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PET Packaging Materials
Polyethylene terephthalate (PET) is a commonly used plastic in
    the packaging industry. Common PET products include:
•   Take-out containers
•   Baked goods containers
•   Bottled water
•   Ketchup
•   Jars (peanut butter and
    mayonnaise)
•   Juices and carbonated drinks
•   Frozen foods
•   Cosmetics
•   Household products
Composition of PET Plastic



PET is a thermoplastic polymer resin from the polyester family. It is a
    polymer that is formed by combining modified ethylene glycol and
    purified terephthalic acid or dimethyl terephthalate. Although its
    name contains polyethylene, PET does not contain polyethylene.
PET Plastic Characteristics

•   High clarity
•   Good chemical resistance
•   Good gas and moisture barrier
•   High impact resistance
•   Medium rigidity (semi-rigid to rigid)
•   Medium scratch resistance
•   Food contact safety
•   Temperature tolerance of -50 degrees F to 110 degrees F
Origins of PET Plastic

Although PET plastic was patented in 1941, the first PET bottle
    was not produced until 1973.
How are PET plastics made?



There are two primary processes for producing a PET package.

•   Thermoforming – a process by which a sheet of PET plastic is
    heated and shaped using a mold into the desired shape.
•   Blow Molding – typically used to make containers with
    narrow mouths
Thermoforming vs. Blow Molding PET Plastics

Thermoforming allows for custom shaping of PET plastic into any
   desired shape. PET plastic is often used to produce
   clamshells, bakery containers or take-out containers.

Blow molding is primarily used to create bottles.
Why PET Plastic?

PET plastic has a variety of characteristics that make it desirable
   for use as packaging material.

•   PET is suitable for varied uses. Some of the factors that make
    it so versatile include:
    •   Transparent color
    •   Lightweight nature
    •   Strength
    •   Shatterproof qualities
    •   Inherent barrier-like qualities
    •   Food safe material
    •   Recyclability
Consumer Benefits of Using PET Plastic
                   Containers

PET plastic continues to be a prevalent material used by
   packaging companies for other properties including:

•   Ease of storage
•   Easy cleaning
•   Portability
•   Ability to re-seal
Benefits of Using PET Plastic for Packaging Your
                       Products
In addition to being highly convenient for consumers, PET plastic
    is easy to use allowing for creativity when it comes to
    packaging design. PET allows for:

•    Distinctive brand packaging
•    Innovative packaging designs
•    A wide-array of applications
Benefits of Using PET: Barrier-Like Properties

PET’s inherent barrier properties protect and preserve packaged
   products against moisture (oxygen migration) and carbon
   dioxide.

•   Advanced technologies can increase protection for packaged
    products. These include:
    •   Oxygen scavenger additives
    •   Multi-layers and laminate with additional oxygen and carbon dioxide
        barrier properties
    •   Silicon oxide (glass) coatings
    •   Carbon coatings
Benefits of Using PET: Lightweight Nature

PET packaged products:

•   Increase efficiency in packaging and shipping
•   Enable lighter secondary shipping
•   Reduce fuel needs for shipping
•   Minimize greenhouse emissions
Benefits of Using PET: Strength & Integrity

PET plastic can be made to be semi-rigid to rigid. It is often the
   number one choice for small consumer products and food
   packaging due to it’s

•   Impact resistance
•   Scratch resistance

PET’s natural ability to resist scratching and overall strength and
   integrity allow manufacturers to strive for lighter-weight
   packaging designs.
Benefits of Using PET: Barrier-Like Properties

PET’s inherent barrier-like properties make PET highly suitable
   for a variety of product packaging.

Most importantly, PET’s protection against oxygen transmission
  increases shelf life and freshness.

In comparison:
• PET is ~9 times more effective as a barrier against oxygen
    transmission
• PET is over 40 times more effective as a barrier against
    oxygen transmission
Benefits of Using PET: Food Safety

PET is a food-safe material, making it a convenient choice for
   packaging of food products.

A few food safety elements of PET:
• FDA approved for food and beverage contact
• Low hazard (handling or inhaling)
• Does not contain BPA
• Does not contain heavy metals
• Extremely low toxicity
Benefits of Using PET: Recyclability


Recycling of PET is well established, making it the most widely
   recycled across the world.

About PET recycling:
• PET can be recycled more than once
• Almost all recycling programs accept PET bottles, and many
   accept PET thermoforms
• PET can be recycled into fiber, fiberfill, carpeting, strapping,
   food and non-food bottles and PET packaging
Benefits of Using PET: Recyclability

PET recycling results in:
• Conservation of raw materials
• Reduced energy use
• Reduced greenhouse gas emissions
Applications of PET Packaging: Food Industry


Thermoformed PET plastic is often used in the food and
   restaurant industry in the form of baked good packaging and
   take-out containers.

PET plastics in the food industry include:
• Clamshells
• Deli containers
• Microwaveable food trays (frozen food)
   •   Crystallized PET
Applications of PET Packaging: Other Industries

PET can also be used for product packaging in the following
   industries:

•    Cosmetics (Health and Beauty)
•    Retail (Small Household Goods)

The use of PET plastic for other industries usually comes in the
   form of blisters.
Resources



PET Basics: Features, Benefits & Information Resources
http://www.napcor.com/pdf/v4-
    11_NAPCOR_PET_Interactive.pdf
Plastic Ingenuity

Plastic Ingenuity is one of the largest custom thermoformers in North
    America, with in house thermoforming, tooling and extrusion
    capabilities. The PI team specializes in creating innovative
    packaging solutions through vertical integration, with unmatched
    speed to market.

A member of the Thermoforming Institute, and a multi-plant
   manufacturing operation with facilities across North America, PI is
   committed to being an employer of choice and preserving the
   environments and communities we call home.

    Visit www.plasticingenuity.com for more information.

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Benefits And Applications of PET Plastic Packaging

  • 2. Polyethylene terephthalate (PET) is a commonly used plastic in the packaging industry. Common PET products include: • Take-out containers • Baked goods containers • Bottled water • Ketchup • Jars (peanut butter and mayonnaise) • Juices and carbonated drinks • Frozen foods • Cosmetics • Household products
  • 3. Composition of PET Plastic PET is a thermoplastic polymer resin from the polyester family. It is a polymer that is formed by combining modified ethylene glycol and purified terephthalic acid or dimethyl terephthalate. Although its name contains polyethylene, PET does not contain polyethylene.
  • 4. PET Plastic Characteristics • High clarity • Good chemical resistance • Good gas and moisture barrier • High impact resistance • Medium rigidity (semi-rigid to rigid) • Medium scratch resistance • Food contact safety • Temperature tolerance of -50 degrees F to 110 degrees F
  • 5. Origins of PET Plastic Although PET plastic was patented in 1941, the first PET bottle was not produced until 1973.
  • 6. How are PET plastics made? There are two primary processes for producing a PET package. • Thermoforming – a process by which a sheet of PET plastic is heated and shaped using a mold into the desired shape. • Blow Molding – typically used to make containers with narrow mouths
  • 7. Thermoforming vs. Blow Molding PET Plastics Thermoforming allows for custom shaping of PET plastic into any desired shape. PET plastic is often used to produce clamshells, bakery containers or take-out containers. Blow molding is primarily used to create bottles.
  • 8. Why PET Plastic? PET plastic has a variety of characteristics that make it desirable for use as packaging material. • PET is suitable for varied uses. Some of the factors that make it so versatile include: • Transparent color • Lightweight nature • Strength • Shatterproof qualities • Inherent barrier-like qualities • Food safe material • Recyclability
  • 9. Consumer Benefits of Using PET Plastic Containers PET plastic continues to be a prevalent material used by packaging companies for other properties including: • Ease of storage • Easy cleaning • Portability • Ability to re-seal
  • 10. Benefits of Using PET Plastic for Packaging Your Products In addition to being highly convenient for consumers, PET plastic is easy to use allowing for creativity when it comes to packaging design. PET allows for: • Distinctive brand packaging • Innovative packaging designs • A wide-array of applications
  • 11. Benefits of Using PET: Barrier-Like Properties PET’s inherent barrier properties protect and preserve packaged products against moisture (oxygen migration) and carbon dioxide. • Advanced technologies can increase protection for packaged products. These include: • Oxygen scavenger additives • Multi-layers and laminate with additional oxygen and carbon dioxide barrier properties • Silicon oxide (glass) coatings • Carbon coatings
  • 12. Benefits of Using PET: Lightweight Nature PET packaged products: • Increase efficiency in packaging and shipping • Enable lighter secondary shipping • Reduce fuel needs for shipping • Minimize greenhouse emissions
  • 13. Benefits of Using PET: Strength & Integrity PET plastic can be made to be semi-rigid to rigid. It is often the number one choice for small consumer products and food packaging due to it’s • Impact resistance • Scratch resistance PET’s natural ability to resist scratching and overall strength and integrity allow manufacturers to strive for lighter-weight packaging designs.
  • 14. Benefits of Using PET: Barrier-Like Properties PET’s inherent barrier-like properties make PET highly suitable for a variety of product packaging. Most importantly, PET’s protection against oxygen transmission increases shelf life and freshness. In comparison: • PET is ~9 times more effective as a barrier against oxygen transmission • PET is over 40 times more effective as a barrier against oxygen transmission
  • 15. Benefits of Using PET: Food Safety PET is a food-safe material, making it a convenient choice for packaging of food products. A few food safety elements of PET: • FDA approved for food and beverage contact • Low hazard (handling or inhaling) • Does not contain BPA • Does not contain heavy metals • Extremely low toxicity
  • 16. Benefits of Using PET: Recyclability Recycling of PET is well established, making it the most widely recycled across the world. About PET recycling: • PET can be recycled more than once • Almost all recycling programs accept PET bottles, and many accept PET thermoforms • PET can be recycled into fiber, fiberfill, carpeting, strapping, food and non-food bottles and PET packaging
  • 17. Benefits of Using PET: Recyclability PET recycling results in: • Conservation of raw materials • Reduced energy use • Reduced greenhouse gas emissions
  • 18. Applications of PET Packaging: Food Industry Thermoformed PET plastic is often used in the food and restaurant industry in the form of baked good packaging and take-out containers. PET plastics in the food industry include: • Clamshells • Deli containers • Microwaveable food trays (frozen food) • Crystallized PET
  • 19. Applications of PET Packaging: Other Industries PET can also be used for product packaging in the following industries: • Cosmetics (Health and Beauty) • Retail (Small Household Goods) The use of PET plastic for other industries usually comes in the form of blisters.
  • 20. Resources PET Basics: Features, Benefits & Information Resources http://www.napcor.com/pdf/v4- 11_NAPCOR_PET_Interactive.pdf
  • 21. Plastic Ingenuity Plastic Ingenuity is one of the largest custom thermoformers in North America, with in house thermoforming, tooling and extrusion capabilities. The PI team specializes in creating innovative packaging solutions through vertical integration, with unmatched speed to market. A member of the Thermoforming Institute, and a multi-plant manufacturing operation with facilities across North America, PI is committed to being an employer of choice and preserving the environments and communities we call home. Visit www.plasticingenuity.com for more information.