Pankaj_Prajapati
- 1. CURRICULUM VITAE PANKAJ KUMAR PRAJAPATI Passport No. - Z2444702 Expiry Date: 13/09/2022 Mob- 9603478686 E-mail: pankaj.k.prajapati@gmail.com Objective Improve & utilize my skills in a good professional environment and to be in touch with the latest technologies. Experience Summary Project (Erection & commissioning experience): 2.5 years (AN-Solution & HDAN Plant). Maintenance experience: 5.5 Years Total Experience: 8 years Company Period Designation Job Profile Dr. Reddy’s Laboratory Ltd, CTO-SEZ, Srikakulam (A.P.) Feb-2014 to till Date Team Leader (Instrumentation) Preventive maintenance of instruments as per schedule as per pharma standard & spare part managements Deepak fertilizers & Petrochemicals Corporation Ltd. Navi Mumbai, Raigad Jun-2009 to Feb- 2014 Sr. Manager (Instrumentation) Hole responsible of project (erection & commissioning) of green field project as well as preventive maintenance, ISO schedule, shut down, breakdown & modification job. Kanoria Chemicals & Industries Limited, Ankleshwar, Gujarat Mar-2007 to Jun- 2009 Instrumentation Engineer Handling all the instrumentation relative activity in shift. Work Experience Company : Dr. Reddy’s Laboratory Ltd, CTO-SEZ, Srikakulam (A.P.) Designation : Instrumentation Team Leader. Duration : Since Feb 2014 to till date. Over 8 years of Experience in Projects, Operation and Maintenance in various fields of Fertilizers, Petrochemicals, Chemicals, Pharmaceuticals and Instrumentation.
- 2. Job Responsibility:- Responsible for maintenance, trouble shooting and calibration of all plant related instruments. Also involve in activities pertaining to installation and commissioning of field Instruments, control valves and panel wiring including module Installation, programming, loop checking, module simulation using current and voltage sources in PLCs • Maintenance, troubleshooting and reconditioning of Field foundation DCS (Allen- Bradley) • Shall be preparing consumables and spares requisition and ensure optimal inventory of the same at all times. • Shall plan and carry out scheduled and unscheduled preventive maintenance as well as breakdown maintenance. • Shall calibrate SMART type Transmitters, Pressure gauges, Control valves, Pressure switches, level switches, Controllers, Flow meters, Electronic and Pneumatic Instruments. • Shall be responsible for maintaining documentation as per ISO and cGMP shall perform duties as mentioned in EHS plan. • Minimal instruments related equipment breakdown. • Minimal deviation between scheduled v/s actual maintenance. • Compliance to safety and Quality standards. • On-time calibration of equipment as per schedule or request from production department. • Zero deficiency in internal and external ISO audits. Knowledge in SAP R/3 4.6B (PM &MM Modules) system. • Working with MS-Office and MS Excel and MS Power Point for preparation various preparing various reports & presentation. • To Generate and close various preventive maintenance work order generate in the plant. • To Create and change reservation for required maintenance items. • To create, change and display of notification orders for various locations in the plant. • To maintain service entry sheet for service purchase requisition. • To Create and close calibration records for various master, secondary, Field instruments. • To change, schedule and display maintenance plan in the plant. Previous (1): Company : Deepak fertilizers & Petrochemicals Corporation Ltd. Raigad Designation : Sr. Manager (Instrumentation) Duration : Since June 2009 to Feb 2014 Job Responsibility: Project Experience: Deepak fertilizers petrochemical limited intends to build a new Ammonium Nitrate solution plant of 900 tons per day capacity & HDAN Plant of 300 tons par day capacity at Taloja, New Mumbai. The plant is green field project and will produce ammonium nitrate solution with 90.5% concentration & High Density Ammonium Nitrate. Involved in Supervision of Erection & Commissioning with following Responsibility • Supervision of Cable tray routing as per Documents.
- 3. • Supervision of Cable lying & Termination as per Junction Box Schedule at field end and Control room end. • Checking & Keeping records of Instruments received at site from Different vendors. • Supervision of Installation of instruments as per Instrument Plot plan & Hook up Drawing. • Co-ordination with the Other Department for smooth running of the project. • Continuity & Loop Checking. • Verifying Alarms & ranges in Control system with respect to Documents. • Calibration, Stroke checking& troubleshooting of Instruments & valves. • Verifying bill of material Experience in project erection of Instrument Contractor. • Responsible for ensuring adherence to time schedules for the C&I installation and commissioning activities at site. • Responsible for ensuring strict compliance to all safety norms. • Fully involved in engineering details during project. Reviewing and reporting of the project status to the management. Maintenance Responsibility: • Maintenance, Troubleshooting, reconditioning of DCS (Delta V). • Planning of shutdown job. • Planning of preventive maintenance.. • Manpower handling as per job required. • Troubleshooting with day to day problem in the field. • Installation, commissioning, calibration, configuration, testing & maintenance and Troubleshooting of all type of process instrumentation like analyzer instruments, Pressure, Level, Flow, Temp. Measuring instruments. • Having experience of Static Binder make bagging machine & palletizers. • Having experience on DCS & PLC. • Prepare monthly report, ISO documents, major breakdown report, Technician & Supervisors progress report its. Previous (2): Company: Kanoria Chemicals & Industries Limited, Ankleshwar Designation: Instrumentation Engineer Duration : Since March 2007 to June 2009 Job Responsibility: Planning & execution of preventive & shutdown maintenance. Troubleshooting with day to day problem in the field. Job Profiles : • Maintenance & troubleshooting of temperature controllers (Mashibus, Yokogawa) • Calibration & maintenance pressure gauge, temperature gauge, pressure Switch, I/P Converter, control valve,
- 4. • Differential Pressure transmitter (Yokogawa, Rosemount etc.), • Temperature, Level & Pressure transmitter (different make: Yokogawa, Rosemount) • Mass, Magnetic, Vortex flow meters (Yokogawa, Rosemount, E & H) proximity Sensors, pneumatic cylinder etc. • DCS (ABB MOD - 300), which we upgraded to ADVANT Controllers AC-460. Professional Qualification B. Tech in Electronics & Instrumentation (2002-06) from Radha Govind Engineering College, Meerut affiliated to U P Technical University, Lucknow & has secured 60.7%. Academics Qualification Intermediate from GIC, Allahabad affiliated to U P Board in 1999 & secured 54%. High school from GIC, Allahabad affiliated to U P Board in 1997 & secured 62%. Salary Present: - Rs. 625,000 per Annam Expected: - Negotiable. Notice Period: - Negotiable. Personal Profile Date of Birth : 25th July 1982 Father’s Name : Mr. Uma Shankar Prajapati Languages : English & Hindi Marital Status : Married Permanent Address : 4C, Dubey Talab, Naini, Allahabad (U P) Pin- 211008 Phone : 0532-2698984 Declaration I hereby declare that all the information furnished above is true to the best of my knowledge. If being given an opportunity to serve the organization I will leave no stone unturned to prove my ability. Date: Place: Pankaj Kumar Prajapati