Performance Evaluation of a Low Cost Creep Testing Machine

American Journal of Mechanical Engineering, 2019, Vol. 7, No. 1, 41-44
Available online at http://pubs.sciepub.com/ajme/7/1/5
Published by Science and Education Publishing
DOI:10.12691/ajme-7-1-5
Performance Evaluation
of a Low Cost Creep Testing Machine
Adib Bin Rashid*
, Md. Awal Khan, Md. Faisal Kader
Department of Mechanical Engineering, Bangladesh Military Academy (BMA), Chattogram, Bangladesh
*Corresponding author: adib8809@gmail.com
Received December 12, 2018; Revised January 15, 2019; Accepted March 15, 2019
Abstract Mechanical systems and components like steam generators or boilers, nuclear reactors, turbine rotors
are operated at very high temperature under significant stress. For this reason, the components and structures need to
be designed so that excessive creep distortion must not occur within the expected operating life of the system. Creep
is defined as a time-dependent deformation that happens when metals are subjected to constant load at high
temperature over a period of time. Knowledge of the creep behavior of metals is therefore important and for this
reason Creep testing machines are predominantly used to measure how a given material will perform under constant
load, at elevated temperature. This paper aims to study creep properties of various materials being used in high
temperature applications through locally made creep testing machine. The basic design of a creep testing machine is
the support structure, the loading device, the fixture device (grips and pull rods), and the furnace. The specimen
being tested is held in place by the grips and a furnace surrounds the test section and maintains a constant
temperature. Maximum applied load on the specimen can be 15 kg and tests could be carried out at maximum
temperature of 500°C. Creep curves of strain versus time of aluminum alloy were plotted at a different stress level
and temperature. The data are plotted in a simple manner, but analysis easily shows the effect of increased stress due
the reduction in specimen cross-section as strain increases. The creep testing machine developed in this work has
proven to be satisfactory, cost effective and good alternative to imported creep testing machine.
Keywords: creep, lattice structure, plastic deformation
Cite This Article: Adib Bin Rashid, Md. Awal Khan, and Md. Faisal Kader, “Performance Evaluation of a
Low Cost Creep Testing Machine.” American Journal of Mechanical Engineering, vol. 7, no. 1 (2019): 41-44.
doi: 10.12691/ajme-7-1-5.
1. Introduction
Creep has been acknowledged to be the most active
failure mechanism of engineering materials under stress at
elevated temperature conditions [1]. Engineering components
in many industries such as metallurgical processing, power
generation, petrochemical, spacecraft, and nuclear plants
are normally operated at very high temperature and creep
failure of different components/parts has been well reported
[2]. So as Creep in system components has catastrophic
consequences; therefore, by using testing methods, we are
capable of determining the condition and development of
creep at any early and non-critical stage [3].
Researchers are testing various samples with a creep
machine to understand the process of metallurgy and the
physical mechanical properties of a metal and determine
whether a sample or material is within the boundary of
what they are testing [4].
Creep is dependent on time so the curve that the
machine generates is a time vs. strain graph. The slope of
a creep curve is the creep rate dε/dt [5] .The trend of the
curve is an upward slope. The graphs are important to
learn the trends of the alloys or materials used and by the
production of the creep-time graph; it is easier to
determine the better material for a specific application. A
Creep strain curve is shown in the Figure 1.
Figure 1. Creep Curve showing the strain-time relationship until stress
fracture
There are three stages of creep:
 Primary Creep: the initial creep stage where the
slope is rising rapidly at first in a short amount of time.
After a certain amount of time has elapsed, the slope
will begin to slowly decrease from its initial rise.

42 American Journal of Mechanical Engineering
 Steady State Creep: the creep rate has a relatively
uniform rate and the curve shows a straight line.
 Tertiary Creep: This is a period of accelerating
creep rate that leads to fracture. It is associated with
necking and consequent stress increase, cracking,
metallurgical instability and over-aging. The material
is thus less resistant to creep at this stage. The slope
of this stage is very steep for most materials.
By examining the three stages above, scientists are able
to determine the temperature and interval in which an
object will be disturbed once exposed to the load. Some
materials have a very small secondary creep state and may
go straight from the primary creep to the tertiary creep
state. This is dependent on the properties of the material
that is being tested. This is important to note because
going straight to the tertiary state causes the material to
break faster from its form [6].
A linear graph denotes that the material under stress is
gradually deforming and this would be harder to track at
what level of stress an object can handle. This would also
mean that the material would not have distinct stages,
which would make object's breaking point would be less
predictable. This is a disadvantage to scientists and
engineers when trying to determine the level of creep the
object can handle [6].
Ritu et al. [7], Alaneme et al. [8], Khan et al. [9]
designed and fabricated cost effective, technically
efficient, and easily operated creep testing facility for
creep behavior analysis of different materials. This paper
also aims to study creep properties of various materials
being used in high temperature applications through
locally made creep testing machine.
2. Design and Construction of Creep
Testing Machine
The basic design of a creep machine is the furnace,
loading device and support structure. The main type of
creep testing machine that is most commonly used is a
constant load creep testing machine. The constant load
creep machine consists of a loading platform, foundation,
fixture devices and furnace.
The casing for the heating chamber was made with
5mm thick metallic sheet. It is first positioned and lined
with Glass wool and then plastered using a mixture of
kaolin, clay, and water. The top of the furnace is covered
with moveable metallic door. Four heating coil is mounted
inside the heating chamber and is powered through an
industrial switch linked to an AC power source. The
progression in heating measured by temperature is
monitored with the help of the LED light indicator and
temperature controller display. The assembly of the
electro-technical devices in its housing required the
connection of the thermocouple through the thermocouple
lead to the temperature controller. The gripping devices
for the mounting of the specimens for testing were
positioned within the chamber with the help of hinge both
at bottom and the top portion of the heating chamber. The
bottom portion of the gripping system connected to the
load hanger system with the help of a hinge. On
completion of the assembly of the various components of
the machine, it was cleaned using emery papers to obtain a
smooth finish and then sprayed to improve the finishing.
The interior view of the heating chamber and the external
view of the fabricated machine are presented in Figure 2.
Figure 2. Complete assembled model of creep testing machine
3. Creep Test Procedure
First, fine pieces of aluminum solder wire (3mm diameter)
were cut to a length of 50 cm. If there is any bends and
kinks in wire it should be removed and properly
straightened. Then the initial diameter of the test specimen
should be measured and recorded. Then the specimen is to
be placed between the lower and upper grips in the heating
chamber and carefully tightened by screw so that the
specimen could not move up and down. The dial gauge
was set to zero while making contact with the loading pan.
The desired load was then placed on the pan attached to
the loading system holding the specimen. The initial
extension was noted. The heating system was switched on
and desired temperature was set using the control knob.
Extensions were measured against time and consequently,
strains were obtained. The process repeated for different
temperature with load pan having 8 kg and 10 kg of mass.
4. Results and Discussions
In order to benchmark the new creep testing machine,
several standard measurements and calibrations were
made. Creep curves of strain versus time were plotted at a
stress level of 8.72 MPa and 10.9 MPa with temperature
of 300°C, 350°C and 400° C respectively.
Figure 3 and Figure 4 show the effect of temperature on
the creep curves of aluminum sample at a constant stress
of 8.72 MPa 10.9MPa respectively. From the figure, it is
observed that as the temperature increases the steady-state
creep rate increases and the rupture time decreases. High
temperature also leads to reduced primary, secondary and
tertiary creep lives.

American Journal of Mechanical Engineering 43
Figure 3. Creep curves of Aluminum sample at 8.72 MPa Figure 4. Creep curves of Aluminum sample at 10.9 MPa
Figure 5. SEM image of fractured surface at 10 kg Load
Figure 6. SEM image of fractured surface at 8 kg Load
Table 1. Reduction of diameter with load and Temperature
Sample Elongation (mm) Diameter
Reduction of
Diameter (mm)
10 kg
Load
300 °C 25.59 2.2 0.8
350 °C 20.18 2.26 0.74
400 °C 18.8 2.32 0.68
8 kg
Load
300 °C 35.56 2.34 0.53
350 °C 30.68 2.39 0.61
400 °C 26.52 2.47 0.66
From the data of Table 1, it is also observed that with
the increase of temperature and load the elongation of the
material is increased and diameter is reduced. Figure 5
and Figure 6 shows the Scanning Electron Microscope
images of the fractured surfaces at 10kg and 8 kg load
respectively and it is observed that with the increase of
temperature the deformation of the fractured surface is
increased.
0
5
10
15
20
25
30
35
40
0 100 200 300 400
Strain
(%)
Time (Min)
400 °C
350 °C
300 °C

44 American Journal of Mechanical Engineering
5. Conclusion
The creep test can be done by varying the temperature
and loads for the different specimens for the different
materials. The machine function was optimized by careful
application of some operational strategies especially
with the heating unit which is the automated part
of the machine. The thermocouple tip is positioned
close to the position of the gripping system where the
specimens are mounted to ensure that the temperature of
the specimen is at the set point temperature value
and not just the temperature of the furnace environment
that is sensed.
Regular calibration of the temperature controller
using an external probe is performed to ensure reliability
of the temperature readings obtained from the furnace.
When testing is to be performed thorough care is taken to
ensure that the specimens are tightly clamped in the
chuck to safeguard against removal of specimen when
the machine is in operation. It was also ensured that
the whole machine set up was securely fasted
to the machine frame to ensure safety of operator and
machine during testing. The mode of operation of the
machine can be easily comprehended and does not require
complicated basis for data recording. In the case of
machine malfunction, the design was made such
that all parts can be easily detached and repaired. The
replacement of any of the machine parts and fabrication
materials when required can be done easily as all parts
used in the design of the machine are relatively cheap and
can be sourced locally.
References
[1] Rosler, J., Harders, H. and Baker, M. (2007) Mechanical
Behaviour of Engineering Materials—Metals, Ceramics, Polymers,
and Composites. Springer, Germany, 333-375.
[2] Ravi, S., Laha, K., Sakthy, S., Mathew, M.D. and Jayakumar, T.
(2014) Design of Creep Machine and Creep Specimen Chamber
for Carrying out Creep Tests in Flowing Liquid Sodium. Nuclear
Engineering and Design, 267, 1-9.
[3] Muhammad Zubair Khan1, Hassan Saleem, Adil Mahi,
Aleemullah, Fazal Ahmed Khalid, Syed Asad Ali Naqvi, Tak-
Hyoung Lim2, Rak-Hyun Song Design and Fabrication of High
Temperature Creep Testing Machine American Journal of
Materials Engineering and Technology, 2015, Vol. 3, No. 3, 51-57.
[4] A. I. Smith, D. Murray, M. F. Day, "Creep Testing Equipment-Design
Features and Control"; Volume 180 Pt. 3A, 1965-66, pg.303-307.
[5] John J. MOMOH, Department of Mechanical Engineering,
Federal Polytechnic, Ado-Ekiti, "Modification and Performance
Evaluation of a Low Cost Electro-Mechanically Operated Creep
Testing Machine", http://ljs.academicdirect.org/A16/083_094.htm.
[6] Narayana, V. J. S., K. Balasubramaniam, and R. V. Prakash.
"Detection And Prediction Of Creep-Damage Of Copper Using
Nonlinear Acoustic Techniques." AIP Conference Proceedings
1211.1,2010, pg. 1410-1417.
[7] Ritu Sharma, Rajeev Rajora, Design and Fabrication of a Creep
Testing Machine & Analysis of Creep Behavior of Soldering Wire,
IJITKMI Volume 7 • Number 2 • Jan – June 2014 pp. 1-8 (ISSN
0973-4414).
[8] Kenneth Kanayo Alaneme, Bethel Jeremiah Bamike, Godwin
Omlenyi, Design and Performance Evaluation of a Sustained Load
Dual Grip Creep Testing Machine, Journal of Minerals and
Materials Characterization and Engineering Vol.02 No.06(2014),
Article ID:51156, 7 pages.
[9] MZ Khan, H Saleem, A Mahi1, Aleemullah, FA Khalid,
SAA Naqvi1, Tak-Hyoung Lim, Rak-Hyun Song, Design and
Fabrication of High Temperature Creep Testing Machine,
American Journal of Materials Engineering and Technology, 2015,
Vol. 3, No. 3, 51-57.
© The Author(s) 2019. This article is an open access article distributed under the terms and conditions of the Creative Commons
Attribution (CC BY) license (http://creativecommons.org/licenses/by/4.0/).

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