Plant design and building layout of seed processing unit

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PLANT DESIGN AND LAYOUT OF
BUILDING OF SEED PROCESSING
UNIT
PRESENTED BY
KIRN DASANAL
PALB7319
01/06/2018
1

CONTENTS
 Introduction
 Logistics
 Essential requirements
 Plant building layout
 Financial analysis
 Project implementation schedule
 Conclusion
 References
01/06/2018 2KIRAN DASANAL PALB7319

INTRODUCTION
 Seed has been an important agricultural
commodity.
 Seed processing is a vital part of the seed
production needed to move the improved
genetic materials of the plant breeder into
commercial channels for feeding the rapidly
expanding world population.
 Seed processing is that segment of the seed
industry responsible for upgrading seed
improving planting condition of seed, and
applying chemical protectants to the seed.

LOGISTICS
1)Entrepreneurship
• requisite experience about this business and can
easily manage the unit.
2)Location
• have a excellent irrigation facilities
• farmers are already aware of seed production
programes.
• must connected with roads and rails.
3)Seed Production by Private Sector
• Seed production by private sectors starts from
the procurement of breeder seed from State
Agricultural Universities and ICAR Institutions.

CONT….
 Then the seed is cultivated by private sector or
by contract growers with proper supervision of
State Seed Certification Agency personals which
is a third party certification agency of the state
department of agriculture.
 Production plan;prepare a production plan per
year based on the data of other seed processing
units present in that area.

ESSENTIAL REQUIREMENTS FOR
SUCCESS OF SEED COMPANY
I. Farm
II. Processing plant
III. Electricity
IV. Buildings
V. Raw materials
VI. Man power
VII. Marketing

BUILDINGS
 Seed processing plant building, seed stores,
reject store and office accommodation is needed
to perform the processing and storage works
successfully.
 Building design is done based on the capacity of
the plant.

PLANT BUILDING LAYOUT
 Seed processing plant building will comprise
of following components:
1. Receiving-cum-drying platform
2. Processing area
3. Auxiliary building

RECEIVING-CUM-DRYING PLATFORM
 An open platform of size 10m x 10m will be
provided. The platform will be having a plinth
of 0.9 m above the ground level.
 This area will be utilized to receive the raw seed
and to sun dry small lots of crop seeds.
 This area can also be utilized for storage of
seeds on wooden palettes.
 The platform will be connected to processing
shed through a rolling shutter.

PROCESSING AREA
 The processing area will be situated between the
shed and ventilated storage building.
 The hall will be connected to ventilated flat
stores through a covered gallery for easy
movement of processed and packaged seed to
seed stores.
 The hall will have a big rolling shutter of size
3m x 3m in the processing plant to permit entry
of seed processing equipment into the hall for
installation.

CONT….
 The processing hall will be of size 20 m x 10 m
x 6.5 m. Height will be kept to facilitate
installation of the seed processing equipment
and machinery.
 The shed will have sufficient provision for
natural as well as forced ventilation in order to
maintain congenial atmosphere inside the shed.
 The shed will accommodate seed scalping, seed
processing and packaging equipment and will
have sufficient space for weighing and
packaging.

SEED PROCESSING UNIT

SEED STORAGE BUILDING

Auxiliary building
 In addition to building discussed above, a
provision will also be made for generator room.
 One tube well is available at the site, which will
be used for construction works and drinking as
well.
 Entire complex will have a good drainage system.
 Provision for fire fighting equipment such as
extinguishers, water buckets, sand buckets etc will
be made to fight minor fire hazards. The purchase
of these items will be made through contingency
grant.

GENERATOR ROOM

WATER TANK

DRAINAGE SYSTEM

OFFICE BUILDING

ROAD

VEHICLE PARKING PLACE

SAND BUCKETS
01/06/2018 KIRAN DASANAL PALB7319 22

SEED SALE COUNTER

ABOUT PLANT BUILDING
 The processing plant building will be constructed
as per CPWD/PWD norms.
 It will have tubular trusses,
 AC sheets pitched hole roof,
 cement concrete
 flooring finished with water-proofing cement
paint,
 aerated, ventilated, rat proof and bird protection.
 Sealed doors will be provided in these buildings.
Buildings will be suitably planned to have
interconnection for movement of seeds and
materials.

CPWD
The central public works department of india is
a premier central government authority in
charge of public sector works.
CPWD came into existence in july 1854
The central public works department, under the
ministry of housing and urban affairs, deals with
buildings, roads, bridges, flyovers, complicated
structures like stadiums, auditoriums ,
laboratories, bunkers , border fencing, border
roads ( hill roads), etc.

LAYOUT OF SEED PROCESSING UNIT

PROPOSED LAYOUT

LAYOUT OF NSP

FINANCIAL ANALYSIS
S.
No
Description Area Rate/U
nit
(in Rs.)
Amount
(Rs. in
lakhs)
1. Threshing/drying platform with 0.90 m
plinth height
100 m2 825/m2 0.825
2.
(a)
Plant building for temporary store of raw
seeds, processing machines as per layout
plant
200 m2 3850/m2
7.7
(b) Room for DG set 45 KVA 25 m2 3000/m2
0.825
(c) Room space for Plant Incharge,
certification packing material, chemicals,
workshop for storing of spare parts, tools,
processing screens and toilet etc.
50 m2 3850/m2
1.925

CONT….
3. Seed storage, 250-300 tonnes 200 m2 4405/m2 8.81
4. Boundary wall (200 m) 900/m 1.98
5. Cement concrete Road (125 m
x 4 m), 25 cm thick
500 m2 550/m2 2.75
6. Site development like drainage,
security etc @ 10% total
expenditure given above
2.42
SUB TOTAL 27.225
Contingency @ 3% 0.816
GRAND TOTAL = 27.22 lakhs

PROJECT IMPLEMENTATION SCHEDULE

CONCLUSION
 The project has been proposed with the aim to
establish a 2 tonne per hour capacity seed
processing plant.
 As is evident from the financial analysis that the
project is sound and estimated results are
encouraging.
 Hence the project may be considered for
financing under the scheme of GOI for boosting
seed production in private sector.

REFERENCES
 Proposal project report of seed processing unit
of padhanpali village, dist. Bargarh,orissa state.
 Based on the suggestions of dr prasanna
kumar,asso prof,dept of agril eng,coa bengaluru

THANK YOU

Plant design and building layout of seed processing unit

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