Performance evaluation of uasbr for milk processing

IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308
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IC-RICE Conference Issue | Nov-2013, Available @ http://www.ijret.org 314
PERFORMANCE EVALUATION OF UASBR FOR MILK PROCESSING
PLANT OF S.R.THORAT MILK PRODUCTS PVT.LTD AT RAJAPUR
Shashikant.R.Mise1
, Rajendra Lamkhade2
1
Professor, Department of Civil Engineering, PDA College of Engineering Gulbarga
2
AssociateProfessor, Department of Civil Engineering, Pravara Rural College of Engineering Maharashtra
srmise45@yahoo.com, rklamkhade@yahoo.com
Abstract
This work was aimed to evaluate the performance of UASBR for treating milk processing wastewater. The study has been conducted
for the UASBR installed at S.R.Thorat Milk Products Pvt. Ltd. at Rajapur, Tal. Sangamner, District Ahmednagar. The organic loading
rate was 3.69 Kg COD/m3
/day, hydraulic retention time was 10 hours, and flow rate was 10m 3/hr. And up flow velocity was 0.6m/hr.
The COD: N: P ratio was followed as 100:5:1 for nutrient feed. The performance of UASBR is reported in terms of % removal of
various wastewater characteristics by UASB process. It is observed that the biogas yield of 0.6m3
/m3
reactor volume/day is sufficient
to carry out natural mixing in the reactor. So Upflow Anaerobic Sludge Blanket (UASB) reactor can be suitable alternatives for
treatment of such wastewater to reduce overall operational cost of the treatment. [2]
Keywords: Wastewater, BOD, COD, Organic Loading Rate (OLR), Milk processing waste.
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1. INTRODUCTION
The protection and improvement of environment is a major
issue, which affects the well being of people and economic
development. The rapid urbanization and industrialization is
posing additional challenges for environmentalists for proper
management of the wastewater, to protect water quality in the
receiving water body. In recent years energy consideration and
environmental concerns have increased the interest in direct
anaerobic treatment of industrial wastes. The anaerobic
method of waste treatment offers under the present
circumstances a number of significant advantages with little
serious or inseparable drawbacks over other treatment
methods. The interest in anaerobic liquid wastewater
treatment processes in practice is sharply increasing all over
the world.
1.1 Anaerobic Process
One of the most serious problems in the use of anaerobic
treatment for low strength wastes, being the retention of a
sufficient quantity of viable sludge under short hydraulic
retention time (less than a day) now appears to have been
overcome as a result of the development of the high-rate
anaerobic processes e.g., anaerobic filters, anaerobic expanded
/ fluidized bed reactor, and Upflow Anaerobic Sludge Blanket
(UASB) reactor.[4]
One common feature offered by all the
high-rate processes is the ability to achieve high solids
retention time, even at short hydraulic retention time. In
anaerobic filters and expanded / fluidized beds, this is
accomplished by the development of biofilm on support
surfaces. [5]
1.2 Sources of Wastewater
• Process waste streams: Milk processing wastewater
• Non-process waste streams: Cooling water, Waste
wash water, Water treatment plant wastewater, Boiler
blow down, Bottling plant wash wastewater, other
wastes.
1.3 Objectives of the Study
The study was conducted at S.R.Thorat Milk Products Pvt.
Ltd., Rajapur, Sangamner, Ahmednagar, and Maharashtra with
the following objectives.
1) To determine characteristics of Milk processing
industry wastewater.
2) To study the efficiency of the UASBR.
3) To study the anaerobic digestion under optimum
conditions.
4) To find the amount of biogas produced.
2. MATERIALS AND METHODOLOGY
2.1 Analysis of General Characteristics
2000ml of effluent sample was collected for analysis of
various physico-chemical parameters such as pH, BOD,
COD, alkalinity, total solids, etc. and the analysis were
carried out as per the Standard Methods, 20th
edition.[1]
Process Design Parameters:-
Hydraulic Retention Time (HRT): 10 hours.

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Solids Retention Time (SRT): 30 days.
Organic Loading on sludge blanket: 3.69 kg COD
/m3
/ day.
Flow Regime : Constant rate for pumped inflows
Upflow velocity: 0.6 m/hour.
Flow rate: 10 m3
/hour.
COD:N:P ratio : 100:5:1
Gas production : 60 m3
/day
Inlet feed points: 2 Nos.
3. RESULTS AND DISCUSSION
3.1 Characteristics of Wastewater:
The fresh wastewater samples were brought to laboratory
to analysis the typical characteristics. The key pollutants in
the wastewater from the milk processing industry are organic
compounds and solids. Biodegradability may be estimated on
the basis of BOD / COD ratio. This ratio ranges between 0.21-
0.23, which indicates that the part of the organic compounds
in the wastewater is not easily biodegradable. The BOD5 is
534mg/L, COD is 2,461mg/L, Total Dissolved Solids in
wastewater was found to be 2382 mg/L and Total Suspended
Solids was 488mg/L.The pH value in this case varies from 7.4
– 7.6. When wastewater contains high concentration of
organic matter, dissolved oxygen depletes because of the
breakdown of organic matter, in absence of oxygen, sulphate
acts as an electron acceptor to produce H2s and odour. The
results of pH, alkalinity, percentage COD removal, Gas
production are shown in Table no.1, Table no.2 & Table
no.3.
Table1. Influent Waste Water Characteristics
Sample
No.
Time
(Days)
Temp.
o
C
pH
TDS
mg/L
TSS
mg/L
BOD
mg/L
COD
mg/L
Cl
mg/L
SO4
mg/L
TKN
mg/L
O&G
mg/L
VFA
mg/L
1 1 26 7.5 2400 486 510 2448 190 450 32.06 9 94
2 4 26 7.5 2360 500 580 2544 190 445 31.78 8 81
3 8 26 7.4 2390 476 590 2368 190 451 31.92 8 81
4 11 25 7.5 2340 468 470 2272 190 448 31.64 7 77
5 15 24 7.6 2410 512 600 2576 192 440 31.64 8 81
6 18 25 7.4 2420 490 540 2496 194 441 31.78 9 94
7 22 26 7.5 2390 470 470 2336 194 430 32.06 8 94
8 25 25 7.5 2340 488 520 2464 194 435 31.92 8 90
9 29 27 7.5 2350 508 590 2560 192 425 32.20 8 94
10 32 25 7.6 2330 498 550 2528 196 420 32.06 8 81
11 36 27 7.5 2360 478 490 2384 194 434 32.06 9 86
12 39 27 7.5 2380 480 490 2416 190 443 32.20 8 86
13 43 28 7.6 2390 492 570 2528 190 449 31.92 8 86
14 46 28 7.6 8370 472 470 2320 190 439 32.06 9 90
15 50 27 7.6 2420 474 480 2336 194 446 32.06 9 94
16 53 29 7.5 2410 482 500 2432 194 434 31.78 8 90
17 57 29 7.5 2400 486 510 2448 192 432 31.78 7 90
18 60 27 7.5 2400 494 570 2528 192 445 31.78 8 81
19 64 32 7.6 2410 490 530 2480 190 449 32.06 8 81
20 67 29 7.4 2430 504 590 2560 194 420 32.20 8 81
21 71 29 7.5 2390 504 590 2560 194 427 32.06 7 81
22 74 29 7.5 2370 496 560 2528 194 430 32.06 8 90
23 78 30 7.6 2370 492 550 2512 192 430 31.92 8 90
24 81 32 7.5 2360 488 510 2448 192 439 32.06 9 77

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Fig1. A UASBR installation for Milk Processing Wastewater
Table2. Effluent Waste Water Characteristics
Sample
No.
Time
(Days)
Temp.
o
C
pH
TDS
mg/L
TSS
mg/L
BOD
mg/L
COD
mg/L
Cl
mg/L
SO4
mg/L
TKN
mg/L
O&G
mg/L
VFA
mg/L
1 1 28 7.3 1350 80 70 240 190 148 61.74 0 17.1
2 4 28 7.3 1320 76 74 256 190 144 61.74 0 8.5
3 8 28 7.3 1340 78 68 240 190 152 62.86 0 8.5
4 11 27 7.3 1310 80 66 224 190 144 62.86 0 8.5
5 15 27 7.4 1360 72 74 256 192 140 62.58 0 12.8
6 18 28 7.3 1370 76 70 240 194 140 62.02 0 12.8
7 22 28 7.2 1390 70 68 224 194 132 61.88 0 8.5
8 25 28 7.3 1290 78 70 240 194 132 62.02 0 17.1
9 29 29 7.3 1280 72 74 256 192 128 62.16 0 12.8
10 32 28 7.3 1270 76 72 256 196 128 62.30 0 12.8
11 36 30 7.3 1280 78 68 240 194 136 62.16 0 12.8
12 39 29 7.3 1290 68 68 240 190 144 62.02 0 8.5
13 43 30 7.4 1300 70 72 256 190 148 62.16 0 8.5
14 46 30 7.4 1320 72 68 224 190 140 61.74 0 17.1
15 50 29 7.4 1310 72 68 224 194 144 61.74 0 17.1
16 53 31 7.3 1400 78 70 240 194 132 62.72 0 12.8
17 57 31 7.3 1400 76 70 240 192 132 62.58 0 12.8
18 60 31 7.3 1390 78 72 256 192 144 62.22 0 8.5
19 64 32 7.35 1400 74 70 240 190 148 62.44 0 12.8
20 67 32 7.2 1410 78 74 256 194 128 62.72 0 12.8
21 71 31 7.3 1440 72 74 256 194 128 62.72 0 8.5
22 74 32 7.25 1410 72 72 256 194 132 63.00 0 8.5
23 78 32 7.45 1390 76 72 256 192 132 63.00 0 12.8
24 81 33 7.3 1390 80 70 240 192 140 62.44 0 12.8

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Table3 Performance of UASB Reactor
Sample
No.
Time
(Days)
Percentage Removal
TDS TSS BOD COD SO4 O&G VFA
1 1 43.75 83.54 86.27 90.19 67.11 100 81.81
2 4 44.40 84.40 87.24 89.94 66.15 100 89.51
3 8 43.93 85.71 88.47 89.89 66.30 100 89.51
4 11 44.01 85.89 85.96 90.14 67.85 100 88.96
5 15 43.56 85.54 87.67 90.06 68.18 100 84.19
6 18 43.39 84.49 87.04 90.38 68.25 100 86.38
7 22 41.84 85.11 85.53 90.41 69.30 100 90.95
8 25 44.87 84.01 86.45 90.25 69.65 100 80.22
9 29 45.53 85.83 87.45 90.00 69.88 100 86.38
10 32 45.49 84.34 86.91 89.87 69.52 100 84.19
11 36 45.76 83.68 86.12 89.93 68.66 100 85.12
12 39 45.80 85.83 86.12 90.06 67.49 100 90.12
13 43 45.61 85.77 87.37 89.87 67.04 100 90.12
14 46 44.30 84.75 85.53 90.34 68.11 100 81.00
15 50 45.86 84.81 85.53 90.41 67.71 100 81.81
16 53 41.91 83.82 86.00 90.13 66.82 100 85.77
17 57 41.67 84.36 86.27 90.19 69.44 100 85.77
18 60 42.08 84.21 87.72 89.87 67.64 100 89.51
19 64 41.91 84.90 86.42 90.32 67.04 100 84.20
20 67 41.97 84.52 87.46 90.00 69.52 100 84.20
21 71 39.75 84.71 87.46 90.00 72.02 100 89.50
22 74 40.51 85.48 87.14 89.87 69.30 100 90.55
23 78 41.35 84.46 86.91 89.81 69.30 100 85.77
24 81 41.10 83.61 86.27 90.19 69.12 100 83.37
3.2 Discussion
TSS removal was in the range of 82 to 86%, the BOD
reduction was achieved in the range of 84 to 89%, the COD
reduction observed was 88 to 91%, the VFA got reduced by
80 to 90%, the sulphates removal was 66 to 72% and 100%
removal of oil and grease was observed. These values of the
percentage removal of various parameters are in itself an
indicator of the efficient and good performance of the UASB
reactor at S.R.Thorat Milk Products Pvt. Ltd., These values
are also indicative of the stability of the UASB reactor.
CONCLUSIONS
1. At the milk processing plant it has been observed that
the production of methane gas on an average is about
60m3
/day with a methane content of 75%. This
amounts to a comparative revenue generation of
Rs.1,37,970=00 per annum.
2. The fact that the UASB process generates energy
rather than consuming it, amounts to positive
environmental impact.
3. Wherever the UASB process is feasible to provide, it
is the least demanding process on resources in terms
of land, energy, operating & maintenance costs. The
land requirement is just above 5% of that of most of
the conventional treatment processes.
4. The installation & operational cost for the 100 m3
UASB reactor at S.R. Thorat Milk Products Pvt. Ltd.
has been realized as Rupees One Crore (Rupees Ten
Million).
5. The maximum COD efficiency observed is 91%.

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REFERENCES
[1] Lettinga B. Hulshoff Pol. W. 1991 : UASB process
design for various types of wastewaters (J), Wat.
Sci.Technology, - 24(8); 87.
[2] Handa, B.K. and Rajesh Seth (1990) Waste
Management in distillery industry. Journal IAEM, 17,
44-54.
[3] America Public Health Association (APHA) Standard
Methods for the Examination of Water and Wastewater,
Washington, D.C. (20th
edition)
[4] Ghangrekar .M.M. Kahalekar JU., and Sakle J.J. (2002)
Applicable loading rates for design of Upflow
Anaerobic Sludge Blanket (UASB) reactor, J. of
Institution of Enginers (India), 82, 48-53.
[5] Bal A.S. and Dhagat N.N. (201) Upflow anaerobic
sludge blankets a review. Indian J. of Environmental
Health, 43(2), 1-82.

Performance evaluation of uasbr for milk processing

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Performance evaluation of uasbr for milk processing