cast iron xxx2.xxxx Carbon steel 1.0619 WCB, WCC xxx4.xxxx Stainless steel 1.4408, 1.4581 CF8M (Charpy Test at -196°C), CF10M xxx5.xxxx Nodular cast iron 0.7043 Ductile Gr. 60-40-18
- 7. 7 Type 431, 433 Flanged Safety Relief Valves Contents Page Materials • Conventional design 8 • Balanced bellows design 10 How to order − Example order code 12 Article numbers 14 Dimensions and weights 15 Pressure temperature ratings 16 Flange drillings 18 Flange facings 19 Approvals 20 Available options 21 LESER Original Spare Parts Kits 22 Capacities • Steam 23 • Air 24 • Water 25 Determination of coefficient of discharge Kdr /w 26 Type431,433 Type 431 Plain lever H3 Open bonnet Conventional design Type 433 Cap H2 Closed bonnet Conventional design
- 8. 8 Type 431, 433 Type431,433 40 Cap H2 18 Adjusting screw with bushing 19 Lock nut 16 Upper spring plate 9 Bonnet 12 Spindle 54 Spring 17 Lower spring plate 55 Stud 56 Nut 14 Split ring 60 Gasket 8 Guide with bushing 57 Pin 61 Ball 7 Disc 5 Seat 1 Body Conventional design
- 9. 9 Type 431, 433 Type431,433 Conventional design Please note: – LESER reserves the right to make changes. – If several materials are specified LESER defines the material. – LESER may use higher quality materials without giving prior notice. – Each component can be constructed of another material according to the customer's specification. – All components exposed to pressure are highlighted in bold. The material will be specified according to DIN and ASTM here. Materials Item Component Type 4311 / 4331 Type 4315 / 4335 Type 4312 / 4332 Type 4334 1 Body 0.6025 0.7043 1.0619 1.4408 Cast iron Ductile Gr. 60-40-18 SA 216 WCB SA 351 CF8M 5 Seat 1.4404 1.4404 1.4404 1.4404 316L 316L 316L 316L 7 Disc 1.4122 1.4122 1.4122 1.4404 Hardened stainless steel Hardened stainless steel Hardened stainless steel 316L 8 Guide 1.4104, 1.0501 1.4104, 1.0501 1.4104, 1.0501, 1.0570 1.4404 Chrome or carbon steel Chrome or carbon steel Chrome or carbon steel 316L with bushing 1.4104 tenifer 1.4104 tenifer 1.4104 tenifer – Chrome steel tenifer Chrome steel tenifer Chrome steel tenifer – 9 Bonnet 0.7040 0.7040 0.7040 1.4408 Ductile Gr. 60-40-18 Ductile Gr. 60-40-18 Ductile Gr. 60-40-18 SA 351 CF8M 12 Spindle 1.4021 1.4021 1.4021 1.4404 420 420 420 316L 14 Split ring 1.4104 1.4104 1.4104 1.4404 Chrome steel Chrome steel Chrome steel 316L 16/17 Spring plate 1.0718 1.0718 1.0718 1.4404 Steel Steel Steel 316L 18 Adjusting screw with bushing 1.4104 PTFE 1.4104 PTFE 1.4104 PTFE 1.4404 PTFE Chrome steel PTFE Chrome steel PTFE Chrome steel PTFE 316L PTFE 19 Lock nut 1.0718 1.0718 1.0718 1.4404 Steel Steel Steel 316L 40 Cap H2 1.0460 1.0460 1.0460 1.4404 SA 105 SA 105 SA 105 316L 54 Spring, standard 1.1200, 1.8159, 1.7102 1.1200, 1.8159, 1.7102 1.1200, 1.8159, 1.7102 1.4310 Carbon steel Carbon steel Carbon steel Stainless steel Spring, optional 1.4310 1.4310 1.4310 – Stainless steel Stainless steel Stainless steel – 55 Stud 1.1181 1.1181 1.1181 1.4401 Steel Steel Steel B8M 56 Nut 1.0501 1.0501 1.0501 1.4401 2H 2H 2H 8M 57 Pin 1.4310 1.4310 1.4310 1.4310 Stainless steel Stainless steel Stainless steel Stainless steel 60 Gasket Graphite / 1.4401 Graphite / 1.4401 Graphite / 1.4401 Graphite / 1.4401 Graphite / 316 Graphite / 316 Graphite / 316 Graphite / 316 61 Ball 1.3541 1.3541 1.3541 1.4401 Hardened stainless steel Hardened stainless steel Hardened stainless steel 316
- 10. 10 Type 431, 433 Type431,433 Balanced bellows design 40 Cap H2 18 Adjusting screw with bushing 19 Lock nut 16 Upper spring plate 9 Bonnet 12 Spindle 54 Spring 14 Split ring 17 Lower spring plate 55 Stud 56 Nut 8 Guide with bushing 11 Bonnet spacer 60 Gasket 22 Lift stopper 15 Balanced bellows 57 Pin 61 Ball 7 Disc 5 Seat 1 Body 60 Gasket
- 11. 11 Type 431, 433 Type431,433 Balanced bellows design Materials Item Component Type 4311 / 4331 Type 4315 / 4335 Type 4312 / 4332 Type 4334 1 Body 0.6025 0.7043 1.0619 1.4408 Cast iron Ductile Gr. 60-40-18 SA 216 WCB SA 351 CF8M 5 Seat 1.4404 1.4404 1.4404 1.4404 316L 316L 316L 316L 7 Disc 1.4122 1.4122 1.4122 1.4404 Hardened stainless steel Hardened stainless steel Hardened stainless steel 316L 8 Guide 1.4104, 1.0501 1.4104, 1.0501 1.4104, 1.0501, 1.0570 1.4404 Chrome or stainless steel Chrome or stainless steel Chrome or stainless steel 316L with bushing 1.4104 tenifer 1.4104 tenifer 1.4104 tenifer – Chrome steel Chrome steel Chrome steel – 9 Bonnet 0.7040 0.7040 0.7040 1.4408 Ductile Gr. 60-40-18 Ductile Gr. 60-40-18 Ductile Gr. 60-40-18 SA 351 CF8M 11 Bonnet spacer 1.4404 1.4404 1.4404 1.4404 316L 3316L 316L 316L 12 Spindle 1.4404 1.4404 1.4404 1.4404 316L 316L 316L 316L 14 Split ring 1.4104 1.4104 1.4104 1.4404 Chrome steel Chrome steel Chrome steel 316L 15 Balanced bellows 1.4571 1.4571 1.4571 1.4571 316Ti 316Ti 316Ti 316Ti 16/17 Spring plate 1.0718 1.0718 1.0718 1.4404 Steel Steel Steel 316L 18 Adjusting screw with bushing 1.4104 PTFE 1.4104 PTFE 1.4104 PTFE 1.4404 PTFE Chrome steel PTFE Chrome steel PTFE Chrome steel PTFE 316L PTFE 19 Lock nut 1.0718 1.0718 1.0718 1.4404 Steel Steel Steel 316L 22 Lift stopper 1.4404 1.4404 1.4404 1.4404 316L 316L 316L 316L 40 Cap H2 1.0460 1.0460 1.0460 1.4404 SA 105 SA 105 SA 105 316L 54 Spring, standard 1.1200, 1.8159, 1.7102 1.1200, 1.8159, 1.7102 1.1200, 1.8159, 1.7102 1.4310 Chrome steel Chrome steel Chrome steel Stainless steel Spring, optional 1.4310 1.4310 1.4310 – Stainless steel Stainless steel Stainless steel – 55 Stud 1.4401 1.4401 1.4401 1.4401 B8M B8M B8M B8M 56 Nut 1.4401 1.4401 1.4401 1.4401 8M 8M 8M 8M 57 Pin 1.4310 1.4310 1.4310 1.4310 Stainless steel Stainless steel Stainless steel Stainless steel 60 Gasket Graphite / 1.4401 Graphite / 1.4401 Graphite / 1.4401 Graphite / 1.4401 Graphite / 316 Graphite / 316 Graphite / 316 Graphite / 316 61 Ball 1.3541 1.3541 1.3541 1.4401 Hardened stainless steel Hardened stainless steel Hardened stainless steel 316 Please note: – LESER reserves the right to make changes. – If several materials are specified LESER defines the material. – LESER may use higher quality materials without giving prior notice. – Each component can be constructed of another material according to the customer's specification. – All components exposed to pressure are highlighted in bold. The material will be specified according to DIN and ASTM here.
- 12. 12 Type 431, 433 Type431,433 4332.4192 5 barg 22Set Pressure 11Article Number Connections 33 Please enter the units (in gauge)! The specified pressure range may not be exceeded! See page 18. H45 433 2 419 2 1 2 3 4 . Code Lifting device 2 Gas-tight cap H2 3 Plain lever H3 4 Packed lever H4 5 Plain lever with open bonnet H3 1 Valve type 431, 433 Type 433 – with closed bonnet Type 431 – with open bonnet 2 Material code 3 Valve code Automatically determines nominal diameter and body material (see page 14). 4 Code Body material 1 0.6025 (cast iron) 2 1.0619 (WCB) 4 1.4408 (CF8M) 5 0.7043 (Ductile Gr. 60-40-18) How to order – Example for numbering system – Type 433
- 13. 13 Type 431, 433 Type431,433 J22 H01 L30 2.0 544 5 66Options Documentation Code and Medium Type 431, 433 Option code • O-ring disc CR “K” J21 EPDM “D” J22 FKM “L” J23 FFKM “C” J20 • Disc 1.4404 / 316L L44 • Disc1.4404 / 316L stellited J25 • Balanced bellows - Bonnet, open (Type 431) J68 - Bonnet, closed (Type 433) J78 • Elastomer bellows J79 • High temperature alloy spring X01 • Stainless steel spring X04 • Adaptor for lift indicator H4 J39 • Lift indicator J93 • Test gag - Cap H2 J70 - Packed lever H4 J69 • Heating jacket - Couplings G 3/8 H29 G 3/4 H30 - Flange DN 15 H31 DN 25 H32 • Drain hole G 1/4 J18 G 1/2 J19 • Oil and grease free J85 • Materials - NACE MR0175 N78 - NACE MR0103 N77 Option code applies only if not standard Please select the necessary documentation: Tests, Option Certifications: code DIN EN 10204-3.2: TÜV-Nord Certification for set pressure M33 LESER CGA (Certificate H03 for Global Application) - Acceptance test certificate 3.1 acc. to DIN EN 10204 - Declaration of conformity as per pressure equipment directive PED 97/23/EC Material quality certificate: DIN EN 10204-3.1 Component Option code Body H01 Bonnet L30 Cap / lever cover L31 Disc L23 Screws N07 Nuts N08 2 0 1 2 . 1 2 Code 2. CE / VdTUEV 3. ASME Section VIII + CE / VdTUEV Medium .0 steam / gases / liquids (only valid for CE / VdTUEV)
- 14. 14 Article numbers Type 433 Plain lever H3 Closed bonnet Conventional design Type 431 Plain lever H3 Open bonnet Conventional design Type 433 Cap H2 Closed bonnet Balanced bellows design Type 433 Cap H2 Closed bonnet Conventional design Type 433 Packed lever H4 Closed bonnet Conventional design Type 431, 433 Type431,433 Article numbers O-ring disc Metal disc DNI 15 15 20 25 32 40 50 65 80 100 125 150 DNO 15 15 20 25 32 40 50 65 80 100 125 150 Actual orifice diameter d0 [mm] 12 12 18 18 18 23 29 37 46 60 74 92 Actual orifice area A0 [mm2 ] 113 113 254 254 254 416 661 1075 1662 2827 4301 6648 Body material: 0.6025 (cast iron) Bonnet H2 Art. No. 4331. 8502 3992 4012 4022 4032 4042 4052 4062 4072 4082 – – closed H3 Art. No. 4331. 8503 3993 4013 4023 4033 4043 4053 4063 4073 4083 – – H4 Art. No. 4331. 8504 3994 4014 4024 4034 4044 4054 4064 4074 4084 – – open H3 Art. No. 4311. 8505 3995 4015 4025 4035 4045 4055 4065 4075 4085 – – Body material: 0.7043 (Ductile Gr. 60-40-18) Bonnet H2 Art. No. 4335. 8532 8752 8762 8772 8782 8792 8802 8812 8822 8832 – – closed H3 Art. No. 4335. 8533 8753 8763 8773 8783 8793 8803 8813 8823 8833 – – H4 Art. No. 4335. 8534 8754 8764 8774 8784 8794 8804 8814 8824 8834 – – open H3 Art. No. 4315. 8535 8755 8765 8775 8785 8795 8805 8815 8825 8835 – – Body material: 1.0619 (WCB) Bonnet H2 Art. No. 4332. 8512 4122 4142 4152 4162 4172 4182 4192 4202 4212 4222 4232 closed H3 Art. No. 4332. 8513 4123 4143 4153 4163 4173 4183 4193 4203 4213 4223 4233 H4 Art. No. 4332. 8514 4124 4144 4154 4164 4174 4184 4194 4204 4214 4224 4234 open H3 Art. No. 4312. 8515 4125 4145 4155 4165 4175 4185 4195 4205 4215 4225 4235 Body material: 1.4408 (CF8M) Bonnet H2 Art. No. 4334. 8522 4252 4272 4282 4292 4302 4312 4322 4332 4342 – – closed H4 Art. No. 4334. 8524 4254 4274 4284 4294 4304 4314 4324 4334 4344 – –
- 15. 15 Type 431, 433 1) Standard flange class. For other flange drillings, refer to page 18. Conventional design Balanced bellows designSupport brackets D E B C A Type431,433 Dimensions and weights Metric units O-ring disc Metal disc DNI 15 15 20 25 32 40 50 65 80 100 125 150 DNO 15 15 20 25 32 40 50 65 80 100 125 150 Actual orifice diameter d0 [mm] 12 12 18 18 18 23 29 37 46 60 74 92 Actual orifice area A0 [mm2 ] 113 113 254 254 254 416 661 1075 1662 2827 4301 6648 Weight 5 5 6 6 8 9 12 15 20 33 48 65 [kg] with bellows 6.3 6.3 6.4 6.4 8.4 9.6 13 16 21.6 35.6 52.1 78.4 Centre to face Inlet a 90 90 95 100 105 115 125 145 155 175 200 225 [mm] Outlet b 90 90 95 100 105 115 125 145 155 175 200 225 Height (H4) Standard H max. 310 310 315 320 325 335 360 475 530 605 745 870 [mm] Bellows H max. 362 362 345 350 360 390 425 535 600 680 825 965 Support brackets A 277 [mm] B 160 (Drilled only on request, option code H42) C Ø 18 D 278 E 21 Body material: 0.6025 (cast iron) DIN flange1) Inlet PN 16 – – Outlet PN 16 – – Body material: 0.7043 (Ductile Gr. 60-40-18) DIN flange1) Inlet PN 40 – – Outlet PN 40 – – Body material: 1.0619 (WCB) DIN flange1) Inlet PN 40 Outlet PN 40 Body material: 1.4408 (CF8M) DIN flange1) Inlet PN 40 – – Outlet PN 40 – –
- 16. 16 Type 431, 433 Type431,433 Pressure temperature ratings Metric units O-ring disc Metal disc DNI 15 15 20 25 32 40 50 65 80 100 125 150 DNO 15 15 20 25 32 40 50 65 80 100 125 150 Actual orifice diameter d0 [mm] 12 12 18 18 18 23 29 37 46 60 74 92 Actual orifice area A0 [mm2 ] 113 113 254 254 254 416 661 1075 1662 2827 4301 6648 Body material: 0.6025 (cast iron) DIN flange Inlet PN 16 – – Outlet PN 16 – – Minimum set pressure p [barg] S/G/L 0.3 0.3 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 – – Min. set pressure1) p [barg] S/G/L 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 – –standard bellows Min. set pressure p [barg] S/G/L – – 2.0 2.0 2.0 1.8 1.9 1.8 1.8 1.2 – –low pressure bellows Maximum set pressure p [barg] S/G/L 16 16 16 16 16 16 16 16 16 16 – – Max. set pressure p [barg] S/G/L 16 16 16 16 16 16 16 16 16 16 – –with special spring Temperature2) min. [°C] -10 -10 – – acc. to DIN EN max. [°C] +150 +300 – – Body material: 0.7043 (Ductile Gr. 60-40-18) DIN flange Inlet PN 40 – – Outlet PN 40 – – Minimum set pressure p [barg] S/G/L 0.3 0.3 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 – – Min. set pressure1) p [barg] S/G/L 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 – –standard bellows Min. set pressure p [barg] S/G/L – – 2.0 2.0 2.0 1.8 1.9 1.8 1.8 1.2 – –low pressure bellows Maximum set pressure p [barg] S/G/L 40 40 40 40 40 40 40 35 35 30 – – Max. set pressure p [barg] S/G/L 40 40 40 40 40 40 40 40 35 30 – –with special spring Temperature2) min. [°C] -45 -60 – – acc. to DIN EN max. [°C] +150 +350 – – 1) Min. set pressure of standard bellows = max. set pressure of bellows for low set pressure. 2) The temperature is limited by the soft seal material (see page 48). The values given here are valid for EPDM. Between -10°C and the lowest specified application temperature, proceed acc. to AD 2000-Merkblatt W10.
- 17. 17 Type 431, 433 Type431,433 Metric units O-ring disc Metal disc DNI 15 15 20 25 32 40 50 65 80 100 125 150 DNO 15 15 20 25 32 40 50 65 80 100 125 150 Actual orifice diameter d0 [mm] 12 12 18 18 18 23 29 37 46 60 74 92 Actual orifice area A0 [mm2 ] 113 113 254 254 254 416 661 1075 1662 2827 4301 6648 Body material: 1.0619 (WCB) DIN flange Inlet PN 40 Outlet PN 40 Minimum set pressure p [barg] S/G/L 0.3 0.3 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 Min. set pressure1) p [barg] S/G/L 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0standard bellows Min. set pressure p [barg] S/G/L – – 2.0 2.0 2.0 1.8 1.9 1.8 1.8 1.2 1.2 on requestlow pressure bellows Maximum set pressure p [barg] S/G/L 40 40 40 40 40 40 40 35 35 30 32 16 Max. set pressure p [barg] S/G/L 40 40 40 40 40 40 40 40 35 30 32 16with special spring Temperature2) min. [°C] -45 -85 acc. to DIN EN max. [°C] +150 +450 Body material: 1.4408 (CF8M) DIN flange Inlet PN 40 – – Outlet PN 40 – – Minimum set pressure p [barg] S/G/L 0.3 0.3 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 – – Min. set pressure1) p [barg] S/G/L 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 – –standard bellows Min. set pressure p [barg] S/G/L – – 2.0 2.0 2.0 1.8 1.9 1.8 1.8 1.2 – –low pressure bellows Maximum set pressure p [barg] S/G/L 40 40 40 40 40 40 31.6 20.2 25 22 – – Max. set pressure p [barg] S/G/L 40 40 40 40 40 40 40 26 25 22 – –with special spring Temperature2) min. [°C] -45 -270 – – acc. to DIN EN max. [°C] +150 +400 – – 1) Min. set pressure of standard bellows = max. set pressure of bellows for low set pressure. 2) The temperature is limited by the soft seal material (see page 48). The values given here are valid for EPDM. Between -10°C and the lowest specified application temperature, proceed acc. to AD 2000-Merkblatt W10. Pressure temperature ratings
- 18. 18 Type 431, 433 Type431,433 Flange drillings Flange drillings O-ring disc Metal disc DNI 15 15 20 25 32 40 50 65 80 100 125 150 DNO 15 15 20 25 32 40 50 65 80 100 125 150 Valve size 1 /2" x 1 /2" 1 /2" x 1 /2" 3 /4" x 3 /4" 1" x 1" 11 /4"x11 /4"11 /2"x11 /2" 2" x 2" 21 /2" x 21 /2" 3" x 3" 4" x 4" 5" x 5" 6" x 6" Actual orifice diameter d0 [mm] 12 12 18 18 18 23 29 37 46 60 74 92 Actual orifice area A0 [mm2 ] 113 113 254 254 254 416 661 1075 1662 2827 4301 6648 Body material: 0.6025 (cast iron) Inlet DIN EN 1092 PN 10 * * * * * * * * * * * * PN 16 * * * * * * * * * * * * PN 25 – – – – – – – – – – – – PN 40 – – – – – – – – – – – – Outlet DIN EN 1092 PN 10 * * * * * * * * * * * * PN 16 * * * * * * * * * * * * Body material: 0.7043 (Ductile Gr. 60-40-18), 1.0619 (WCB), 1.4408 (CF8M) Inlet DIN EN 1092 PN 10 * * * * * * * H44 H44 H44 H44 H44 PN 16 * * * * * * * H45 H45 H45 H45 H45 PN 25 * * * * * * * * * * * * PN 40 * * * * * * * * * * * * ASME B16.5 CL150 H64 H64 H64 H64 H64 H64 H64 H64 H64 [H64] H64 H64 CL300 [H65] [H65] – H65 H65 – [H65] [H65] – – – – Outlet DIN EN 1092 PN 10 * * * * * * * H50 H50 H50 H50 H50 PN 16 * * * * * * * H51 H51 H51 H51 H51 PN 25 * * * * * * * * * * * * PN 40 * * * * * * * * * * * * ASME B16.5 CL150 H79 H79 H79 H79 H79 H79 H79 H79 H79 [H79] H79 H79 CL300 H80 H80 – H80 H80 – [H80] [H80] – – – – For an explanation of the characters and symbols, refer to page 6. Note: Flange drillings and facings always meet the requirements of the given flange standards. Flange thickness and outside diameter may deviate from the standard.
- 19. 19 Type 431, 433 Type431,433 Flange facings 1) LESER manufactures the groove at flanged valves by milling. If a customer demands a turned surface in the soil of the groove according to DIN EN 1092-1 an additional option code is necessary: “S01: soil of the groove drilled”. 2) Smooth Finish is not defined in the effective standards. For signs and symbols refer to page 6 Note: Flange drillings and facings meet always the requirements of mentioned flange standards. Flange thickness and outer diameter may vary from flange standard. Flange facings Information Standard Inlet Outlet Remark General Flange, undrilled – H38 H39 Linde-V-Nut, Form V48 Linde Standard 420-08 LDeS 3313.36 J07 J08 Groove: Rz = 16 Linde-V-Nut, Form V48A J05 J06 Groove: Rz = 4, e.g. for hydrogen Lens-shape seal form L (without lens-shape seal) DIN 2696 LDeS 3313.35 J11 J12 According to DIN EN 1092 Flange facings Inlet Outlet Remark DIN EN 1092 (also see LDeS 3313.40) Rz specification acc. to DIN EN 1092 in μmPN 10 – PN 40 PN 10 – PN 40 Raised face Form B1 * * Facing: Rz = 12.5 – 50 Form B2 L36 L38 Facing: Rz = 3.2 – 12.5 onlyforsteelflange Tongue, Form C1) H94 H92 Groove, Form D1) H93 H91 Male, Form E H96 H98 Female, Form F H97 H99 O-ring Male, Form G J01 J02 O-ring Female, Form H J03 J04 According to ASME B16.5 Body material Inlet Outlet Smooth Finish2) Serrated Finish RTJ-Groove Inlet Outlet Inlet Outlet Inlet Outlet Option code Option code ANSI Class Option code ANSI Class Option code 0.7043 all all L52 L53 * * – – – – 1.0619, 1.4408 all all L52 L53 * * 150 H62 150 H63
- 20. 20 Approvals Type 431, 433 Type431,433 Approvals O-ring disc Metal disc DNI 15 15 20 25 – 150 DNO 15 15 20 25 – 150 Actual orifice diameter d0 [mm] 12 12 18 18 – 92 Actual orifice area A0 [mm2 ] 113 113 254 254 – 6648 Europe Coefficient of discharge Kdr PED / DIN EN ISO 4126-1 12/2013 Approval-No. 072020111Z0008/0/06 S/G 0.59 0.62 0.29 0.38 L 0.47 0.48 0.19 0.25 Germany Coefficient of discharge w PED / AD 2000-Merkblatt A2 07/2012 Approval-No. TÜV SV 577 S/G 0.59 0.62 0.29 0.38 L 0.47 0.48 0.19 0.25 China Coefficient of discharge w AQSIQ Approval-No. For current Approval-No. see www.leser.com S/G 0.59 0.62 0.29 0.38 L 0.47 0.48 0.19 0.25 Eurasian Custom Union Coefficient of discharge w EAC Approval-No. For current Approval-No. see www.leser.com S/G 0.59 0.62 0.29 038 L 0.47 0.48 0.19 0.25 Classification societies Homepage Bureau Veritas BV www.bureauveritas.com The valid Approval-No. changes with each renewal of the approval. For a sample certificate including the valid certification number see www.leser.com ClassNK NIPPON Kaiji Kyokai NK www.classnk.or.jp DNV GL www.dnvgl.com Lloyd‘s Register EMEA LREMEA www.lr.org Registro Italiano Navale RINA www.rina.org
- 21. 21 Type 431, 433 Type431,433 Available options Heating jacket H29, H30: Coupling G 3/8, G 3/4 H31, H32: Flange DN15, DN25 O-ring disc J20: FFKM “C” J21: CR “K” J22: EPDM “D” J23: FKM “L” Disc with sealing plate J44: PTFE-FDA J48: PCTFE J49: SP Drain hole J18: G 1/4 J19: G 1/2 Open bonnet See Article numbers Balanced bellows J68: Open bonnet J78: Closed bonnet Conversion kit for balanced bellows bellows Type 433 Refrigeration technology H91: Outlet groove face D H93: Inlet groove face D Screwed cap H2 H2 O-ring damper H2 J65 Plain lever H3 H3 O-ring damper H4 J66 Packed lever H4 H4 Lift indicator J39: Adaptor H4 J93: Lift indicator Test gag J69: H4 J70: H2
- 22. 22 LESER Original Spare Parts Kits The LESER Spare Parts Kits contain all the spare parts recommended for the regular maintenance of a LESER safety valve. Type 431, 433 Type431,433 Article numbers DN 15 – 20 25 32 40 50 65 80 100 125 150 Art. No. 5012. 1201 1201 1201 1201 1212 1213 1204 1214 1215 1216 Contents Item Component Material Quantity 7.5 Securing ring (Disc) 1.4571 / 316Ti 1 8.4 Securing ring (Guide) 1.4571 / 316Ti 1 14 Split ring 1.4404 / 316L 2 40.3 Spacer 1.4571 / 316Ti 3 57 Pin 1.4310 / Stainless steel 1 59 Securing ring (Split ring) 1.4571 / 316Ti 1 60 Gasket Graphite / 1.4401 Graphite / 316 3 61 Ball 1.4401 / 316 1 1.9 O-ring (Lifting device H4) FKM 1
- 23. 23 Type 431, 433 Type431,433 Metric units AD 2000-Merkblatt A2 [kg/h] O-ring disc Metal disc DNI 15 15 20 25 32 40 50 65 80 100 125 150 DNO 15 15 20 25 32 40 50 65 80 100 125 150 Actual orifice diameter d0 [mm] 12 12 18 18 18 23 29 37 46 60 74 92 Actual orifice area A0 [mm2 ] 113 113 254 254 254 416 661 1075 1662 2827 4301 6648 LEOS/G*) [inch2 ] 0.106 0.111 0.117 0.154 0.154 0.251 0.399 0.650 1.004 1.708 2.598 4.016 Set pressure [bar] Capacity [kg/h] 0.2 34 34 55 88 142 220 375 570 880 0.5 52 55 30 63 63 102 163 265 410 697 1060 1638 1 74 78 67 101 101 165 263 428 661 1125 1711 2645 2 118 125 129 170 170 278 442 720 1113 1893 2880 4452 3 161 168 177 232 232 379 603 981 1517 2581 3926 6068 4 200 210 221 290 290 473 752 1224 1892 3218 4895 7567 5 251 265 347 347 566 900 1465 2265 3853 5861 9058 6 293 308 404 404 659 1048 1706 2636 4485 6823 10545 7 333 350 459 459 750 1192 1940 2999 5102 7761 11996 8 374 394 516 516 842 1339 2179 3368 5730 8717 13473 9 415 437 572 572 934 1485 2418 3737 6358 9671 14948 10 456 480 629 629 1026 1632 2656 4105 6984 10624 16421 12 538 566 741 741 1210 1924 3132 4842 8237 12530 19366 14 618 650 852 852 1391 2211 3599 5563 9464 14395 22250 16 699 736 964 964 1574 2503 4074 6297 10714 16296 25189 18 781 822 1077 1077 1758 2795 4550 7033 11965 18200 28131 20 863 908 1190 1190 1942 3088 5027 7770 13218 20107 22 942 991 1299 1299 2121 3372 5489 8484 14434 21956 24 1024 1078 1412 1412 2306 3665 5967 9222 15690 23866 26 1106 1164 1525 1525 2491 3959 6445 9962 16949 28 1189 1251 1639 1639 2676 4254 6925 10704 18211 30 1271 1338 1753 1753 2862 4550 7407 11449 19478 32 1354 1425 1867 1867 3049 4847 7890 12195 20748 34 36 38 40 Calculation of the capacity for saturated steam acc. to AD 2000-Merkblatt A2 with 10% overpressure. Capacities at 1 bar and lower are calculated at 0.1 bar overpressure. Capacities – steam
- 24. 24 Type 431, 433 Type431,433 Metric units AD 2000-Merkblatt A2 [mn 3 /h] O-ring disc Metal disc DNI 15 15 20 25 32 40 50 65 80 100 125 150 DNO 15 15 20 25 32 40 50 65 80 100 125 150 Actual orifice diameter d0 [mm] 12 12 18 18 18 23 29 37 46 60 74 92 Actual orifice area A0 [mm2 ] 113 113 254 254 254 416 661 1075 1662 2827 4301 6648 LEOS/G*) [inch2 ] 0.106 0.111 0.117 0.154 0.154 0.251 0.399 0.650 1.004 1.708 2.598 4.016 Set pressure [bar] Capacity [mn 3 /h] 0.2 39 39 63 101 165 255 431 660 1019 0.5 64 67 35 74 74 120 191 311 481 819 1245 1925 1 93 93 80 121 121 197 313 510 788 1341 2039 3152 2 151 151 156 206 206 336 534 870 1344 2287 3478 5377 3 206 206 217 284 284 463 737 1199 1854 3153 4797 7414 4 246 258 272 356 356 582 925 1505 2327 3958 6021 9306 5 296 311 327 429 429 700 1113 1811 2800 4763 7245 11198 6 346 363 382 501 501 818 1301 2117 3273 5568 8469 13091 7 396 416 438 574 574 936 1489 2423 3746 6373 9694 14983 8 446 468 493 646 646 1055 1677 2729 4219 7177 10918 16875 9 496 521 548 718 718 1173 1865 3035 4692 7982 12142 18767 10 546 573 604 791 791 1291 2053 3342 5165 8787 13366 20659 12 646 679 714 936 936 1528 2429 3954 6111 10397 15815 24444 14 746 784 825 1081 1081 1764 2805 4566 7057 12006 18263 28228 16 846 889 935 1225 1225 2001 3181 5178 8003 13616 20711 32013 18 946 994 1046 1370 1370 2237 3557 5790 8949 15226 23160 20 1046 1099 1156 1515 1515 2474 3933 6402 9895 16835 25608 22 1146 1204 1267 1660 1660 2710 4309 7014 10842 18445 28057 24 1245 1309 1377 1805 1805 2947 4685 7626 11788 20055 30505 26 1345 1414 1488 1950 1950 3183 5061 8238 12734 21664 32954 28 1445 1519 1599 2095 2095 3420 5437 8851 13680 23274 35402 30 1545 1624 1709 2240 2240 3656 5813 9463 14626 24883 37850 32 1645 1729 1820 2384 2384 3893 6189 10075 15572 40299 34 1745 1834 1930 2529 2529 4130 6565 10687 16518 36 1845 1939 2041 2674 2674 4366 6941 11299 38 1945 2044 2151 2819 2819 4603 7317 11911 40 2045 2149 2262 2964 2964 4839 7693 12523 Calculation of the capacity for air acc. to AD 2000-Merkblatt A2 with 10% overpressure. Capacities at 1 bar and lower are calculated at 0.1 bar overpressure. Capacities – air
- 25. 25 Type 431, 433 Type431,433 Metric units AD 2000-Merkblatt A2 [103 kg/h] O-ring disc Metal disc DNI 15 15 20 25 32 40 50 65 80 100 125 150 DNO 15 15 20 25 32 40 50 65 80 100 125 150 Actual orifice diameter d0 [mm] 12 12 18 18 18 23 29 37 46 60 74 92 Actual orifice area A0 [mm2 ] 113 113 254 254 254 416 661 1075 1662 2827 4301 6648 LEOL*) [inch2 ] 0.127 0.129 0.115 0.152 0.152 0.248 0.394 0.641 0.991 1.686 2.564 3.963 Set pressure [bar] Capacity [103 kg/h] 0.2 1.77 1.77 2.89 4.60 7.50 11.6 19.7 30.0 46.3 0.5 2.09 2.14 1.90 2.51 2.51 4.09 6.51 10.6 16.4 27.8 42.4 65.5 1 2.84 2.90 2.58 3.39 3.39 5.54 8.81 14.3 22.2 37.7 57.4 88.7 2 4.01 4.10 3.65 4.80 4.80 7.84 12.5 20.3 31.3 53.3 81.1 125 3 4.91 5.02 4.47 5.88 5.88 9.60 15.3 24.8 38.4 65.3 99.3 154 4 5.67 5.79 5.16 6.79 6.79 11.1 17.6 28.7 44.3 75.4 115 177 5 6.34 6.48 5.77 7.59 7.59 12.4 19.7 32.1 49.6 84.3 128 198 6 6.95 7.09 6.32 8.31 8.31 13.6 21.6 35.1 54.3 92.4 140 217 7 7.50 7.66 6.82 8.98 8.98 14.7 23.3 37.9 58.6 99.8 152 235 8 8.02 8.19 7.30 9.60 9.60 15.7 24.9 40.6 62.7 107 162 251 9 8.51 8.69 7.74 10.2 10.2 16.6 26.4 43.0 66.5 113 172 266 10 8.97 9.16 8.16 10.7 10.7 17.5 27.9 45.3 70.1 119 181 280 12 9.82 10.0 8.93 11.8 11.8 19.2 30.5 49.7 76.8 131 199 307 14 10.6 10.8 9.65 12.7 12.7 20.7 33.0 53.7 82.9 141 215 332 16 11.3 11.6 10.3 13.6 13.6 22.2 35.2 57.4 88.7 151 229 355 18 12.0 12.3 10.9 14.4 14.4 23.5 37.4 60.8 94.0 160 243 20 12.7 13.0 11.5 15.2 15.2 24.8 39.4 64.1 99.1 169 257 22 13.3 13.6 12.1 15.9 15.9 26.0 41.3 67.3 104 177 269 24 13.9 14.2 12.6 16.6 16.6 27.1 43.2 70.2 109 185 281 26 14.5 14.8 13.2 17.3 17.3 28.3 44.9 73.1 113 192 292 28 15.0 15.3 13.6 18.0 18.0 29.3 46.6 75.9 117 200 304 30 15.5 15.9 14.1 18.6 18.6 30.3 48.2 78.5 121 207 314 32 16.0 16.4 14.6 19.2 19.2 31.3 49.8 81.1 125 324 34 16.5 16.9 15.0 19.8 19.8 32.3 51.4 83.6 129 36 17.0 17.4 15.5 20.4 20.4 33.2 52.9 86.0 38 17.5 17.9 15.9 20.9 20.9 34.2 54.3 88.4 40 17.9 18.3 16.3 21.5 21.5 35.0 55.7 90.7 Calculation of the capacity for water acc. to AD 2000-Merkblatt A2 with 10% overpressure at 20 °C. Capacities at 1 bar and lower are calculated at 0.1 bar overpressure. Capacities – water
- 26. 26 Type 431, 433 Type431,433 Determination of coefficient of discharge in case of lift restriction or back pressure h = Lift [mm] d0 = Flow diameter [mm] of selected safety valve see “Article numbers” table h/d0 = Ratio of lift / flow diameter pa0 = Back pressure [bara] p0 = Set pressure [bara] pa0/p0 = Ratio of back pressure / set pressure Kdr = Coefficient of discharge acc. to DIN EN ISO 4126-1 w = Coefficient of discharge acc. to AD 2000-Merkblatt A2 Kb = Back pressure correction factor acc. to API 520 Section 3.3 0.8 0.5 0.3 0.4 0.6 0.7 0.1 0 0.2 Kdr = αw = f (pa0/p0) DN15 Metal disc DN15 O-ring-disc DN25 – 150 DN20 Ratio of back pressure / set pressure pa0 / p0 CoefficientofdischargeKdr/αw 0.3000.200 0.400 0.500 0.600 0.700 0.833 0.800 0.900 DN15, O-ring-disc, S/G 0.30.1 0.110 0.208 0.20 0.8 0.5 0.3 0.4 0.6 0.7 0.1 0 0.2 Kdr = αw = f (h/d0) DN20, S/G DN25 – DN150, S/G Ratio of lift / flow diameter h / d0 CoefficientofdischargeKdr/αw DN15, Metal disc, S/G Diagram for evaluation of ratio of lift / flow diameter (h/d0) in reference to the coefficient of discharge (Kdr/ w) Diagram for evaluation of coefficient of discharge (Kdr/ w) or Kb in reference to the ratio of back pressure / set pressure (pa0/p0) Only valid for “steam/gases” 0.30.1 0.20 0.8 0.5 0.3 0.4 0.6 0.7 0.1 0 0.2 Kdr = αw = f (h/d0) DN15, O-ring-disc, L DN15, Metal disc, L DN25 – DN150, L DN20, L 0.110 0.208 Ratio of lift / flow diameter h / d0 CoefficientofdischargeKdr/αw Only valid for “liquids”
- 27. 27 Type 431, 433 PN 160 Type431,433PN160 Flanged Safety Relief Valves Contents Page Materials • Conventional design 28 • Balanced bellows design 30 Article numbers 32 Dimensions and weights 33 Pressure temperature ratings 34 Flange drillings and flange facings 35 Approvals 36 Available options 37 Spare parts 38 Capacities Steam, Air, Water 39 Determination of coefficient of discharge Kdr /w 40 Type 431 PN 160 Plain lever H3 Open bonnet Conventional design Type 433 PN 160 Cap H2 Closed bonnet Conventional design
- 28. 28 Conventional design Type 431, 433 PN 160 Type431,433PN160 40 Cap H2 18 Adjusting screw with bushing 19 Lock nut 16 Upper spring plate 9 Bonnet 12 Spindle 54 Spring 17 Lower spring plate 55 Stud 56 Nut 14 Split ring 60 Gasket 8 Guide 57 Pin 61 Ball 7 Disc 5 Seat 1 Body 6 Seat screw
- 29. 29 Type 431, 433 PN 160 Type431,433PN160 Conventional design Note: – LESER reserves the right to make changes. – If several materials are specified LESER defines the material. – LESER may use higher quality materials without giving prior notice. – Each component can be constructed of another material according to the customer's specification. – All components exposed to pressure are highlighted in bold. The material will be specified according to DIN and ASTM here. Materials O-ring disc Metal disc O-ring disc Metal disc Item Component Type 4312 / 4332 Type 4312 / 4332 Type 4334 Type 4334 1 Body 1.0619 1.0619 1.4408 1.4408 SA 216 WCB SA 216 WCB SA 351 CF8M SA 351 CF8M 5 Seat 1.4404 1.4404 1.4404 1.4404 316L 316L 316L 316L 6 Seat screw 1.4404 1.4404 1.4404 1.4404 316L 316L 316L 316L 7 Disc 1.4404 1.4122 1.4404 1.4404 316L Hardened stainless steel 316L 316L 8 Guide 1.4104 tenifer 1.4104, 1.0501, 1.0570 1.4404 1.4404 Chrome steel tenifer Chrome or stainless steel 316L 316L 9 Bonnet 0.7040 0.7040 1.4408 1.4408 Ductile Gr. 60-40-18 Ductile Gr. 60-40-18 SA 351 CF8M SA 351 CF8M 12 Spindle 1.4021 1.4021 1.4404 1.4404 420 420 316L 316L 14 Split ring 1.4104 1.4104 1.4404 1.4404 Chrome steel Chrome steel 316L 316L 16/17 Spring plate 1.0718 1.0718 1.4404 1.4404 Steel Steel 316L 316L 18 Adjusting screw with bushing 1.4104 PTFE 1.4104 PTFE 1.4404 PTFE 1.4404 PTFE Chrome steel PTFE Chrome steel PTFE 316L PTFE 316L PTFE 19 Lock nut 1.4104 1.4104 1.4404 1.4404 Chrome steel Chrome steel 316L 316L 40 Cap H2 1.0460 1.0460 1.4404 1.4404 SA 105 SA 105 316L 316L 54 Spring, standard 1.1200, 1.8159, 1.7102 1.1200, 1.8159, 1.7102 1.4310 1.4310 Steel Steel Stainless steel Stainless steel Spring, optional 1.4310 1.4310 – – Stainless steel Stainless steel – – 55 Stud 1.1181 1.1181 1.4401 1.4401 Steel Steel B8M B8M 56 Nut 1.0501 1.0501 1.4401 1.4401 2H 2H 8M 8M 57 Pin 1.4310 1.4310 1.4310 1.4310 Stainless steel Stainless steel Stainless steel Stainless steel 60 Gasket Graphite / 1.4401 Graphite / 1.4401 Graphite / 1.4401 Graphite / 1.4401 Graphite / 316 Graphite / 316 Graphite / 316 Graphite / 316 61 Ball 1.3541 1.3541 1.4401 1.4401 Hardened stainless steel Hardened stainless steel 316 316
- 30. 30 Balanced bellows design Type 431, 433 PN 160 Type431,433PN160 40 Cap H2 18 Adjusting screw with bushing 19 Lock nut 16 Upper spring plate 9 Bonnet 12 Spindle 54 Spring 17 Lower spring plate 55 Stud 56 Nut 14 Split ring 60 Gasket 8 Guide 11 Bonnet spacer 15 Balanced bellows 60 Gasket 57 Pin 1 Body 61 Ball 6 Seat screw 5 Seat 7 Disc
- 31. 31 Balanced bellows design Type 431, 433 PN 160 Type431,433PN160 Note: – LESER reserves the right to make changes. – If several materials are specified LESER defines the material. – LESER may use higher quality materials without giving prior notice. – Each component can be constructed of another material according to the customer’s specification. – All components exposed to pressure are highlighted in bold. The material will be specified according to DIN and ASTM here. Materials O-ring disc Metal disc O-ring disc Metal disc Item Component Type 4312 / 4332 Type 4312 / 4332 Type 4334 Type 4334 1 Body 1.0619 1.0619 1.4408 1.4408 SA 216 WCB SA 216 WCB SA 351 CF8M SA 351 CF8M 5 Seat 1.4404 1.4404 1.4404 1.4404 316L 316L 316L 316L 6 Seat screw 1.4404 1.4404 1.4404 1.4404 316L 316L 316L 316L 7 Disc 1.4404 1.4122 1.4404 1.4404 316L Hardened stainless steel 316L 316L 8 Guide Upper connection of balanced bellows 1.4404 1.4404 1.4404 1.4404 316L 316L 316L 316L 9 Bonnet 0.7040 0.7040 1.4408 1.4408 Ductile Gr. 60-40-18 Ductile Gr. 60-40-18 SA 351 CF8M SA 351 CF8M 11 Bonnet spacer 1.4404 1.4404 1.4404 1.4404 316L 316L 316L 316L 12 Spindle 1.4404 1.4404 1.4404 1.4404 316L 316L 316L 316L 14 Split ring 1.4104 1.4104 1.4404 1.4404 Chrome steel Chrome steel 316L 316L 15 Balanced bellows 1.4571 1.4571 1.4571 1.4571 316Ti 316Ti 316Ti 316Ti 16/17 Spring plate 1.0718 1.0718 1.4404 1.4404 Steel Steel 316L 316L 18 Adjusting screw with bushing 1.4104 PTFE 1.4104 PTFE 1.4404 PTFE 1.4404 PTFE Chrome steel PTFE Chrome steel PTFE 316L PTFE 316L PTFE 19 Lock nut 1.4104 1.4104 1.4404 1.4404 Chrome steel Chrome steel 316L 316L 40 Cap H2 1.0460 1.0460 1.4404 1.4404 SA 105 SA 105 316L 316L 54 Spring, standard 1.1200, 1.8159, 1.7102 1.1200, 1.8159, 1.7102 1.4310 1.4310 Steel Steel Stainless steel Stainless steel Spring, optional 1.4310 1.4310 – – Stainless steel Stainless steel – – 55 Stud 1.4401 1.4401 1.4401 1.4401 8M 8M B8M B8M 56 Hex nut 1.4401 1.4401 1.4401 1.4401 8M 8M B8M B8M 57 Roll pin 1.4310 1.4310 1.4310 1.4310 Stainless steel Stainless steel Stainless steel Stainless steel 60 Gasket Graphite / 1.4401 Graphite / 1.4401 Graphite / 1.4401 Graphite / 1.4401 Graphite / 316 Graphite / 316 Graphite / 316 Graphite / 316 61 Ball 1.3541 1.3541 1.4401 1.4401 Hardened stainless steel Hardened stainless steel 316 316
- 32. 32 Type 431, 433 PN 160 Type431,433PN160 Article numbers O-ring disc Metal disc DNI 15 15 DNO 25 25 Actual orifice diameter d0 [mm] 12 12 Actual orifice area A0 [mm2 ] 113 113 Body material: 1.0619 (WCB) Bonnet H2 Art. No. 4332. 8572 8552 closed H3 Art. No. 4332. 8573 8553 H4 Art. No. 4332. 8574 8554 open H3 Art. No. 4312. 8575 8555 Body material: 1.4408 (CF8M) Bonnet H2 Art. No. 4334. 8582 8562 closed H4 Art. No. 4334. 8584 8564 Article numbers Type 433 PN 160 Plain lever H3 Closed bonnet Conventional design Type 431 PN 160 Plain lever H3 Open bonnet Conventional design Type 433 PN 160 Cap H2 Closed bonnet Balanced bellows design Type 433 PN 160 Cap H2 Closed bonnet Conventional design Type 433 PN 160 Packed lever H4 Closed bonnet Conventional design
- 33. 33 Type 431, 433 PN 160 Conventional design Balanced bellows design Type431,433PN160 Dimensions and weights Metric units DNI 15 DNO 25 Actual orifice diameter d0 [mm] 12 Actual orifice area A0 [mm2 ] 113 Weight 7 [kg] with bellows 8.4 Centre to face Inlet a 90 [mm] Outlet b 90 Height (H4) Standard H max. 307 [mm] Bellows H max. 359 Body material: 1.0619 (WCB) DIN flange1) Inlet PN 160 Outlet PN 40 Body material: 1.4408 (CF8M) DIN flange1) Inlet PN 160 Outlet PN 40 1) Standard flange class. For other flange drillings, see page 35.
- 34. 34 Type 431, 433 PN 160 Type431,433PN160 Pressure temperature ratings Metric units O-ring disc Metal disc DNI 15 15 DNO 25 25 Actual orifice diameter d0 [mm] 12 12 Actual orifice area A0 [mm2 ] 113 113 Body material: 1.0619 (WCB) DIN flange Inlet PN 160 Outlet PN 40 Minimum set pressure p [barg] S/G/L 0.3 0.3 Min. set pressure1) p [barg] S/G/L 3 3standard bellows Maximum set pressure p [barg] S/G/L “K” 142 144“D” “C” 85 “L” Max. set pressure p [barg] S/G/L “K” 160 160with special spring “D” “C” 85 “L” Temperature2) min. [°C] -45 -60 acc. to DIN EN max. [°C] +150 +450 Body material: 1.4408 (CF8M) DIN flange Inlet PN 160 Outlet PN 40 Minimum set pressure p [barg] S/G/L 0.3 0.3 Min. set pressure1) p [barg] S/G/L 3 3standard bellows Max. set pressure p [barg] S/G/L 85 85 Max. set pressure p [barg] S/G/L “K” 150 160with special spring “D” “C” 85 “L” Temperature2) min. [°C] -45 -270 acc. to DIN EN max. [°C] +150 +400 1) Min. set pressure of standard bellows = max. set pressure of bellows for low set pressure. 2) The temperature is limited by the soft seal material (see page 48). The values given here are valid for EPDM. Between -10°C and the lowest specified application temperature, proceed as per AD 2000-Merkblatt W10.
- 35. 35 Type 431, 433 PN 160 Type431,433PN160 Flange drillings DNI 15 DNO 25 Valve size 1/2" x 1" Actual orifice diameter d0 [mm] 12 Actual orifice area A0 [mm2 ] 113 Body material: 1.0619 (WCB), 1.4408 (CF8M) Inlet DIN EN 1092 PN 16 H47 PN 40 H47 PN 63 * PN 160 * ASME B 16.5 CL300 H65 CL600 H67 Outlet DIN EN 1092 PN 16 * PN 40 * ASME B16.51) CL150 H79 CL300 H80 Flange drillings and facings 1) LESER manufactures the groove at flanged valves by milling. If a customer demands a turned surface in the soil of the groove according to DIN EN 1092-1 an additional option code is necessary: “S01: soil of the groove drilled”. 2) Smooth Finish is not defined in the effective standards. For signs and symbols refer to page 6. Note: Flange drillings and facings meet always the requirements of mentioned flange standards. Flange thickness and outer diameter may vary from flange standard. Flange facings Information Standard Inlet Outlet Remark General Flange, undrilled – H38 H39 Linde-V-Nut, Form V48 Linde Standard 420-08 LDeS 3313.36 J07 J08 Groove: Rz = 16 Linde-V-Nut, Form V48A J05 J06 Groove: Rz = 4, e.g. for hydrogen Lens-shape seal form L (without lens-shape seal) DIN 2696 LDeS 3313.35 J11 J12 According to DIN EN 1092 Flange facings (also see LDeS 3313.40) Inlet Outlet Remark Rz specification acc. to DIN EN 1092 in μmPN 63 – PN 160 PN 40 Raised face Form B1 – * Facing: Rz = 12.5 – 50 Form B2 * L38 Facing: Rz = 3.2 – 12.5 onlyforsteelflange Tongue, Form C1) H94 H92 Groove, Form D1) H93 H91 Male, Form E H96 H98 Female, Form F H97 H99 O-ring Male, Form G J01 J02 O-ring Female, Form H J03 J04 According to ASME B16.5 Body material Inlet Outlet Smooth Finish2) Serrated Finish RTJ-Groove Inlet Outlet Inlet Outlet Inlet Outlet Option code Option code ANSI Class Option code ANSI Class Option code 1.0619, 1.4408 all all L52 L53 * * 150 H62 150 H63
- 36. 36 Type 431, 433 PN 160 Type431,433PN160 Approvals Approvals O-ring disc Metal disc DNI 15 15 DNO 25 25 Actual orifice diameter d0 [mm] 12 12 Actual orifice area A0 [mm2 ] 113 113 Europe Coefficient of discharge Kdr PED / DIN EN ISO 4126-1 12/2013 Approval-No. 072020111Z0008/0/06 S/G 0.59 0.62 L 0.47 0.48 Germany Coefficient of discharge w PED / AD 2000-Merkblatt A2 07/2012 Approval-No. TÜV SV 577 S/G 0.59 0.62 L 0.47 0.48 China Coefficient of discharge w AQSIQ Approval-No. For current Approval-No. see www.leser.com S/G 0.59 0.62 L 0.47 0.48 Eurasian Custom Union Coefficient of discharge w EAC Approval-No. For current Approval-No. see www.leser.com S/G 0.59 0.62 L 0.47 0.48 Classification societies Homepage Bureau Veritas BV www.bureauveritas.com The valid Approval-No. changes with each renewal of the approval. For a sample certificate including the valid certification number see www.leser.com ClassNK NIPPON Kaiji Kyokai NK www.classnk.or.jp DNV GL www.dnvgl.com Lloyd‘s Register EMEA LREMEA www.lr.org Registro Italiano Navale RINA www.rina.org
- 37. 37 Type 431, 433 PN 160 Type431,433PN160 Available options Heating jacket H29, H30: Coupling G 3/8, G 3/4 H31, H32: Flange DN15, DN25 O-ring disc J20: FFKM “C” J21: CR “K” J22: EPDM “D” J23: FKM “L” Drain hole J18: G 1/4 J19: G 1/2 Open bonnet See Article numbers Balanced bellows J68: Open bonnet J78: Closed bonnet Conversion kit for balanced bellows Screwed cap H2 H2 O-ring damper H2 J65 Plain lever H3 H3 O-ring damper H4 J66 Packed lever H4 H4 Lift indicator J39: Adaptor H4 J93: Lift indicator Test gag J69: H4 J70: H2
- 38. 38 Type 431, 433 PN 160 Type431,433PN160 Spare parts Spare parts O-ring disc Metal disc DNI 15 15 DNO 25 25 Actual orifice diameter d0 [mm] 12 12 Actual orifice area A0 [mm2 ] 113 113 Disc (item 7): Metal seat Material-No. / Art. No. Disc 1.4122 – 230.9339.9000 Detachable lifting aid 1.4404 – 230.9349.9000 Disc (item 7): Soft seal Material-No. / Art. No. Disc CR “K” 230.2949.9053 – EPDM “D” 230.2949.9042 – FKM “L” 230.2949.9073 – FFKM “C” 230.2949.9091 – O-ring (item 7.4): Soft seal Material-No. / Art. No. O-ring CR “K” 502.0107.2653 – EPDM “D” 502.0107.2642 – FKM “L” 502.0107.2673 – FFKM “C” 502.0107.2691 – Bellows (item 15): 1.4571 Material-No. / Art. No. Standard bellows 400.6349.0000 400.6349.0000 Conversion kit, standard1) Please specify application conditions Low pressure bellows – – Conversion kit low pressure1) – – Gasket – body / bonnet (item 60) Material-No. / Art. No. Gasket Graphite + 1.4401 500.0407.0000 500.0407.0000 Option code L68 Gylon (PTFE compliance) 500.0405.0000 500.0405.0000 Ball (item 61) Material-No. / Art. No. Ball Ball Ø [mm] 6 6 1.4404 510.0104.0000 510.0104.0000 Split ring (item 14) Material-No. / Art. No. Split ring Spindle Ø [mm] 12 12 1.4404 251.0149.0000 251.0149.0000 Pin (item 57) Material-No. / Art. No. Pin 1.4310 480.0505.0000 480.0505.0000 O-ring damper Material-No. / Art. No. Conversion kit H2 5021.1060 5021.1060 Conversion kit H4 5021.1064 5021.1064 Item Components No. 8 Guide; upper connection of balanced bellows 1 11 Bonnet spacer 1 12 Spindle 1 15 Bellows 1 55 Stud 4 60 Gasket 2 Instruction guide WI 3037.05 1 Refer to page page 30.
- 39. 39 Type 431, 433 PN 160 Type431,433PN160 Capacities Metric units AD 2000-Merkblatt A2 O-ring disc Metal disc O-ring disc Metal disc O-ring disc Metal disc DN 15 15 15 15 15 15 DNO 25 25 25 25 25 25 Actual orifice diameter d0 [mm] 12 12 12 12 12 12 Actual orifice area A0 [mm2 ] 113 113 113 113 113 113 LEOS/G/L*) [inch2 ] 0.106 0.111 0.106 0.111 0.127 0.129 Set pressure Capacities Capacities Capacities Steam saturated [kg/h] Air 0°C and 1013 mbar [mn 3 /h] Water 20°C [103 kg/h] [bar] 0.2 0.5 52 55 64 67 2.09 2.14 1 74 78 93 93 2.84 2.90 2 118 125 151 151 4.01 4.10 3 161 168 206 206 4.91 5.02 4 200 210 246 258 5.67 5.79 5 251 296 311 6.34 6.48 6 293 346 363 6.95 7.09 7 333 396 416 7.50 7.66 8 374 446 468 8.02 8.19 9 415 496 521 8.51 8.69 10 456 546 573 8.97 9.16 12 538 646 679 9.82 10.0 14 618 746 784 10.6 10.8 16 699 846 889 11.3 11.6 18 781 946 994 12.0 12.3 20 863 1046 1099 12.7 13.0 22 942 1146 1204 13.3 13.6 24 1024 1245 1309 13.9 14.2 26 1106 1345 1414 14.5 14.8 28 1189 1445 1519 15.0 15.3 30 1271 1545 1624 15.5 15.9 32 1354 1645 1729 16.0 16.4 34 1433 1745 1834 16.5 16.9 36 1517 1845 1939 17.0 17.4 38 1600 1945 2044 17.5 17.9 40 1684 2045 2149 17.9 18.3 50 2109 2545 2674 20.1 20.5 60 2537 3045 3200 22.0 22.4 70 2981 3545 3725 23.7 24.2 80 3430 4045 4250 25.4 25.9 90 3901 4544 4775 26.9 27.5 100 5044 5301 28.4 29.0 120 6044 6351 31.1 31.7 140 7044 7402 33.6 34.3 160 8043 8452 35.9 36.6 Calculation of the capacity for steam, gases, and liquids acc. to AD 2000-Merkblatt A2 with 10% overpressure. Capacities at 1 bar and lower are calculated at 0.1 bar overpressure.
- 40. 40 Type 431, 433 PN 160 Type431,433PN160 Determination of coefficient of discharge in case of lift restriction or back pressure 0.8 0.5 0.3 0.4 0.6 0.7 0.1 0 0.2 Ratio of back pressure / set pressure pa0 / p0 CoefficientofdischargeKdr/αw DN15 Metal disc DN15 O-ring-disc 0.3000.200 0.400 0.500 0.600 0.700 0.800 0.900 Kdr = αw = f (pa0/p0) 0.717 0.772 DN15, O-ring-disc, S/G 0.30.1 0.20 0.8 0.5 0.3 0.4 0.6 0.7 0.1 0 0.2 Kdr = αw = f (h/d0) Ratio of lift / flow diameter h / d0 CoefficientofdischargeKdr/αw DN15, Metal disc, S/G Diagram for evaluation of ratio of lift / flow diameter (h/d0) in reference to the coefficient of discharge Kdr/ w) Diagram for evaluation of coefficient of discharge (Kdr/ w) or Kb in reference to the ratio of back pressure / set pressure (pa0/p0) Only valid for “steam/gases” 0.30.1 0.20 0.8 0.5 0.3 0.4 0.6 0.7 0.1 0 0.2 Kdr = αw = f (h/d0) Ratio of lift / flow diameter h / d0 CoefficientofdischargeKdr/αw DN15, Metal disc, L DN15, O-ring-disc, L Only valid for “liquids” h = Lift [mm] d0 = Flow diameter [mm] of selected safety valve see “Article numbers” table h/d0 = Ratio of lift / flow diameter pa0 = Back pressure [bara] p0 = Set pressure [bara] pa0/p0 = Ratio of back pressure / set pressure Kdr = Coefficient of discharge acc. to DIN EN ISO 4126-1 w = Coefficient of discharge acc. to AD 2000-Merkblatt A2 Kb = Back pressure correction factor acc. to API 520 Section 3.3
- 41. 41 Accessories and Options Contents Page Caps and levers 42 Metal seat 44 Disc with soft seal 46 Soft seal 48 NACE-Compliant Safety Valves 49 Balanced bellows 50 Heating jacket 52 O-ring damper 54 Elastomer bellows 56 Lift indicator 57 Lift stoppers 58 AccessoriesandOptions
- 42. 42 Accessories and Options AccessoriesandOptions Cap H2 2 23 24 Packed lever H4 1 12 1.5 13 3a 1.6 14 25 23 1.8 1.7 24 1.10 1.11 1.9 1.4 23 4 Plain lever H3 12 Test gag Cap H2: J70 Packed lever H4: J69 14 13 1 BLOCKED Remove screw after testing 93 93.5 6 3b 22 24 10 Test gag The test gag prevents the spindle from lifting and keeps the safety valve tight while the system pressure exceeds the set pressure. The test gag is used to: – perform the pressure test in a system without disassembling the safety valve – be able to make an adjustment to each individual valve in systems with multiple safety valves The test gag must be removed after testing, otherwise the safety valve will not protect the system against impermissible overpressure. Caps and levers – subassembly item 40 25
- 43. 43 Accessories and Options AccessoriesandOptions Materials Steel Stainless steel Item. Component Cap H2 Plain lever H3 Packed lever H4 Cap H2 Packed lever H4 1 Lever cover – 0.7040 0.7040 – 1.4408 – Gr. 60-40-18 Gr. 60-40-18 – CF8M 2 Cap 1.0460 – – 1.4404 – SA 105 – – 316L – 3a Spacer – – 1.4571 – 1.4571 – – 316Ti – 316Ti 3b Hex screw – 1.4401 – – – – B8M – – – 4 / 1.4 Shaft / bolt – 1.4021 1.0718 – 1.4404 – 420 Steel – 316L 1.5 Lifting fork – – 1.0531 – 1.4571 – – Steel – 316Ti 6 / 1.6 Lever – 0.7040 1.0036 – 1.4301 – Gr. 60-40-18 Steel – 304 1.7 Washer – – 1.4401 – 1.4301 – – 316 – 304 1.8 Nut – – A2/Poly – 1.4401 – – 2H – 8M 1.9 O-Ring – – FKM – – – – FKM – – 1.9 Packing ring precast – – – – Graphite – – – – Graphite 10/1.10 Retaining clip – Carbon steel Carbon steel – – – Carbon steel Carbon steel – – 1.10 Nut – – – – 1.4104 – – – – Chrome steel 1.10 Packing gland – – – – 1.4404 – – – – 316L 1.11 Support ring – – Carbon steel – – – – Carbon steel – – 12 Spindle cap – 1.0718 1.0718 – 1.4404 – Carbon steel Carbon steel – 316L 13 Pin – Steel Steel – 1.4401 – Steel Steel – 8M 14 Securing ring – 1.4571 1.4571 – 1.4571 – 316Ti 316Ti – 316Ti 22 Plug – Plastic – – – – Plastic – – – 23 Seal Plastic Plastic Plastic Plastic Plastic Plastic Plastic Plastic Plastic Plastic 24 Seal wire 1.4541 1.4541 1.4541 1.4541 1.4541 321 321 321 321 321 25 Sealing nose 1.4435 – – 1.4435 1.4435 316L – – 316L 316L 93 Test gag 1.4401 – 1.4401 1.4401 1.4401 B8M – B8M B8M B8M 93.5 Washer Fiber – Fiber Fiber Fiber Fiber – Fiber Fiber Fiber Note: – LESER reserves the right to make changes – LESER may use higher quality materials without giving prior information – Each component can be constructed of another material according to the customer's specification. Caps and levers – subassembly item 40
- 44. 44 LESER safety valves are supplied with Nanotightness as a stan- dard and therefore exceed requirements for functional tightness of the API 527 by 50%. The LESER Nanotightness is produced by multistage lapping, grinding and polishing processes and ensures flatness and roughness of the sealing surfaces like in the nanometer range. The detachable lifting aid is standard with safety valves of Type 431 / 433 and Type 431 / 433 PN 160. The benefit of the detachable lifting aid is the easy re-lapping of the disc sealing surface on one disc. This makes it possible to have fast maintenance of the safety valve on site. Type 431 / 433 Type 431 / 433 PN 160 1 2 1 3 2 Stellited sealing surface The sealing surfaces of stainless steel discs and seats / nozzles can be stellited by weld cladding. Stellite is a cobalt- chrome non-ferrous alloy with increased hardness, corrosion resistance, and abrasion resistance even at high temperatures. LESER recommends stellited sealing surfaces for Modulate Action safety valves (seat / nozzle and disc (1.4404 / 316L)) in the following applications: – for high-pressure applications with highly stressed sealing surfaces – for high-temperature applications in order to prevent permanent deformation of the sealing surface as a consequence of the material properties of the seat and disc – use with abrasive media in order to increase the abrasion resistance of the sealing surface Type 431 / 433 PN 160Series 441Type 431 / 433 7.1 5 Materials for disc and seat / nozzle, see page 45. Metal seat – seat / nozzle, item 5 and disc subassembly item 7 5 7.1 3 Accessories and Options AccessoriesandOptions Hardness Metal seat Material Hardness of the sealing surface EN ASME Value according to standard or manufacturer specification Mean value LESER bearing material EN 10088-3, 1.4122 hardened Chrome steel, hardened ≥ 40 HRC LDeS 4325.01 hardening process 42 – 46 HRC EN 10272, 1.4404 SA 479 316L ≤ 215 HBW EN 10272 Table 7 16 – 19 HRC1) EN 10272, 1.4404 stellited SA 479 316L stellited ≥ 35 HRC Manufacturer specification 40 HRC HBW: BRINELL hardness acc. to DIN EN ISO 6506-1 / HRC: ROCKWELL hardness acc. to DIN EN ISO 6508-1 1) Rockwell hardnesses less than 20 HRC are not approved by the standard. LESER gives these values for better comparability.
- 45. 45 Metal seat – seat / nozzle, item 5 and disc subassembly item 7 Materials Seat / nozzle item 5 Item Component Steel Stainless steel All series 5 Seat / nozzle 1.4404 Materials Seat / nozzle item 5, disc item 7 Item Component Option code Type 431 / 433, 431 / 433 PN 160 7.1 Disc J25 1.4404 stellited 316L stellited 5 Seat / nozzle L61 / L62 1.4404 stellited 316L stellited Stellited sealing surface Standard and corrosiv service Materials Disc – subassembly item 7 Item Component Steel Stainless steel Type 431 / 433 1 Disc 1.4122 hardened 1.4404 Hardened stainless steel 316L 2 Lifting aid DN 15 DN 20 - 50 ≥DN 65 DN 15 - 50 ≥DN 65 1.4104 1.4404 1.4408 1.4404 1.4408 430F 316L CF8M 316L CF8M 3 Circlip 1.4571 1.4571 316Ti 316Ti Type 431 / 433 PN 160 1 Teller 1.4122 hardened 1.4404 Hardened stainless steel 316L 2 Lifting aid 1.4104 1.4404 430F 316L 3 Circlip 1.4571 1.4571 316Ti 316Ti Type 431, 433 431, 433 PN 160 Construction Option code J24 J24 Construction 1 3 2 1 3 2 Bull race disc To prevent damages to the sealing surfaces from frequent dis- assembly, in particular for safety valves with short or regular service intervals, the disc can be supplied in a bull race con- struction as a custom design. Accessories and Options AccessoriesandOptions
- 46. 46 Type 431 / 433 433 PN 160 Nominal size DN 15 DN 20 – DN 150 DN 15 Pressure range 0.3 – 40 bar 0.2 – 40 bar 0.2 – 160 bar Option code CR “K” J21 EPDM “D” J22 FKM “L” J23 FFKM “C” J20 Disc with soft seal – subassembly item 7 Type 431 / 433 433 PN 160 DN 15 DN 20 – DN 150 DN 15 0.3 – 40 bar 0.2 – 40 bar 0.2 – 160 bar Disc Item 7.1 1.4404 Item 7.1 1.4404 316L 316L Retainer Item 7.3 1.4404 – 316L – Soft seal Materials, see page 48 Item 7.4 O-ring Item 7.5 O-ring Lifting aid see Item 7.1 Item 7.2 1.4404 – 316L Nut Item 7.5 1.4401 – 8M – Materials Disc – subassembly item 7 For temperature application limits, media resistance and option codes, see selection table on page 48. Design of soft seal O-ring disc 7.5 7.3 7.1 7.4 7.1 7.2 7.5 Accessories and Options AccessoriesandOptions Features and Benefits LESER soft seal solutions allow for superior tightness. • Two different designs with o-ring or sealing plate for a wide variety application • Large selection of soft seal materials to best adapt to the application • Increased service life of sealing surfaces compared to a metal to metal seat • Simple replacement of the soft seal reduces maintenance costs • Standard ARP O-ring sizes for easy worldwide procurement • One standard durometer per O-ring material for all set pres- sures to reduce stocking expenses
- 47. 47 Type 431 / 433 433 PN 160 Option code Pressure range SP “T” J49 10 - 40 bar – PCTFE “G” J48 1.0 – 30 bar – PTFE “A” J44 1.0 – 10 bar – Design On request Design of soft seal Disc with sealing plate Type 431 / 433 433 PN 160 DN 15 DN 20 – DN 150 DN 15 0.3 – 40 bar 0.2 – 40 bar 0.2 – 160 bar Disc Item 7.1 1.4404 – 316L – Retainer Item 7.3 1.4404 – 316L – Soft seal Materials, see page 48 Item 7.4 Sealing plate – – Lifting aid see Item 7.1 – – – Nut Item 7.5 1.4401 – 8M – Materials Disc – subassembly item 7 For temperature application limits, media resistance and option codes, see selection table on page 48. Accessories and Options AccessoriesandOptions 7.5 7.3 7.1 7.4 Soft seal disc – subassembly item 7
- 48. 48 Accessories and Options Soft seal Sealing plate SP VESPEL SP-1® 3) (Polyimide) T J49 -270 300 High-temperature and high-pressure applications (no steam), chemical resistance, see manufacturer's specifications PCTFE KEL-F® (Polychlorotri- fluoroethylene) G J48 -240 204 Low-temperature and refrigeration system applications, flammable media, gaseous acid up to 50 bar, 725 psig at 60 °C, 140 °F PTFE Teflon® (Polytetrafluoro- ethylene) A J44 -184 150 Almost all chemicals Other not listed materials X For other materials, please contact your local representative or sales@leser.com. AccessoriesandOptions Soft seal selection O-ring Abbrevation ASTM 14 Trade name (Designation) Code letter1) Option code Tmin Tmax Application2) [°C] [°C] O-ring CR Neoprene® K J21 -40 100 Paraffins, mineral oils, silicon oils and greases, water and aqueous solutions, refrigerants, ozone NBR Buna-N® (Nitrile-Butadiene) N J30 -25 100 Hydraulic oils, plant and animal fats and oils EPDM Buna-EP (Ethylene-Propylene- Dine) D J22 -45 150 Hot water and hot steam up to 150 °C, 302 °F, many organic and inorganic acids, silicon oils and greases FDA conforming compound FKM Viton® (Fluorocarbon) L J23 20 180 High temperatures (not hot steam), mineral oils and greases, silicon oils and greases, plant and animal oils and fats, ozone FDA conforming compound on request FFKM Kalrez® (Perfluor) C J20 0 250 Almost all chemicals, standard compound is Kalrez® 6375 with steam resistance FDA conforming compound on request 1) The code letters are stamped on the disc (Item 1) 2) The pressure and temperature application range must be observed in all cases. The chemical resistance is based on specifications from the soft seal manufacturer. LESER assumes no guarantee. 3) Only for DN 25, 1" x 2".
- 49. 49 NACE AccessoriesandOptions Level 1 Level 2 Part definition Contact with the medium in closed position Contact with the medium in opened position Contact surfaces Conventional Balanced bellows Conventional Balanced bellows Safety valve operation closed opened Parts concerned Body, seat, disc Body, seat, disc all Body, seat, disc, bonnet spacer, bellows LESER already uses NACE compliant materials as standard for many of its components. This means that material adjustments are required for only certain components – these are listed in the table below. Necessary material modification NACE MR0175/ISO 15156 – 2003 (Option code N78) and NACE MR0103 – 2012 (Option code N77) Type Body material Design Part Material Option code Material Option code 4332 4332 PN 160 1.0619 (WCB) Conventional Disc 1.4404 / 316L stellited L44 / J25 1.4404 / 316L stellited L44 / J25 Spring No adjustment required Please select balanced bellows design, as Inconel spring is not available – Balanced bellows Disc 1.4404 / 316L stellited L44 / J25 1.4404 / 316L stellited L44 / J25 Balanced bellows 1.4571 / 316Ti J78 1.4571 / 316Ti J78 4334 4334 PN 160 1.4408 (CF8M) Conventional Spring No adjustment required Please select balanced bellows design, as Inconel spring is not available – Balanced bellows Balanced bellows 1.4571 / 316Ti J78 1.4571 / 316Ti J78 NACE-Compliant Safety Valves General requirements for safety valves in sour gas service Media such as sour gas, which is especially common in oil and gas production, can have a corrosive effect on safety valves. The National Association of Corrosion Engineers (NACE) is a global association that deals with the development of corrosion control measures and defines these in standards such as NACE MR0175 and NACE MR0103. Both of these standards identify requirements for metallic materials used for piping and related components, to include safety valves, in the oil and gas industry. The aim here is to protect the environment from escaping media. The focus is on the prevention of various types of corrosion (e.g. sulfur-induced stress corrosion cracking) of used materials that can be caused by acidic media. Both standards define the maximum material hardness for prevention of corrosion damage because hardness increases corrosion resistance. NACE MR0175 provides requirements for materials used in oil and gas extraction (upstream) whereas NACE MR0103 specifies less stringent requirements for materials used in refinery processes (downstream). Various components of LESER safety valves can be constructed in cor- rosion resistant materials using a level concept. This way, LESER can offer efficient safety valve solutions according to the requirements of NACE MR0175 and NACE MR0103 for different application conditions. Norms NACE MR0175/ISO15156 – 2003 1 Scope: This part of NACE MR0175/ISO 15156 describes general principles and gives requirements and recommendations for the selec- tion and qualification of metallic materials for service in equipment used in oil and gas production and in natural gas sweetening plants in H2S-containing environments, where the failure of such equipment could pose a risk to the health and safety of the public and personnel or to the environment. NACE MR0103 – 2012 •1.1.1: This standard establishes material requirements for resistance to SSC in sour petroleum refining and related processing environments containing H2S either as a gas or dissolved in an aqueous (liquid water) phase with or without the presence of hydrocarbon. •1.1.2: Specifically, this standard is directed at the prevention of SSC of equipment (including pressure vessels, heat exchangers, piping, valve bodies, and pump and compressor cases) and components used in the refining industry. Works standard: LDeS 3001.91
- 50. 50 Balanced bellows – subassembly item 15 The following information can be found on the respective pages of the selected valve: – dimensions and weights, see “Dimensions and weights” table – set pressure, see “Pressure temperature ratings” table – temperature ranges, see “Pressure temperature ratings” table Balanced bellows Type 431 / 433 431 / 433 PN 160 Design G 1 /4 15.2 15.3 11 15.1 G 1 /4 15.2 15.3 11 15.1 Bonnet spacer * * Bellows housing – * The shield protects the bellows against flow turbulence when blowing off the valve. Vibrations in the bellows are reduced. This guarantees a longer service life of the bellows. Control thread DIN ISO 228-1, G 1 /4 * * ASME B1.20.1 NPT 1 /2" To check the effectiveness of the bellows, an inspection connection G 1 /4 is inserted into the bonnet as per DIN ISO 228-1. For safe discharge, especially of aggressive, toxic media, a discharge pipe G 1 /4 can be installed if necessary. Option code Bonnet open Standard bellows J68 J68 Low pressure bellows J68, J63 – Special materials S15 + material name S15 + material name Bonnet closed Standard bellows J78 J78 Low pressure bellows J78, J63 – Special materials S15 + material name S15 + material name Control thread NPT 1 /2" J95 J95 Balanced bellows are generally used for two applications: – to compensate for back pressure – to seal off the bonnet from the outlet chamber Compensation for back pressure The back pressure acts on the reverse side of the disc, creat- ing a force in the closing direction (FC). The balanced bellows constitutes an area equal to the seat area, creating a force act- ing in the opening direction (FO), thus compensating the force in closing direction. A quantitative representation is shown in the table below: AS pa FO FC AB Accessories and Options AccessoriesandOptions Actual area Back pressure Actual force Direction of force Compensation criteria Seat area = AS pa FC = pa x AS closing AS = AB Bellows area = AB pa FO = pa x AB opening FC = FO Sealing the bonnet from the outlet chamber LESER´s balanced bellows seal the spring chamber to the blow-off chamber. That way, they protect the guides, moving parts, and the spring against media-related affects such as dirt, corrosion, impurities, and also temperature.
- 51. 51 Conversion kits Item Component No. Materials Remark 8 Guide 1 1.4404 316L 11 Bonnet spacer 1 1.4404 316L 12 Spindle 1 1.4404 316L 15 Bellows 1 1.4571 316Ti 55 Stud 4, 8 dependant on valve size 1.4401 B8M 60 Gasket 2, 3 dependant on valve size Graphite / 1.4401 Graphite / 316 Installation Instructions 1 WI 3037.05 Balanced bellows conversion kits With the LESER bellows conversion set, conventional construction safety valves can be converted to a balanced bellows design quickly and easily. The conversion set contains all the components needed for the conversion as well as a conversion guide. Balanced bellows – subassembly item 15 Materials Standard bellows Item Component Type 431 / 433, 431 / 433 PN 160 15.1 Lower adaptor 1.4404 316L 15.2 Upper adaptor 1.4404 316L 15.3 Bellows 1.4571 316Ti 11 Bonnet spacer 1.4404 316L 55 Stud 1.4401 B8M 60 Gasket Graphite / 1.4401 Graphite / 316 Bellows made of Hasteloy® or other special materials are available on request. Accessories and Options AccessoriesandOptions
- 52. 52 Accessories and Options AccessoriesandOptions Heating jacket Application and construction To protect systems with viscous, crystallising or sticky media, LESER offers a heating jacket. The heating jacket has a welded design and covers the angle type body such that it allows the hot media (steam, oil, and so on) to flow through the created space. In order to protect the spindle and moving parts against sticking, a safety valve with a balanced bellows construction should be chosen for the heating jacket construction. For safety valves with balanced bellows, the bonnet spacer needed to accommodate the bellows is equipped with an additional heating jacket. Both heating jackets are joined by a threaded pipe bend. If there is no danger of the medium setting in the blowoff chamber of the valve, then the balanced bellows don’t have to be used. The position of the heating connections is shown in figures 1 to 3. Specification for the heating jacket The operating data of the heating jacket is placed on an additional heating jacket rating plate on the heating jacket. Slip-on flange Heating connections with flanges are designed for better orien- tation than slip-on flanges D DN DN A CC G G B 2. Heating connection with coupling1. Heating connection with flange for balanced bellows construction A EE DN DN B 3. Heating connection with flange
- 53. 53 Accessories and Options AccessoriesandOptions Heating jacket Metric units DNE 15 15 20 25 32 40 50 65 80 100 125 150 Inlet valve size 1 /2" x 1 /2" 1 /2" x 1 /2" 3 /4" x 3 /4" 1" x 1" 11 /4" x 11 /4" 11 /2" x 11 /2" 2" x 2" 21 /2" x 21 /2" 3" x 3" 4" x 4" 5" x 5" 6" x 6" Actual orifice diameter d0 [mm] 12 12 18 18 18 23 29 37 46 60 74 92 Series 433 Dimensions [mm] A 95 95 95 95 105 120 130 150 170 165 – – B 65 65 65 65 65 75 75 80 80 80 – – C 83 83 83 83 95 95 95 110 120 145 – – D 131 131 130 134 142 163 180 209 224 300 – – E 110 110 110 110 120 121 121 136 150 176 – – Slip-on flange DN 15 15 15 15 15 15 15 15 25 25 – – [inch] Coupling G 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/4 3/4 – – Series 433 Operating pressure [bar] Operating 20°C 25 25 25 25 25 25 25 15 15 15 – – temperature 300°C 18 18 18 18 18 18 18 11 11 11 – – Heating jacket DNI 15 15 20 25 32 40 50 65 80 100 125 150 Inlet valve size 1 /2" x 1 /2" 1 /2" x 1 /2" 3 /4" x 3 /4" 1" x 1" 11 /4"x11 /4" 11 /2"x11 /2" 2" x 2" 21 /2"x21 /2" 3" x 3" 4" x 4" 5" x 5" 6" x 6" Actual orifice diameter d0 [mm] 12 12 18 18 18 23 29 37 46 60 74 92 Materials Body 1.0619 1.0619 1.0619 Series 433 1.4408 1.4408 1.4408 1.4408 1.4408 1.4408 1.4408 optional optional optional – – 1.4408 1.4408 1.4408 Heating jacket 1.4541 321 Connections Slip-on flange DIN Option code DN 15, PN 25 1.4571, 1.4404 H 31 316Ti, 316L – – – – H 32 DN 25, PN 25 – 1.4571, 1.4404 – 316Ti, 316L – – Slip-on flange ANSI K 31 1 /2", CL150 1.4404 316L – – – – K 32 1", CL150 – 1.4404 – 316L – – Coupling DIN 2986 H 29 G 3/8" 1.4571 316Ti – – – – H 30 G 3/4" – 1.4571 – 316Ti – – Heating jacket Bonnet spacer H 33 1.4404 316L – –
- 54. 54 Available design Cap H2 Packed lever H4 Design Option code Conventional design J65 J66 Balanced bellows design J65, J78 J66, J78 O-ring temperature range -20 °C – +180 °C 82 83 2 22 27 82 83 2 22 27 15 14 13 1 Accessories and Options AccessoriesandOptions The O-ring damper successfully prevents or reduces the vibra- tions of the moving parts of a safety valve. Background: In each safety valve, the moving parts – the disc, spindle, bottom spring plate and spring – form a so-called spring-mass-system. As in all spring-mass-systems, the components can be stimu- lated to start vibrating under unfavourable conditions (e.g. loss of inlet pressure). Vibrations can also be triggered by external units and then transferred to the safety valve via the mechani- cal connection or the medium. In the event of resonances, the safety valve opens and closes in an uncontrolled way at a high frequency and can’t discharge the accorded mass flow. In general, there are two types of uncontrolled vibrations (defini- tion as per ASME PTC 25-2001, Chapter 2.7): Chatter: “Abnormal rapid reciprocating motion of the movable parts of a pressure relief valve in which the disc con- tacts the seat.“ The reasons for chatter may include, among other things, too high inlet pressure loss, inadmissible back pressure, or operation in partial load ranges. Flutter: “Abnormal rapid reciprocating motion of the movable parts of a pressure relief valve in which the disc does not contact the seat.“ The causes of flutter with small and difficult to measure amplitudes are vibrations coming from external sources. Possible external sources are piston compressors or pumps. The vibra- tion can be transferred to the safety valve mechani- cally via the connections or through the medium. Based on extensive experience with safety valves, LESER developed the o-ring damper on its certified test benches. The o-ring damper prevents the vibration of moving parts or reduces them to a non-critical frequency and amplitude. Nevertheless, the safety valve operates within the limits of the rules and regulations and standards. Through a special design, the o-ring damper can be used for any type of vibrations. LESER offers the o-ring damper integrated in the cap H2 and as a modified lifting device H4. For applications with friction- reducing media, e.g. oil, a balanced bellows design is provided to protect the o-ring damper against the medium. O-ring damper – subassembly item 40
- 55. 55 Accessories and Options AccessoriesandOptions Materials Item. Component Cap H2 Packed lever H4 1 Lever cover – 1.4408 – CF8M 2 Cap H2 1.4404 1.4404 316L 316L 13 Cylindrical pin – 1.4401 – B8M 14 Securing ring – 1.4571 – 316Ti 15 Spindle – 1.4404 – 316L 22 Clamping ring 1.4404 1.4404 316L 316L 27 Bush 1.4404 – 316L – 27 Nozzle – PFTE 15% Glass – PFTE 15% Glass 82 Spring 1.4310 1.4310 Stainless steel Stainless steel 83 O-Ring FKM FKM FKM FKM O-ring damper – subassembly item 40 LESER guarantees perfect operation of the o-ring damper through extensive testing on the certified test benches. If an o-ring damper is needed for a pressure level that is not given in the table, then further tests are necessary. This leads to longer delivery times. Please contact sales@leser.com. Availability Cap H2 and Packed lever H4 Valve size Pressure range Series 433 DN 15 0.5 – 40 bar 1 /2" 7.25 – 580 psig DN 20 – DN 50 0.5 – 40 bar 3 /4" – 2" 7.25 – 580 psig DN 65 – DN 80 0.5 – 35 bar 21 /2" – 3" 7.25 – 508psig DN 100 0.5 – 30 bar 4" 7.25 – 435 psig DN 15 PN 160 O-ring disc 11.3 – 103 bar 1 /2" 164 – 1494 psig DN 15 PN 160 steel disc 9.01 – 100 bar 1 /2" 131 – 1450 psig O-ring damper Conversion kit see respective main parts list
- 56. 56 Accessories and Options AccessoriesandOptions Materials Valve size DN 20 – 100 DN 20 – 150 Option code J79 J87 (DN 100 J87 + S70) Item Component 70 Elastomer bellows 70 EPDM 281 45 NBR 670 70 EPDM 281 45 NBR 670 71 Hose clamp 1.4301 1.4301 304 304 72 Hose clamp 1.4301 1.4301 304 304 Operating conditions Temperature ranges [°C] -50 to +130 -25 to +100 Set pressure max. [barg] 10 Built-up [barg] up to 3 Application Bellows seal the spring chamber to the blow-off chamber. That way,theyprotecttheguides,movingparts,andthespringagainst media-related affects such as dirt, corrosion, and impurities. The elastomer bellows provides a cost-effective alternative to the balanced bellows. The range of applications for the elastomer bellows is limited by: – Chemical resistance – Medium temperature – Set pressure – Back pressure Elastomer bellows Design Construction Easy, compact, and single-ply construction facilitates installation in small blow-off chambers. The one-piece design also facilitates easy replacement and extends the service life. Flexibility The special shape of the elastomer bellows provides good spindle mobility and prevents wear and tear. Inspection hole To check the effectiveness of the bellows, an inspection hole (Ø 10 mm) is put into the bonnet. This makes it possible to check the seal tightness of the bellows. In the event of a fault in the bellows, the medium leaks from this hole. Construction height No change 70 72 71 Elastomer bellows
- 57. 57 The lift indicator is used in the process technology to moni- tor the operating condition of a safety valve. Depending on the type of valve, LESER equips the packed lever H4 or the bonnets with the receptacle for the lift indicator. For safety valves with lift indicators, the opening of the valve during opening or the lifting operation is signalled as of a spe- cific lift (min. 1mm). LESER uses inductive DC lift indicators with two-wire technology TypeDINEN60947-5-6(NAMUR).Theindicatorsareapprovedfor use in explosion-prone areas of Zone 0 ( II 1 D Ex iaD 20 T6). Other indicators that meet customer specifications can be used. Technical data for lift indicators can be found on the manufac- turer’s homepage: www.pepperl-fuchs.com Gas-tight construction on request! For installation instructions for lift indicators, see WI 3323.02. 94 Packed lever H4 Accessories and Options AccessoriesandOptions Lift indicator Availability Item. Name Option code 40 Packed lever H4 with receptacle for lift indicator M!8 x 1 [mm] J39 94 Lift indicator M18 x 1, used type = PEPPERL+FUCHS NJ5-18GK-N J93 Functional diagram A, closed B, open For a closed valve, the lift indicator is positioned on the side, in front of the coupling or the control sleeve. If the safety valve opens or if the safety valve is vented (in both cases, min. 1 mm) the lift indicator changes its state and switches. If the lift indicator unscrews, e.g. due to vibrations, there is also a switching operation. closed Signal Valve opens High Low Time open Valve lift, min. 1 mm / 0.04 inch
- 58. 58 Accessories and Options The Lift restriction is used to adjust the safety valve to the required discharge mass flow and does not affect the operation of the safety valve. A lift stopper must meet the requirements of the following codes and standards. AccessoriesandOptions Lift restriction Lift restriction Lift restriction by bush Lift restriction by gag Design Option code J51 Cap H2: J52 Packed lever H4: J50 Availability Series 433 Materials Item. Component 22 Bush 1.4404 – 316L – 93 Stud – 1.4401 – B8M 96 Nut – 1.4401 – 8M 22 96 93 Requirements Code / Standards EN ISO 4126-1, Section 5.1.3 ASME Code case 1945-4 AD 2000-Merkblatt A2, Section 10.3 Lift ≥ 30% of the full lift not less than 1.0 mm ≥ 30% of the full lift not less than 2.0 mm ≥ 30% of the full lift not less than 1.0 mm Coefficient of discharge – – w [S/G] ≥ 0.08 – – w [L] ≥ 0.05 Name plate marking Identification of the reduced coefficient of discharge – Capacity replaced by “Limited capacity” – Limited lift =____ mm Identification of the reduced coefficient of discharge Design according to EN ISO 4126-1 For valves with a lift stopper to adapt to the required discharge mass flow, this device must not have an adverse effect on the operation of the valve. If it is adjustable, the lift stopper device must be setup such that the adjustable part can be mechanically secured and sealed. The lift stopper device must be installed and sealed by the manufacturer.
- 59. Modulate Action Catalog Ausgabe October 2015 / 2.000 0777.5646 20537 Hamburg, Wendenstr. 133-135 20506 Hamburg, P.O. Box 26 16 51 Fon +49 (40) 251 65-100 Fax +49 (40) 251 65-500 LESER GmbH & Co. KG E-Mail: sales@leser.com www.leser.com The-Safety-Valve.com LESER representatives LESER stock and local assembly LESER USA Charlotte (NC) salesus@leser.com LESER UK Bristol sales@leser.co.uk LESER Germany Hamburg and Hohenwestedt sales@leser.com LESER France Toulouse contact@leser.fr André Ramseyer AG Flamatt, Switzerland info@ramseyer.ch LESER Poland Poznan leser@leser.pl LESER Singapore Singapore sales@leser.com.sg LESER India Mumbai and Paithan sales@leser.co.in LESER Bahrain Al Manamah salesme@leser.com LESER Brazil Rio de Janeiro vendas@leser.com.br LESER China Tianjin, Beijing, Shanghai and Shenzhen sales.china@leser.com LESER worldwideLESER worldwide