OM EW160E Operating instructions PDF Download
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OM EW160E Operating instructions, Operating instructions 71 Introduction 71 Running-in instructions 72 Safety and responsibility 73 Disassembling for transportation 80 Counterweight removal and installation 84 Changing bucket 86 Hydraulic quickfit (s1) (option) 87 Selecting track shoe 90 Hose rupture valves (option) 91 Before operating 92 Start switch 94 Starting engine 96 Operating machine 98 After operating 101 Parking 102 Towing method 103 Anti-vandalism (option) 104 Work with bucket 105 Escaping from swampy ground 109 Signalling diagram 110 Lifting objects 114 Optional parts 115
OM EW160E Operating instructions PDF Download
- 1. PUB 20052711-C 2019.03 English Volvo EW160E, EW180E Operators DOWNLOAD Manual OPERATOR’S MANUAL EW160E SN 322001 - 322999 EW180E SN 322001 - 322999 OPERATOR’ S MANUAL EW160E, EW180E English
- 2. ADVERTENCIA: Respirar los gases del escape de motores a diésel le expone a químicos conocidos por el Estado de California como causantes de cáncer y defectos de nacimiento u otros daños reproductivos. • Siempre encienda y opere el motor en un área bien ventilada. • Si es en un área cerrada, ventile el orificio del escape hacia el exterior. • No modifique ni altere el sistema de escape. • No encienda el motor, excepto cuando sea necesario. Para mayor información visite www.P65warnings.ca.gov/diesel. WARNING: Operating, servicing and maintaining a passenger vehicle or off- road vehicle can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle in a well-ventilated area and wear gloves or wash your hands frequently when servicing your vehicle. For more information go to www.P65Warnings.ca.gov/passenger-vehicle. ADVERTENCIA: Operar, dar servicio y mantenimiento a un vehículo de pasajeros o vehículo todo terreno puede exponerle a químicos incluyendo gases del escape, monóxido de carbono, ftalatos y plomo, los cuales son conocidos por el Estado de California como causantes de cáncer y defectos de nacimiento u otros daños reproductivos. Para minimizar la exposición, evite respirar los gases del escape, no encienda el motor excepto si es necesario, dé servicio a su vehículo en un área bien ventilada y utilice guantes o lave sus manos frecuentemente cuando dé servicio a su vehículo. Para mayor información visite www.P65Warnings.ca.gov/passenger-vehicle. WARNING: Breathing diesel engine exhaust exposes you to chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. • Always start and operate the engine in a well-ventilated area. • If in an enclosed area, vent the exhaust to the outside. • Do not modify or tamper with the exhaust system. • Do not idle the engine except as necessary. For more information go to www.P65warnings.ca.gov/diesel.
- 3. Safety when servicing Maintenance Specifications Alphabetical index Ref. No. 20052711-C EW160E/EW180E Foreword This operator's manual is intended as a guide for the correct use and maintenance of the machine. Read this manual carefully before you start and move the machine or before you carry out any preventive maintenance. Keep this manual in the lockable storage compartment so that it is always available for easy reference. Replace it immediately if it is lost. The operator's manual describes the applications for which the machine was primarily designed. It has been written to be valid on all markets. Therefore, please ignore any sections which do not relate to your machine or to the work that you do with your machine. NOTE! If the manual covers more than one machine, the information relates to all machines unless otherwise specified. When designing this machine, much time has been invested in achieving the best possible efficiency and safety. But accidents do happen, and most of them can be attributed to human error. A safety-conscious person and a well-maintained machine make up a reliable, powerful, and profitable combination. Therefore, read the safety instructions and follow them. We constantly strive to develop and improve the efficiency of our products by making changes to their design. We reserve the right to make design modifications to the products even after they have been delivered. Also, we reserve the right to change data and equipment, as well as the service and maintenance instructions, without prior notice. OPERATOR'S MANUAL The original language is English. Original instructions. 2019.03 Copyright © 2019, Volvo Construction Equipment. All rights reserved. Operating techniques Table of contents Presentation Instrument panels Other controls Operating instructions
- 4. DANGER WARNING CAUTION Foreword 2 Safety regulations The machine operator is responsible for being aware of and complying with the relevant, legally prescribed, national and regional safety instructions. The safety instructions in this operator's manual are applicable only in cases where no legislated safety instructions are in force. The safety symbol combined with this signal word indicates a hazardous situation which, if not avoided, will result in death or serious injury. Danger is limited to the most extreme situations. The safety symbol combined with this signal word indicates a hazardous situation which, if not avoided, could result in death or serious injury. The safety symbol combined with this signal word indicates a hazardous situation which, if not avoided, could result in moderate or minor injury. NOTICE Indicates a potentially hazardous situation which may result in machine damage. NOTE! Used in order to refer to installation, operating, or maintenance information which is important but not danger-related. Get to know the capacity and limits of your machine!
- 5. Table of contents 3 Table of contents Foreword..........................................................................1 Identification numbers..................................................................6 Presentation......................................................................7 Machine view ..............................................................................12 CE-marking, EMC-directive ......................................................13 Communication equipment, installation...................................16 Safety components.....................................................................17 Product plates..............................................................................18 Information and warning decals ...............................................19 USA federal clean air act...........................................................29 Instrument panels.......................................................... 33 Instrument panel, left..................................................................34 Instrument panel, front...............................................................40 Display unit..................................................................................47 Instrument panel, right................................................................80 Instrument panel, rear................................................................90 Other controls................................................................ 91 Controls........................................................................................91 Cab.............................................................................................104 Control lockout system ............................................................110 Operator comfort ......................................................................111 Operating instructions................................................ 140 Safety rules when operating ...................................................146 Measures before operating .....................................................152 Starting engine..........................................................................153 Hydraulic system, warming up................................................157 Operating...................................................................................158 Steering......................................................................................160 Braking.......................................................................................163 Exhaust aftertreatment system...............................................165 Stopping.....................................................................................176 Parking.......................................................................................177 Retrieving and towing ..............................................................179 Attachments, alternative lowering ..........................................183 Transporting machine..............................................................186 Operating techniques.................................................. 191 Eco driving.................................................................................192 Whole-body vibrations .............................................................193 Rules for digging.......................................................................195 Boom Suspension System (BSS) ..........................................197 Working within dangerous areas............................................199 Attachments ..............................................................................207 Attachments, connecting and disconnecting ....................... 210 Pressure release ......................................................................221 Buckets ......................................................................................222 Offset boom...............................................................................227 Hammer.....................................................................................228 Lifting objects.............................................................................230 Equipment towing .....................................................................234 Signalling diagram....................................................................243
- 6. Table of contents 4 Safety when servicing ................................................246 Service position........................................................................247 Before service, read.................................................................249 Entering, leaving and climbing the machine.........................255 Fire prevention..........................................................................257 Handling hazardous materials................................................259 Handling line, tubes and hoses..............................................263 Maintenance.................................................................264 Lubrication and service chart..................................................268 Maintenance service, every 10 hours ...................................273 Maintenance service, every 50 hours ...................................275 Maintenance service, every 100 hours .................................283 Maintenance service, every 250 hours .................................287 Maintenance service, every 500 hours .................................295 Maintenance service, every 1000 hours...............................300 Maintenance service, every 2000 hours...............................301 Maintenance service, when required.....................................302 Specifications...............................................................327 Recommended lubricants .......................................................327 Fuel system...............................................................................332 Service capacities and change intervals...............................338 Engine........................................................................................339 Electrical system ......................................................................340 Wheels.......................................................................................344 Cab.............................................................................................348 Noise and vibrations ................................................................349 Hydraulic system ......................................................................350 Machine weights ......................................................................352 Dimensions ...............................................................................353 Working ranges.........................................................................359 Recommended bucket sizes ..................................................365 Digging forces ...........................................................................372 Lifting capacities........................................................................373 Service history..........................................................................406 Alphabetical index .......................................................409
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- 8. Identification numbers 6 Identification numbers Make a note below of the identification numbers of the machine and its components. Always state the number when contacting the manufacturer and when ordering spare parts. Manufacturer: Volvo Construction Equipment Germany GmbH D-54329 Konz-Könen Germany Machine PIN (Serial number) Axles Travel gearbox
- 9. Presentation 7 V1150130 Presentation Intended use The machine is intended to be used under normal conditions for the applications described in this manual. If it is used for other purposes or in potentially dangerous environments, for example explosive atmosphere, flammable environment or areas with dust containing asbestos and so on, special safety regulations must be followed and the machine be equipped for such use. Contact the manufacturer / dealer for further information. Environmental requirements Be aware of the environment when operating and during service and maintenance of the machine. Always follow local and national environmental legislation applicable to all handling of the machine. Engine D6J is a four stroke, straight, six-cylinder, turbocharged, direct injected diesel engine with charge air cooling. In order to reduce nitrogen oxides, particles, hydrocarbons and carbon monoxide, the engine includes external, cooled exhaust gas recirculation (EGR) and an exhaust aftertreatment system (EATS) with AdBlue®/DEF injection. The exhaust aftertreatment system is a certified spark arrestor in accordance with Directive 97/68/EC and EN 1834. AdBlue®/DEF information AdBlue®/DEF is needed for the reduction of nitrogen oxides (NOx). AdBlue®/DEF is filled in a separate tank on the machine that is completely separate from the fuel tank. AdBlue®/DEF must not be mixed into the diesel tank and diesel must not be mixed into the AdBlue®/DEF. For distribution of AdBlue®/DEF (only valid for US market): - Volvo CE Customer Support: 1-877-823-1111 (business hours) - www.volvoce.com (outside of business hours)
- 10. Presentation 8 For distribution of AdBlue®/DEF (all other markets), please contact your local Volvo dealer for more information. See page 302 for information about filling AdBlue®/DEF. Exhaust aftertreatment system The engine features an exhaust aftertreatment system (EATS) consisting of two mufflers. The first one contains a diesel oxidation catalyst (DOC) and a diesel particulate filter (DPF) to reduce emissions of particulate matter (PM). The second one contains a selective catalytic reduction catalyst (SCR) to reduce nitrogen oxide (NOx) emissions. AdBlue®/DEF is injected into the exhausts in order to reduce NOx. The DPF traps particles from the engine exhausts and, since it is continuously loaded with these particles from the exhausts, it needs to be regenerated in order to burn off the particles. A passive regeneration process is constantly oxidizing the soot particles stored in the DPF. To achieve the defined emission values the EATS is electronically controlled and monitored by the aftertreatment control module (ACM). For more information, see page 165. Electrical system The machine is equipped with the Volvo CEA2+ (Common Electronic Architecture 2+) electrical system, a computerized monitoring and control system. The different control units are communicating via bus systems. Relays and fuses The relays and fuses are grouped in the electrical distribution box in the cab behind the driver seat under the cover. Brake system The brake system is a dual-circuit system with two accumulators, operated via the servo hydraulics. In order to ensure the function of the brakes, even at loss of pressure supply, the system is equipped with two accumulators. Herewith, at least eight times activation of the brakes is possible after the loss of servo pressure. Service brakes The service brakes are servo-hydraulically operated, self- adjusting, wet multi-disc brakes in two separate brake circuits. Digging brake The service brake pedal is also used as digging brake. Parking brake The parking brake is a negative action wet disc brake integrated in the travel gearbox. It is spring applied and pressure released. Steering system The machine is provided with a hydrostatic steering system. As an optional equipment the machine can feature a Comfort Drive Control (CDC) function for control lever steering.
- 11. Presentation 9 Cab The cab is supported on hydraulic dampening mounts to reduce shock and vibration levels. A sound absorbing lining provides low noise levels. The upper windscreen can be pushed up into the roof. The cab has a sliding window pane in the cab door. The cab is provided with air filter, recirculation and heating systems. The cab is also prepared for the installation of FOPS/FOG (optional equipment). For more information about the hydraulic elevating cab, see page 108. The cab is designed to ensure minimum crash protection space according to ROPS standard for excavator (ISO12117–2), see page 104. If any part of the cab’s protective structure is affected by permanent deformation or rupture, the cab shall be immediately replaced. Never carry out any unauthorised alterations to the cab, e.g. lowering the roof height, drilling, welding on brackets for fire extinguisher, radio aerial or other equipment, without first, through a dealer, having discussed the alteration with personnel at the Volvo Engineering Department. This department will decide whether the alteration may cause the approval to become void. It is important that all parties concerned are aware of these regulations. Hydraulic system The machine has a load independent flow sharing hydraulic system which always ensures that each movement receives oil according to the demand and no function stops. The diesel engine drives the machine´s working pump, which gives a hydraulic flow to the working hydraulics and the travel motor. The double gear pump is mounted behind the working pump and supplies the servo, brake and steering hydraulics. Equipment Depending on the requirements of different markets, the machine may be provided with different types of optional equipment. Examples of optional equipment: Comfort Drive Control (CDC), Volvo Dig Assist, trailer towing solution (TTS), boom suspension system (BSS), tiltrotator control system, different types of attachment brackets, deluxe operator seat, additional working lights, sun blind, mudguards and much more. Please contact Volvo distributors for further information about optional equipment. Modifications Modifications of this machine and its components such as engine- and auxiliary system, including the use of unauthorized attachments, accessories, units, or parts, may affect the machine's integrity (condition), the machine's ability to function in the way for which it is designed and voids the EU type-approval of the machine and engine- and auxiliary system. Persons or organizations performing unauthorized modifications assume all responsibility for consequences that arise due to modifications or
- 12. Presentation 10 can be attributed to modifications, including damages to the machine. No modifications of any kind may be performed on this product unless each specific modification first has been approved in writing by Volvo Construction Equipment. Volvo Construction Equipment reserves the right to reject all warranty claims that have arisen due to or can be traced to unauthorized modifications. Unauthorised modifications on the upperframe can have an influence on the ROPS protection system which is intended to secure the driver in case of an accident. Modifications may be considered to be officially approved, if at least one of the following conditions has been met: 1 The attachment, the accessory, the unit, or the part has been manufactured or distributed by Volvo Construction Equipment and has been installed according to the factory-approved method described in a publication available from Volvo Construction Equipment; or 2 The modification has been approved in writing by the Engineering Department for the relevant product line at Volvo Construction Equipment. Swing drive unit EW160E: The swing movement of the machine is performed by a directacting motor with integrated swing brake. EW180E: The swing movement of the machine is performed by a motor with gearbox to reduce the speed and increase the torque. Logged machine data The machine is equipped with a software system, which records various information about the machine and this information is transferred from the machine to Volvo and used by Volvo and its authorized workshops in the product development process and for possible malfunction detection. Questions regarding this information can be directed to your dealer. CareTrack The machine may be equipped with CareTrack, a telematics system developed by Volvo Construction Equipment. The system stores machine data, e.g., machine position, operating hours, fuel consumption, fuel level, that can be sent by wireless transmission to a computer. CareTrack is available in different versions, depending on the required information level. CareTrack makes it easier to plan for service and reduces costly downtime. Productivity is improved by knowing if machines are being operated correctly and how much fuel is being consumed. CareTrack also allows the customer to restrict the operating area of the machine, by using virtual fences. This helps to eliminate unauthorized machine use and theft. For further information, contact a Volvo Construction Equipment dealer. The CareTrack system transmits data, in the same way a mobile phone does, with a maximum output rate of 10 W. The transmitter is always on and the operator cannot switch it off.
- 13. Presentation 1 6 7 2 3 5 4 8 V1183891 11 Local precautions and restrictions applicable to mobile phones, for example safety distance, also apply to the CareTrack system. Tool kit (optional equipment) The machine can be equipped with different toolbox options: - standard toolbox (either on left hand side or on both sides) - drawer type toolbox (on left hand side, right hand side or both sides) Toolbox content A daily maintenance kit is an optional equipment which contains the following tools: - Tool bag for daily maintenance kit (1) - Screwdrivers (2 and 3) - Grease gun with extension (4 and 5) - 8 open-end wrenches in different sizes (6) - Allen wrench (7) - Drain hose (8) (standard equipment) - Wheel chocks (optional equipment)
- 14. Presentation Machine view 12 5 7 8 9 4 3 2 1 6 10 14 13 12 11 15 16 17 18 20 19 V1148082 Machine view 1 Counterweight 11 Attachment bracket (quickfit) 2 Side cover 12 Bucket 3 Front cover 13 Fuel Tank 4 First boom on two-piece boom 14 Hydraulic oil tank 5 Boom cylinders 15 Boom on mono-block boom 6 Two-piece boom cylinder 16 Boom cylinder on mono-block boom 7 Second boom on two-piece boom 17 Side cover 8 Dipper arm cylinder 18 Engine cover 9 Dipper arm 19 Stabiliser legs 10 Bucket cylinder 20 Stabiliser blade
- 15. Presentation CE-marking, EMC-directive 13 V1067840 CE-marking, EMC-directive CE marking (Declaration of Conformity : Only applies to machines marketed within the EU/EEA.) This machine is CE marked. This means that when delivered the machine meets the applicable "Essential Health and Safety Requirements", which are given in the EU Machinery Safety Directive, 2006/42/EC. Any person carrying out changes that affect the safety of the machine, is also responsible for the same. As proof that the requirements are met, the machine is supplied with an EU Declaration of Conformity, issued by Volvo CE for each separate machine. This EU declaration also covers attachments manufactured by Volvo CE. The documentation is a valuable document, which should be kept safe and retained for at least ten years. The document should always accompany the machine when it is sold. If the machine is used for other purposes or with other attachments than described in this manual, safety must at all times and in each separate case be maintained. The person carrying out such action is also responsible for the action which, in some cases, may require a new CE marking and the issue of a new EU Declaration of Conformity.
- 16. Presentation CE-marking, EMC-directive 14 EU EMC Directive The electronic equipment of the machine may in some cases cause interference to other electronic equipment, or suffer from external electromagnetic interference, which may constitute safety risks. The EU EMC directive about "Electromagnetic compatibility", 2014/30/EU, provides a general description of what demands can be made on the machine out of a safety point of view, where permitted limits have been determined and given according to international standards. A machine or device which meets the requirements should be CE marked. Our machines have been tested particularly for electromagnetic interference. The CE marking of the machine and the declaration of conformity also cover the EMC directive. If other electronic equipment is fitted to this machine, the equipment must be CE marked and tested on the machine with regard to electromagnetic interference.
- 17. Presentation CE-marking, EMC-directive 15 EU conformity certificate We, Volvo Construction Equipment Germany GmbH Max-Planck-Straße 1 54329 Konz Germany Retention of technical documentation by: Manager Product Platform Wheeled Excavator hereby declare that the machine specified below: Wheeled Excavator Type Serial number Output Representative sound power level (LWA) Guaranteed sound power level (LWA) Year of CE marking EW160E 115 kW 99 dB 100 dB EW180E 129 kW 100 dB 101 dB EW180E Tropical cooling 129 kW 101 dB 102 dB is compliant with the following relevant provisions: - EC Directive “Machinery” 2006/42/EC - EC Directive “Noise Emissions” 2000/14/EC - EU Directive “EMC” 2014/30/EU Significant harmonised standards used in connection with this: - EN 474–1 and 474–5 The Volvo EW160E/EW180E conforms to directive 2000/14/EC Annex VIII (Full Quality Assurance). The sound marking is based on issuance of EU Notified Body for noise measurement carried out by Volvo Construction Equipment Germany GmbH. Notified Body: DGUV; No: 0515 Test Prüf- und Zertifizierungsstelle 80687 München (Germany) Konz, <dd.mm.yyyy> <N. N.> Manager Product Platform Wheeled Excavator Volvo Construction Equipment Germany GmbH
- 18. Presentation Communication equipment, installation 16 Communication equipment, installation NOTICE All installation of optional electronic communication equipment must be performed by trained professionals and in accordance with the Volvo Construction Equipment instructions. Protection against electromagnetic interference This machine has been tested in accordance with EU directive 2014/30/EC governing electromagnetic interference. It is therefore very important that all non-approved electronic accessories, such as communication equipment, should be tested before installation and use, since they can cause interference to the electronic systems of the machine. Guidelines The following guidelines must be followed during installation: The antenna placement must be chosen to give good adaptation to the surroundings. The antenna cable must be of the coaxial type. Be careful to ensure that the cable is undamaged, that the sheath and braid are not split at the ends, the braid covers the connector ferrules and has good galvanic contact with them. The mating surface between the antenna mounting bracket and the bodywork must have clean metal surfaces, with all dirt and oxide removed. Protect the mating surfaces against corrosion after installation to maintain good galvanic contact. Remember to separate interfering and interfered cables physically. Interfering cables consist of the communication equipment's supply cables and antenna cable. Interfered cables are those which are connected to electronic devices in the machine. Install the cables as close as possible to earthed (grounded) sheet metal surfaces, since the sheet metal has a shielding effect.
- 19. Presentation Safety components 17 Safety components Genuine Volvo spare parts guarantee the best service life, reliability, and safety for the machine and operator. If reliable and purpose-built parts are not used, your safety, health, and the machine's function may be compromised. Contact your dealer and state the machine's model designation/serial number (PIN- number) when ordering spare parts. Position of PIN-plate, see section "Product plates". Your Volvo dealer always has up-to-date spare part information that is updated at regular intervals via the information system PROSIS. Safety-classified machine and spare parts Safety-classified machine and spare parts means that the components are intended to fulfil a safety function. Examples of safety-classified machine parts/spare parts Removable protective devices/guards over rotating parts and hot surfaces Protective plates, rails, covers, and steps Components included in systems to reduce sound and vibrations Components included in systems to improve the operator's visibility Complete operator's seat incl. seatbelt Decals and plates Cab filter NOTE! Safety-classified machine and spare parts shall be reinstalled, repaired, or replaced immediately if they have been removed or damaged. When changing machine operator/owner, malfunctions and defects of safety-classified machine and spare parts shall be reported immediately and an action plan shall be established. There is more important information in this Operator’s Manual about the components that are considered safety-classified.
- 20. Presentation Product plates 18 A B C E V1148961 Example of PIN number on PIN plate A Volvo Construction Equipment B Machine type C Check letters D Serial number Product plates When ordering spare parts, and in all telephone enquiries or correspondence the model designation and the Product Identification Number (PIN) must always be quoted. Product plate The product plate on the machine shows the manufacturer's name and address, model designation, PIN, machine weight, engine output and the manufacturing year. The plate is positioned under the boom on the superstructure frame. The EPA plate is positioned under the boom on the superstructure frame (North America only). Engine product plate The engine product plate contains type designation and part and serial numbers and is positioned on the engine. Travel gearbox product plate The gearbox product plate contains type designation and part and serial numbers and is positioned on the travel gearbox. Axle product plate The axle product plate contains type designation and part and serial numbers and is positioned on each axle. V|C|E|W|1|6|0|E|X|B|0|3|2|0|0|0|1
- 21. Presentation Information and warning decals 19 5 Information and warning decals The operator should know and pay attention to the information and warning plates / decals which are positioned on the machine. All plates/decals are not installed on all machines, as they are market and machine dependent. The decals/plates must be kept free from dirt, so that they can be read and understood. If they have been lost or no longer are legible, they must be replaced immediately. The part number (order number) is given on the respective plates/decals and in the Parts Catalogue. NOTE! The word WARNING is given on the warning decals for North America. 1 2 3 4 6 7 8 9 2 10 25,26 11 24 48 23 8 12 22 21 2 20 19 18 17 16 13 1 15 14 2 15 1 V1189982
- 22. Presentation Information and warning decals 20 8 49 2 39 27 18 29 22 28 8 26 30 13 31 1 32 2 15 33 38 2 15 1 37 34 36 35 8 V1189983
- 23. Presentation Information and warning decals 21 42 42 V1189984 44 Hydraulic elevated cab V1187251 23 49 43 33 45 47 46 40 41 41 15 1 1 15
- 24. Presentation Information and warning decals 22 V1179548 6 WARNING! Electric digging brake (optional equipment) — read the Operator´s manual. V1187459 5 Grapple changeover decal (optional equipment) V1152064 7 Lifting capacity, see page 373 V1108876 4 Coolant information. See page 331. V1065366 3 WARNING! Hot surfaces and rotating parts/fan. V1065364 1 Lifting point. V1065343 2 WARNING! Do not step on this surface. V1065340 8 WARNING! First read the Operator's manual before operating the machine.
- 25. Presentation Information and warning decals 23 XXXXXXX V1180289 14 EMC compliance decal (only for NA) V1065351 13 WARNING! Risk of crushing. Do not stand in the vicinity of a raised load/boom. WARNING V1127352 10 9 V1108898 WARNING! Overload warning must always be engaged when lifting a suspended load. WARNING! High voltage. Keep sufficient distance from electrical power lines. See page 199. V1108862 V1108866 12 Lifting instruction 11 WARNING! Attachment may strike the cab.
- 26. Presentation Information and warning decals 24 V1065373 17 Battery location. V1065352 18 WARNING! Risk of slipping or falling. A B ULTRA LOW SULFUR SULPHUR FREE FUEL ONLY FUEL ONLY MAX 15 ppm SULFUR 15152938 MAX 10 ppm SULPHUR 15286257 V1099517 20 Sulphur content information. See page 332 (A: for North America, B: for Europe) 19 AdBlue®/DEF filling, see page 302 V1065381 15 Attaching point for lashing/tying down. V1152065 16 WARNING! Battery - risk for explosion, corrosive burns and electric shock. (Decal placed below battery cover.) WARNING
- 27. Presentation Information and warning decals 25 V1108882 23 WARNING! Handling accumulator. Risk for explosion. See page 317. 15A V1152076 24 WARNING! Engine preheater (optional equipment / either with 240V or 120V). See page 154 for more information. 240v V1161457 26 Type of hydraulic oil filled at factory (example). V1065370 25 Machine position when checking hydraulic oil level. V1065344 27 WARNING! Hot coolant under pressure. V1108886 V1108880 21 WARNING! Risk of fire. Do not smoke during fuel filling. 22 WARNING! Risk of burning. Hot machine parts and surfaces. 28 Sound pressure level in cab.
- 28. Presentation Information and warning decals 26 V1152070 31 Fuse box layout decal (inside the fuse box) V1108872 32 Lubrication and service chart. V1173358 33 WARNING! Risk of squeezing fingers. V1161456 30 Pressure check points. 29 Refrigerant information decal (example of new version) See pages 348 and 262 for more information. reradeväxthusgaser XXXXXXXX V1180179 rane toploregdne pline• rovanésklekníové plyny• rate cu efect de sre • ratiaefetf to serar• cef • ratib'efetf t ta'serra• (NL) Bev reerde b o e i k a s r gasse•n(PL) Zawier rowane gazycieplarnia•ne(P rados comfeito de estufa•(R r •(L f k r ke plinove• (HU) Flurotartalmú üvegházhatású gázokarttatalmaz• rés• (HR) Sadaržv (L r μ • rattujakasvihuonekaasu•j(aFR) Contient des gazfàetefde ser er rados defectonivernadero • •(EL) rteTreibhausgase• greenhouse gase•s • R134a: X.XXkg GWP: X.XXXt CO2-eq rovanésklenkíové plyny•(D • (BG) 34 Sound power level outside the machine.
- 29. Presentation V1152072 36 WARNING! When leaving the machine, move the control lockout lever down to lock the system securely. 35 Battery disconnect switch V1137926 WARNING V1085557 37 Unlock - lock the hydraulic system. xxx V1108878 V1187457 41 42 WARNING! Risk of crushing. Do not enter the (only with trailer towing option, example) excavator´s working area. Maximum allowed loads for trailer towing, see page 234. Information and warning decals 27 V1152073 40 Emergency exit. V1065380 39 WARNING! Pattern changer (optional equipment), see page 94. V1152074 38 Lever and pedal functions (example).
- 30. Presentation Information and warning decals 28 V1187244 45 Hydraulic elevated cab - maximum lifting weight (only with Hydraulic elevated cab) 48 California Prop 65 decal XXXXXXXX V1197619 V1205601 49 When climbing on the machine a personal fall arrest system (PFAS) or an external access system must be used. It has to be connected to the external climbing fixture underneath this decal. Read also instruction on page 255. V1108925 44 (only with Hydraulic elevated cab) Hydraulic elevated cab decal. V1108922 43 (only with Hydraulic elevated cab) WARNING! Risk of crushing. Do not enter this area. 46 47 V1152135 (only with Hydraulic elevated cab) Notice! Hydraulic elevated cab.
- 31. Presentation USA federal clean air act 29 USA federal clean air act The Federal Clean Air Act under US Code Title 42, Chapter 85, Subchapter II, Part A, Section 7522 (a) (3) (A) & (B) prohibits the removal of or to render inoperative any air pollution control devices or the bypass, defeat or modification of an EPA certified non-road engine to a non-certified configuration. Installed components and systems of the machine and engine may be emissions related and may not be altered. Such systems and components include the exhaust and air intake systems, cooling system, fuel system, computer and electrical systems. Federal regulations implementing the Clean Air Act for non-road engines, 40 CFR 1068.101 (b) (1) reads in part as follows: You may not remove or render inoperative any device or element of design installed on or in engines/equipment in compliance with the regulations prior to its sale and delivery to the ultimate purchaser. You also may not knowingly remove or render inoperative any such device or element of design after such sale and delivery to the ultimate purchaser. This includes, for example, operating an engine with the use of incorrect fuel or engine oil that renders the emissions control system inoperative. A civil penalty up to $3,750 for each day an engine or piece of equipment is operated in violation may be accessed. Customer Assistance Volvo Construction Equipment wishes to help assure that the Emission Control System Warranty is properly administered. In the event that you do not receive the warranty service to which you believe you are entitled under the Emission Control System Warranty, we recommend that you should contact the nearest Volvo Construction Equipment regional office for assistance.
- 32. Presentation USA federal clean air act 30 Normal non-road engine use The maintenance instructions are based on the assumption that this conventional machine will be used as designated in the operator's instruction manual and operated only with the specified fuel and lubrication oils. Non-road engine maintenance Owners are responsible for properly maintaining their engines/ equipment per instructions in the Operator's Manual. This is a non-road engine of conventional design and any local dealer may perform the necessary non-road emission control maintenance as defined in this manual. Volvo recommends that the purchaser use the service program for the non-road engine, known as preventative maintenance, including the recommended engine emission control maintenance. In order to document that the proper regular maintenance has been performed on the non-road engine, Volvo recommends that the owner keep all records and receipts of such maintenance. These records or receipts should be transferred to each subsequent purchaser of the non-road engine. Service performed by your local dealer Your local dealer is best suited to give you good, dependable service since he has trained service technicians and is equipped with genuine original manufacturer's parts and special tools and the latest technical publications. Discuss your servicing and maintenance requirements with your local dealer. He can tailor a maintenance program for your needs.