Operating
Heatset Press
Crew and functions

Usually amount of crew is 2-4
   • two people adjusting color (one for each side)
   • one (or one from above) adjusting folder
   • one in reel stand
Adjusting the press

Ink feed:                                             Color register
                                                      - manually
    •   either manually or
                                                      - automatically
        automatically (closed
        loop color system)
    •   can be adjusted in CD
    •   based on print densities
        or visually on proofs


                                                          Folder
Fountain solution feed:

    •   total amount,
        manually
    •   according to paper




                             Web speed, web tension
Anatomy of average print job


                                                                                         = Efficiency ~50-60%
   Speed                                                 Average print run
                                                      ~100 000 – 150 000 cps
                                                        (4-5 reels, 60 gsm)
40’ cps/h




                                       Washing interval
                                       ~30 000 cps
                                       ~1000 cps / wash
              colour ok, folder ok
20’ cps/h




                       ~2’-5’ cps                                    Paper waste:
                                                                     • start-up: 3-5%
                                                                     • washing: 2-4%
                                                      Web break      • bindery: 1-2%
                                                     <4% of used     • other:    2-3%
                                                            reels    • Total:    8-14%


            ~30 min      changing plates, other...                                                    Time/
                                                                                                      Copies
Cost division in magazine publishing


                   Distri-
                   bution
                   ~10%
                                          Paper
                                          ~45%

      Publishing             Printing
        ~50%                  ~40%      Production
                                          ~45%

                                        Other ~10%


              Payed by:




        Readers Advertisers
        30-70% 70-30%

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Operating heatset press

  • 2. Crew and functions Usually amount of crew is 2-4 • two people adjusting color (one for each side) • one (or one from above) adjusting folder • one in reel stand
  • 3. Adjusting the press Ink feed: Color register - manually • either manually or - automatically automatically (closed loop color system) • can be adjusted in CD • based on print densities or visually on proofs Folder Fountain solution feed: • total amount, manually • according to paper Web speed, web tension
  • 4. Anatomy of average print job = Efficiency ~50-60% Speed Average print run ~100 000 – 150 000 cps (4-5 reels, 60 gsm) 40’ cps/h Washing interval ~30 000 cps ~1000 cps / wash colour ok, folder ok 20’ cps/h ~2’-5’ cps Paper waste: • start-up: 3-5% • washing: 2-4% Web break • bindery: 1-2% <4% of used • other: 2-3% reels • Total: 8-14% ~30 min changing plates, other... Time/ Copies
  • 5. Cost division in magazine publishing Distri- bution ~10% Paper ~45% Publishing Printing ~50% ~40% Production ~45% Other ~10% Payed by: Readers Advertisers 30-70% 70-30%