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Digital Solutions for
Manufacturing
Geoff Nunan
Principal Consultant
geoff.nunan@spruiktec.com
How we help our customers
Process
Assets
Labour
Inventory
Quality
Energy	Monitoring
Yield
Optimization
Real
Time
Data
Predictive
Maintenance
MobilityAutomation
Supply
Chain
Optimization
MRP
Optimization
Live	SPC
Digital	 Quality
• Consulting
• Strategy	&	Roadmap
• Enterprise	 Architecture
• Procurement	/	Vendor	Selection
• Systems	Implementation
• Project	Delivery
• Cloud	SaaS
• Support
• 24x7	Support	Service
• Remote	Monitoring	and	Advice
Process
Assets
Labour
Inventory
Quality
Energy	Monitoring
Yield
Optimization
Real
Time
Data
Predictive
Maintenance
MobilityAutomation
Supply
Chain
Optimization
MRP
Optimization
Live	SPC
Digital	 Quality
Histogram
Complex	
Tolerances
Human	
Tasks
Process
Assets
Labour
Inventory
Quality
Energy	Monitoring
Yield
Optimization
Real
Time
Data
Predictive
Maintenance
MobilityAutomation
Supply
Chain
Optimization
MRP
Optimization
Live	SPC
Digital	 Quality
• Accumulate	Data
• Energy	Usage
• Process	Variables
• Product	Batch	Data
• Analyze
• KPI	Calculations
• Process	Deviations
• Act
• Rules	used	to	generate	alerts
• Closed	Loop	- Data	can	be	written	back	to	
equipment
Process
Assets
Labour
Inventory
Quality
Energy	Monitoring
Yield
Optimization
Real
Time
Data
Predictive
Maintenance
MobilityAutomation
Supply
Chain
Optimization
MRP
Optimization
Live	SPC
Digital	 Quality
• Capture	the	machine	state
• Running,	Stopped,	Faulted,	Blocked,	Starved
• Capture	speed,	to	understand	waste	from	slow-running
• Analyzeby	count	or	duration
• Visualize,	live
Process
Assets
Labour
Inventory
Quality
Energy	Monitoring
Yield
Optimization
Real
Time
Data
Predictive
Maintenance
MobilityAutomation
Supply
Chain
Optimization
MRP
Optimization
Live	SPC
Digital	 Quality
Process
Assets
Labour
Inventory
Quality
Energy	Monitoring
Yield
Optimization
Real
Time
Data
Predictive
Maintenance
MobilityAutomation
Supply
Chain
Optimization
MRP
Optimization
Live	SPC
Digital	 Quality
• Track	material	consumption	live
• Integrate	with	ERP	systems	to	trigger	
replenishment
• Use	wearable	to	scan	receipt	of	
materials	and	perform	’Quality	on	
receipt’	checks
• Track	production	of	finished	product	live	
&	integrate	with	ERP
Open-source Manufacturing Solutions
Open-source Manufacturing Solutions

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