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Skills and Experience

        Optical System Design
        and Analysis
                                      Programming




                        Innovations

1                                                   SM
29 issued US patents

                                                                   Mini TIR prism
                                                                   configuration




                                                                      Pending



      •Licensing programs developed
           •Hollow Light Tunnel (HLT) in 2001
           •Transitioned from exclusive to non-exclusive in 2005
           •TIR Prism in 2005
      •Majority of royalties derived from settlements
      • $9.7 MM in OI generated since inception
      • $8.1 MM over last four years
             (“Equivalent sales” at 20% OI ~ $50 million)
2                                                                                   SM
Design
RPTV Optical Engines
based on 3M Vikuiti Core

                                          xThree aspherical glass lenses
                                          xNo mirror in red channel
                                          xTotal dichroics area is 37 cm2




     Equal optical path in all three channels
     Red/Cyan dichroic has AOI=32°
     No aspherical optics
    xTotal dichroic area is 34 cm2
    xFootprint is the problem



                                    No aspherical lenses
                                    Two identical fold mirrors with
                                   aspherical reflective surfaces
                                    Total dichroic area is 24 cm2

3                                                                              SM
Design
Optical Engine for Micro Projector

                           PBS           LCoS           25x16x8 mm
      Projection lens
                                                              25 mm
                                                        depth = 8.0 mm




                                                18 mm




                                 Fold mirror
LED with extracting lens
and hollow integrator
                            QWP with
                            reflective
                            polarizer


                    Geometrical Collection Efficiency is etendue limited
4                                                                           SM
Design & Analysis
Micro Projector
Illumination System Performance

                                  Geometrical collection efficiency is ~96%
                                  of etendue limitation


                                     Overscan and illuminance uniformity

                                            Color uniformity vs. pipe length




                     3 mm                2 mm                   1 mm
5                                                                             SM
Design
Polarization Color Combiner
                                                     S-polarization       Polarization Recycling
                                                     P-polarization
                                                     Random or circular
                               22.65 mm              polarization
                         Blue LED
                                                                            Circular
                                                                            polarization
                                          mirror                          Measured efficiency: ~25%
                         QWP@45°

              Red LED
    23.1 mm




                                                                              Footprint 120 x 43 x 128 mm

                             mirror

                                                   Green/Magenta
                                                   ColorSelect Filter
                                   QWP@45°
              Blue/Red
              ColorSelect Filter
                                             Green LED


6                                                                                                      SM
Veiling Glare                                                 Design Technique and Programming

To compute and visualize criteria for mechanical design
without reflection from internal non-optical surfaces

    Imager space                                                             Screen space




                                               Surface invisible from
                    Surface invisible from     screen space
                    imager space




7                                                                                         SM
Veiling Glare                  Design Technique and Programming


     Working screen
                                 Computed data (preview)




    Tabular and/or graphical
    user interface to
    visualize complicate
    geometry



8                                                          SM
Rainbow                                          Programming

Orthodontic 3D camera uses photographic
color slide with required density distribution



    Non-linear response of
    photographic film is the challenge!




9                                                        SM
Design Technique and Programming
Opto-Mechanical Sensitivity
Optomechanical Sensitivity and Tolerancing. SPIE Vol. 3786, pp. 220-228, 1999




                          Illustration of conceptual approach for clearance
                          (one of 13 possible primary errors)
              clearance                                   Datum axis


                                                                                             Element
                                                                                             axis


                                                      Element    c1                                                     c2
                                                                                   Element
                                                      axis                         axis


            Nominal                       Vertical                 Rotation around c1 -                Rotation around c2 -
            position                      displacement             center of curvature                 center of curvature
                                                                   of left surface                     of right surface
                   - contact with the barrel
                 - retainer
                                               Fig. 2 Clearance effect on position of optical
                                                      element for various mechanical layouts




10                                                                                                                            SM
Opto-Mechanical Sensitivity   Design Technique and Programming

A few examples of UI




11                                                        SM
Opto-Mechanical Sensitivity        Design Technique and Programming




Visualization of computed result
(WYGWYS)




12                                                             SM
Programming for LightTools
LightTools Hardcopy Output
to print all LT model content




13                                                     SM
Programming for LightTools
LightTools Illuminance Mesh
(to visualize and calculate light patch overlapping over the target)




14                                                                                  SM
LightTools Menu                                                         Programming for LightTools

floating menu with child hierarchy to save screen real estate
and to avoid blind menu items
           Monitor resolution: 1280 x 1024             Monitor resolution:1024 x 768

                                                                                       20% (!)
                                             15% (!)

                                                                                          missing
                                                                                          Items (!!)




     Developed floating always-on-top menu
     with two formats which are available at
     run-time




15                                                                                               SM
Programming for Solid Works
Solar Concentrator




                     Shown geometry does not
                     represent real design and used for
                     illustration of Solid Works macro
                     output only.

16                                                             SM
Example of LED-based Luminare                                                                                  Design for General Illumination

for Uniform Light Intensity                                                                                Luminance Distribution
                                                                                                           at 7.5 meters away



                                  Refractive component
     Reflective component         (PMMA)
     (hollow, mirrored surface)




                                                     relative irradiance
                                        38 mm DIA                           1
                                                                                              Irradiance across the field
 LED is inside                                                             0.9
 hollow                                                                    0.8
 reflector                                                                 0.7
                                                                           0.6
                                                                           0.5
                                                                           0.4
                                                                           0.3
                                                                           0.2
                                                                           0.1
                                                                            0
                                                                                 0.0   10.0      20.0   30.0    40.0   50.0     60.0     70.0
                       12 mm                                                                                            field angle, degrees
                                                    94.7% energy inside this radius
17                                                  (geometrical, no Fresnel loss)                                                              SM
Skills and Experience                              Summary




      Optical system design
      and analysis
                                     Programming




                       Innovations

18                                                     SM

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My Cv In Slides 06 02 09

  • 1. Skills and Experience Optical System Design and Analysis Programming Innovations 1 SM
  • 2. 29 issued US patents Mini TIR prism configuration Pending •Licensing programs developed •Hollow Light Tunnel (HLT) in 2001 •Transitioned from exclusive to non-exclusive in 2005 •TIR Prism in 2005 •Majority of royalties derived from settlements • $9.7 MM in OI generated since inception • $8.1 MM over last four years (“Equivalent sales” at 20% OI ~ $50 million) 2 SM
  • 3. Design RPTV Optical Engines based on 3M Vikuiti Core xThree aspherical glass lenses xNo mirror in red channel xTotal dichroics area is 37 cm2 Equal optical path in all three channels Red/Cyan dichroic has AOI=32° No aspherical optics xTotal dichroic area is 34 cm2 xFootprint is the problem No aspherical lenses Two identical fold mirrors with aspherical reflective surfaces Total dichroic area is 24 cm2 3 SM
  • 4. Design Optical Engine for Micro Projector PBS LCoS 25x16x8 mm Projection lens 25 mm depth = 8.0 mm 18 mm Fold mirror LED with extracting lens and hollow integrator QWP with reflective polarizer Geometrical Collection Efficiency is etendue limited 4 SM
  • 5. Design & Analysis Micro Projector Illumination System Performance Geometrical collection efficiency is ~96% of etendue limitation Overscan and illuminance uniformity Color uniformity vs. pipe length 3 mm 2 mm 1 mm 5 SM
  • 6. Design Polarization Color Combiner S-polarization Polarization Recycling P-polarization Random or circular 22.65 mm polarization Blue LED Circular polarization mirror Measured efficiency: ~25% QWP@45° Red LED 23.1 mm Footprint 120 x 43 x 128 mm mirror Green/Magenta ColorSelect Filter QWP@45° Blue/Red ColorSelect Filter Green LED 6 SM
  • 7. Veiling Glare Design Technique and Programming To compute and visualize criteria for mechanical design without reflection from internal non-optical surfaces Imager space Screen space Surface invisible from Surface invisible from screen space imager space 7 SM
  • 8. Veiling Glare Design Technique and Programming Working screen Computed data (preview) Tabular and/or graphical user interface to visualize complicate geometry 8 SM
  • 9. Rainbow Programming Orthodontic 3D camera uses photographic color slide with required density distribution Non-linear response of photographic film is the challenge! 9 SM
  • 10. Design Technique and Programming Opto-Mechanical Sensitivity Optomechanical Sensitivity and Tolerancing. SPIE Vol. 3786, pp. 220-228, 1999 Illustration of conceptual approach for clearance (one of 13 possible primary errors) clearance Datum axis Element axis Element c1 c2 Element axis axis Nominal Vertical Rotation around c1 - Rotation around c2 - position displacement center of curvature center of curvature of left surface of right surface - contact with the barrel - retainer Fig. 2 Clearance effect on position of optical element for various mechanical layouts 10 SM
  • 11. Opto-Mechanical Sensitivity Design Technique and Programming A few examples of UI 11 SM
  • 12. Opto-Mechanical Sensitivity Design Technique and Programming Visualization of computed result (WYGWYS) 12 SM
  • 13. Programming for LightTools LightTools Hardcopy Output to print all LT model content 13 SM
  • 14. Programming for LightTools LightTools Illuminance Mesh (to visualize and calculate light patch overlapping over the target) 14 SM
  • 15. LightTools Menu Programming for LightTools floating menu with child hierarchy to save screen real estate and to avoid blind menu items Monitor resolution: 1280 x 1024 Monitor resolution:1024 x 768 20% (!) 15% (!) missing Items (!!) Developed floating always-on-top menu with two formats which are available at run-time 15 SM
  • 16. Programming for Solid Works Solar Concentrator Shown geometry does not represent real design and used for illustration of Solid Works macro output only. 16 SM
  • 17. Example of LED-based Luminare Design for General Illumination for Uniform Light Intensity Luminance Distribution at 7.5 meters away Refractive component Reflective component (PMMA) (hollow, mirrored surface) relative irradiance 38 mm DIA 1 Irradiance across the field LED is inside 0.9 hollow 0.8 reflector 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 0.0 10.0 20.0 30.0 40.0 50.0 60.0 70.0 12 mm field angle, degrees 94.7% energy inside this radius 17 (geometrical, no Fresnel loss) SM
  • 18. Skills and Experience Summary Optical system design and analysis Programming Innovations 18 SM