ORM CIP Presentation Defects Rate version 3
- 2. Engineering Defect Rate Defect Cause Identification and Immediate Reduction Work orders Change Controls Defect Prevention and Future Reduction Equipment Evaluation Upgrades Project Engineering 2 Prong Approach
- 3. Engineering Defect Rate 14% of all work orders can impact defect rate. Top 2 categories: – Metal detectors – Paint Chips Measurement – Established Number, % Reoccurrence, Category improvement before and after change.
- 4. Metal Detector Metal Detector Defect Occurrences 0 2 4 6 8 10 12 January February M arch April M ay June July August Septem ber Number of Occurrences Goal Replaced backup batteries Upgraded repeat offenders Maintenance focus on metal detectors in Tableting
- 5. Paint Chip Defect Occurrences 0 5 10 15 20 25 30 January February M arch April M ay June July AugustSeptem ber Paint Chips Installed new wall covering system Compounding Team participation Focus on cleaning methods in the modules
- 6. Foreign Matter 2005 Current FM Initiated QARs 0 5 10 15 20 FM Black Speck FM TabletsFM O therFM M etalFM Fiber FM PlasticFM PestFM Bottle FM Desiccant FM G lass FM G love/rubber FM M aterial FM Type NumberofQARs
- 7. Equipment FM Risk Assessment Breakdown Analyses/Investigation Site FM Action Item Current Listings Embedding Engineering colleagues Assigned Engineering colleagues to support FM specific in specific areas Coordination of FM teams Participation in OPM Comstat Path Forward
Editor's Notes
- #3: During the 1st quarter of this year we were assigned the task of identifying how Engineering contributes to our Site’s defect rate. Using this 2 prong approach we were able to accomplish our goals. In line with the 1st prong is defect cause identification and immediate reduction. Surveying the Engineering Department’s work order system specifically reviewing corrective work orders and change controls we identified two major FM contributors and they were Paint chips and Metal detector malfunctions. In line with the 2nd prong is defect prevention and future reduction, to insure future reduction we modified equipment and install a new facilities system.
- #6: Creating a strategy, focusing on the strategy and colleague involvement proved to be successful in reducing reoccurrences in both Metal detector and Paint chip issues. With that in mind we felt we can achieve the same results in focusing on all FM issues.