PlantConnect Presentation
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Plantconnect® is an IoT platform designed for real-time monitoring and control of industrial devices across multiple sites. It integrates various devices and sensors, enabling proactive maintenance, resource utilization, and real-time alerts. The platform features data acquisition, visualization, asset management, and reporting functionalities to enhance operational efficiency in industrial settings.
PlantConnect Presentation
- 1. www.plantconnect.net An ISO 9001:2008 company PlantConnect® Presentation
- 3. Internet of Things (IoT) Platform for Monitoring & Control of Industrial Devices
- 4. Monitor Devices • Same or different types of devices Location • Located in a single or multiple plants (sites) Time and place • Anytime (24x7) • From anywhere Frequency • Continuous OR Need-based
- 5. Packaging m/c Test Beds Wire drawing / cutting m/c Any PLC controlled m/c Devices fitted with a Controller / PLC / HMI Plastics m/c (Injection moulding, extruders) Boilers Pumps Chillers Gas Analyzers Weather Stations ? Other Devices Which Devices
- 6. Connect with Sensors Connect directly with field sensors through PlantConnect integration with 3rd party IO modules IO Modules from - National Instruments - Renu Electronics - Other vendors
- 7. Business Drivers Perform proactive maintenance Use skilled manpower more effectively Get a ‘differentiator’ in support and service Monitor plant KPIs Get plant health alerts via SMS and email Integrate plant data with enterprise systems Real time reports Improve resource Utilization by reducing downtime Build traceability in production Energy Monitoring
- 8. Components Data Acquisition Module (DAM) • Installed at each site • Connects to devices, polls data and sends to PlantConnect server PlantConnect Server • Web server located anywhere on internet / intranet • Receives data from all DAM • Provides functions to clients for real time monitoring, reporting, analysis Browser based client • PC • Tablet • Mobile
- 9. • PlantConnect DAM installed on each site. It collects data from equipment in real time • PlantConnect Server on customer premises / cloud • The data from each site is sent to PlantConnect server over internet • PlantConnect server processes the data…tops it up with intelligence…and presents it to different types of users like Support Team, Managers, Top Management • Each user sees what is relevant to him/her Deployment Real time data acquisition using protocols like Modbus, OPC etc.
- 11. Functional Modules Visualization Alarm Management Historian Asset Management and Maintenance Data Analysis and Reporting Integration Configuration
- 12. Visualization • Device tree • Hierarchical view of complete installation • Device status icons • Role based dashboards – System level and Device level • Drill down to individual devices from the dashboard • Real time data values / trends
- 13. Visualization • Real time data trend • Real time data values • Android application • Access device status, real time data and alarms from anywhere using your smart phone or tablet
- 14. Alarm Management • Parameter limit based alarms • Conditional alarms (see details on next slide) • Alarm alert on browser client, mobile app • Alarm alert by SMS, email • Alarm escalation
- 15. Historian • View / print historical data values • View / print historical data trend • View / print alarms archive • Rollup data views • Apply simple functions like avg., min., max. • Export data to CSV / SQL / Custom format • Send exported data to other systems via FTP, web service etc. • Schedule data export
- 16. Condition Based Processing Define conditions • Based on multiple parameters • Multiple conditions joined by AND / OR • Attach periodicity / number of occurrences to the condition Examples - (Pressure1 < 68 AND Valve1 = OFF ) If this occurs 5 times in 30 minutes, then set condition true (Abs(Zone1Temp – Zone1SetTemp) >= Zone1TempTolerence OR Abs(Zone2Temp – Zone2SetTemp) >= Zone2TempTolerence ) If this condition occurs and stays for 10 seconds, set condition true
- 17. Condition Based Processing Condition Processing Attach condition to one of following Condition Based Alarms Generates an alarm when condition occurs Condition Based Maintenance Generates maintenance workflow State change Records a state change for device / process when condition occurs Execute logic Executes custom logic when condition occurs. Used for performance / efficiency calculations
- 18. Execution of Custom Logic • Plug-in custom logic modules. These are executed – Time based – Every polling cycle – Based on condition evaluation
- 19. Asset Maintenance • Maintenance scheduling – condition based / running hours based / periodic • Maintenance alerts • Maintenance logging Asset Maintenance • Maintenance Due Report • Maintenance Logs Maintenance Reports back • Define asset health conditions • Raise alerts when the condition occurs • Send SMS / Email for each alert
- 20. Data Analysis & Reporting • Standard as well as customized reports • Automatic report scheduling and delivery as file, email, hard copy Reports • Trends • Charts (X-Y chart, pie chart, bar chart etc.) Charts • Data entry engine – Define and generate data entry screens, for manual data • Any report / chart can contain manual as well as automatic data Data Entry Engine back
- 21. Report Builder Report Definition Define reports consisting of raw data, configuration, processed data, expressions etc. Data grouping by interval Functions like avg, min, max, sum etc. on detail and summary sections Publishing Publish reports for specific devices and user roles Once published, users can use the report like any standard report Reporting power in your hands
- 22. Integration • Get Data Interface • Integration with different data sources • Devices / OPC HDA / SQL / Custom sources Downward Integration • Put Data Interface • Integration with Enterprise Applications • Data stored as binary files / CSV files / SQL / XML / Custom format Upward Integration back
- 23. Configuration • Extensive configuration tool to configure sites, devices, parameters, users etc • Remote configurable DAM Configuration • User authentication – password + IP address • Role based authorization • Device – User matrix for access rights • Secure data storage Access Control and Security back
- 24. Device Drivers Generic AQMS Plastics Others Modbus RTU Modbus TCP OPC DA OPC HDA OPC UA Euromap 63 GSI – Generic Serial Interface Thermofisher Teledyne API Forbes Marshall Codel MetOne Eco Physics Bayren Hessen protocol (Horiba and others) File based drivers Envidaq Selogica – Arburg machines MC3F – Krauss Mafai machines MC4 - Krauss Mafai machines Euromap 63 NI Compact DAQ FX2N – Mitsubishi PLC Omron PLC Fanuc CNC Controllers
- 26. Smart Factory Solution - SFactory
- 28. sFactory– Sample Widgets / Reports
- 29. Remote Asset Management (RAMS) After Market Service (AMS) - Faster & better service - Remote Support - Reduced AMS costs Collaboration with customers - Troubleshooting - Condition based maintenance - Equipment usage best practices - Remote monitoring platform Analytics - Performance analysis - Breakdown patterns & statistics - Valuable data for product improvement Sales - Customer satisfaction - Repeat business - Spares requirements Give VOICE to your Equipment Remote Asset Management Solution for Capital Equipment Manufacturers Allows OEM to monitor assets installed on customer sites
- 30. RAMS – Sample Widgets / Reports
- 31. • Web based Environment Quality Monitoring System • Applications – Ambient Air quality monitoring – Stack emissions monitoring – Water quality monitoring – Effluent monitoring • Connectivity to gas analyzers, SPM analyzers, water analyzers, weather stations from various manufacturers Compliant with Indian Pollution Control Board (PCB) requirements EnviroConnect®
- 32. EnviroConnect® – Sample Widgets / Reports
- 33. PlantConnect® Insights Plant Connect Insights Data Management Solution for Process Plants Data historian Report Builder – define and publish reports on the fly Custom reports and dashboards developed as per your needs Plant / equipment performance calculations
- 34. PlantConnect® Insights Report Builder Real time reporting solution Define and publish reports on the fly Custom reports and charts developed as per your needs Collects real time data from plant DCS, other devices Reports basis machine data + manual data Reports over intranet / internet On demand reports + scheduled reports
- 35. Standard Reports for Dairy 32 standard reports. Some of these are - • Cream Pasteurizer Report • Mass Balance Report • Equipment Master Report • Equipment Running Hrs Report • Lab Milk Testing Report • LYE Uploading Report • Milk Closing Report • Milk Pasteurizer Report • Process CIP Report • Product Transfer Report • Silo Testing Report • Tanker CIP Report • Utility Consumption Report • Economizer, Cond and Accumulator Parameters Report • Power Monitor Data Report
- 37. SFactory Case Study - Energy Power Plant Sub-Station Energy Management - Energy consumption analysis - Peak load management - Circuit overload / trip alerts
- 38. SFactory Case Studies - Plastics German plastics company Integration with MES - Data Acquisition from Injection Moulding Machines of Arburg and Demag - Integration of data in Customer’s Manufacturing Execution System via SQL Server Multiple plants of a plastics company in India Production Monitoring - 3 plants – total 40 injection moulding machines - Plant / shift / machine performance monitoring - Condition based maintenance - Reporting
- 39. RAMS Case Study OEM manufacturing Paper Processing Machines Remote monitoring of machines installed at customer sites DAM installed on machine controller More than 60 machines monitored round the clock System used by OEM and machine users Objectives - Improve customer service - Reduce AMC / warranty costs - Ensure increased machine life by Just In Time (JIT) maintenance - Production data collection for R&D
- 40. EnviroConnect - CPCB Server for FM EnviroConnect server installed in CPCB on behalf of Forbes Marshal • Real time CEMS and ETP data collection from various plants throughout the country • Around 300 devices connected • Largest environment data server in India in terms of number of devices connected • Same system accessed by industries and regulators
- 41. PlantConnect Insights A Dairy in Gujarath, India - Connected to 7 devices DCS for milk plant DCS for refrigeration plant Milko scan - 2 Titrator - 2 Weigh bridge - Objectives Real time reporting, 38 reports Maintenance alerts
- 42. Customers
- 43. Features PlantConnect® Overview Applications Case Studies About AIPL A little bit about company…
- 44. Ascent Informatics (India) Pvt. Ltd. Software Solutions for Industrial Automation Thought leader in convergence of Industrial Automation & Information Technology
- 45. About AIPL People Our customers, employees and associates Processes • ISO 9001:2008 • Process driven, but agile approach Products Innovative IT solutions in Industrial Automation We believe in….
- 46. USPs We work beyond technology Hardware neutral solutions Mix of product and custom development Flexible and sensitive to client’s needs Optimum Quality Management System certified by ISO Resources continuity and retention Involvement of top management in projects Cost effective and great value for money
- 47. Industrial Automation Applications Types of applications developed Web based monitoring and control Plug and play instrumentation platform Data loggers / Data Acquisition Servers Web enabling of hardware SCADA Device Drivers Many more…
- 48. Our customers are saying… We would absolutely recommend AIPL to other firms looking for a good partner, and would give them the highest recommendation. - Steve Drevik, CEO, Agilaire LLC We are delighted to have been able to work with AIPL and strongly believe that their flawless execution was a key factor to our project success. - Director, Motion Business US & Asia, A Public Company in CA, USA Everyone at AIPL is proactive, flexible, energetic and capable to accept and meet new challenges. - Mahesh Washikar, CEO, FuturePath
- 49. Thank You! Dr. Arvind Tilak, Jt. CEO arvind.tilak@aiplindia.com Mr. Anand Taparia, Manager – Business Dev. anand.taparia@aiplindia.com Or call us at +91 20 6500 4608 Ascent Intellimation Pvt. Ltd. ‘Dnyanamayi’, 1, Shreeniketan Society, Kothrud, Pune 411038, India www.plantconnect.net