Presentation on spirality & shrinkage
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Spirality and shrinkage are common problems in knitted fabrics that can be influenced by various factors. [1] Spirality occurs when wales are not perpendicular to courses and is affected by yarn twist, count, fabric structure, and machine settings. [2] Shrinkage is a decrease in length or width upon washing and is mainly due to yarn swelling; it can be impacted by GSM, stitch length, and fabric type. [3] The document discusses measuring and reducing spirality and shrinkage through parameters like yarn and fabric properties as well as processing methods.
Presentation on spirality & shrinkage
- 2. SUPERVISING TEACHER A.K.M FARIDUL AZAD Assistant Professor Head Of The Department Department of Fabric Manufacturing Technology Pabna Textile Engineering College, Shalgaria, Pabna-6600 Name Exam Roll Reg. No. Session MD.EKRAMUL HASAN 070065 4534 2006-2007 PREPARED BY
- 3. Abstract • Spirality is a common problem in weft knitted fabric. It is the de- twisting tendency of yarn in the fabric. It appears in mostly in single jersey fabrics but in double jersey fabrics this level in about zero. The causes of formation of spirality in twistness in the yarn and increase it by using more number of needles and multifeeders machine so on. It can reduce in different ways but not remove from the fabrics. • Shrinkage is the dimensional change in length and width wise in the fabric. It mainly occurs for swelling of yarn. So, it appears more in cotton fabrics than synthetic fabrics. It can reduce the shrinkage by using stenter machine after dyeing and drying the fabric. Also, if the higher GSM/lower stitches length/lower twist fabric contains lower shrinkage of fabric. • For measuring the spirality and shrinkage at first we have done ISO-6330 washing then use ISO: 16322-2 for spirality and ISO- 5077 for shrinkage. And these are international standard of these measuring systems.
- 4. Shrinkage: A dimensional change resulting in a decrease in the length or width of specimen subjected to specified condition is known shrinkage. Spirality: If the Wales of the knitted fabric are not perpendicular to the course and skew to the right or left Spirality occurs in the fabric. This creates serious problem, especially in the apparel industry. Yarn twist: Twist is the measures of the spiral turns given to a yarn in order to hold the constituent fibers or threads together. Amount twist i. e. TPI greatly influenced the fabric Spirality. Twist liveliness: The tendency of a yarn is to twist or untwist spontaneously. The direction of twist liveliness or torque S or Z twist change that takes place spontaneously when an end or hanging loop is allowed to rotate freely. Higher amount of twist leads high liveliness and creates fabric Spirality. Dry Relaxed State: The fabric moves to this state with time. The dry relaxed is restricted by fabric structure and fiber type. Only wool can attain this state. Wet Relaxed State: Static soak in water and dry flat. This state tight structure doesn’t always reach a true relaxed state. Only wool and silk can attain this state. Soak water with agitation or agitation in steam or static soak at selected temperature (below 900 C)
- 5. Calculation for spirality percentage: X =Average deflection length from the seam line Y= Sample length, Spirality% = Washing process: ISO 6330 Determination of spirality after laundering knitted fabrics: ISO 16322-2
- 6. Causes The residual torque. Count of yarn, Fabric structure, GSM Fabric Relaxation, No. of feeder. Twist direction, Machine rotation, Spinning system, Fabric finishing. etc.
- 7. Considering the following parameters can control spirality Count The yarn is finer, the spirality will be more due to more twisting. Fig: Effect of spirality on GSM (34Ne Combed yarn) Fig: Effect of spirality on GSM (26Ne Carded yarn)
- 8. Twist Twist multiplier: TM=TPI/√count So when TM is increased, TPI also increased & the spirality of fabric also increased. TM Twist liveness (cm) Spirality (degree) 3.2 19.69 4.2 3.5 25.99 6.5 3.8 28.96 7.3 Twist factor: TF= TPcm × √tex So, when TF is increased, TPcm also increased & spirality of fabric also increased.
- 9. Blending of fibre • 100% cotton yarn shows more spirality than polyester- cotton blend yarn on different procedure of dry. FOR 100% COTTON OF SINGLE JERSEY FOR BLENDED (COTTON + POLYESTER) OF SINGLE JERSEY
- 10. Fabric structure • In single jersey fabric has more spirality than rib & interlock. • No appreciable problem of spirality in rib & interlock fabric. Effect of fabric structure with Tumble dry on spirality
- 11. GSM • In plain single jersey fabric GSM increases, spirality decreases.
- 12. Direction of m/c rotation • Z-twist yarn gives z skew, s-twist gives s-skew to the fabric. With multifeed m/cs , the fabric is created in helix, which gives rise to course inclination & consequently wale spirality . Direction depends on the rotational direction of the knitting m/c. Earlier research work revealed that, for a clockwise rotating m/c, the wale would be inclined towards the left. Thus producing the spirality.
- 13. Effect of stenter m/c Before stenter (For Plain Single Jersey Fabric): After stenter (For Plain Single Jersey Fabric): If the fabric is delivered to the dryer without sending through the stenter m/c and completed garments that show lower spirality, higher shrinkage. On the contrary, it shows tolerate limit according to buyer requirements by going through the stenter m/c.
- 14. Types: • Relaxation shrinkage, • Felting shrinkage, • Compressive shrinkage, • Residual shrinkage. Causes: • Shrinkage is mainly due to yarn swelling and the resulting crimp increase during washing in case of cotton fabrics. Yarn swelling percentage is more in polyester cotton blending yarn.
- 15. Influencing factors: • Twist factor: twist factor increases so that shrinkage will be increases. • Stitch length: stitch length increases so that shrinkage will be increases. • GSM: GSM increases so that shrinkage will be decreases. • Elasticity of yarn. Calculation for shrinkage percentage: • Shrinkage percentage = (L0-L1) ×100/L0 • Where, L0 = the distance between the datum line before washing and • L1 = the distance between datum lines after washing. Washing process: • ISO 6330 Determination of dimensional change in washing and drying: International Standard ISO 5077
- 16. Effect of GSM on Shrinkage (Tumble Dry) • In plain single jersey fabric lengthwise and widthwise decreases with increase in GSM. Fig: Effect of GSM on Shrinkage in lengthwise (Tumble Dry) Fig: Effect of GSM on Shrinkage in widthwise (Tumble Dry)
- 17. • In plain single jersey fabric has higher shrinkage than rib and interlock. Effect of Fabric Structure on Shrinkage(Tumble Dry) Fig: Effect of GSM on Shrinkage of different types of fabrics in length wise (Tumble Dry) Fig: Effect of GSM on Shrinkage of different types of fabrics in widthwise (Tumble Dry)
- 18. • In Terry Fleece Fabric spirality and shrinkage are increases then Fleece Fabric. EFFECT OF SINGLE JERSEY DERIVATIVES ON SPIRALITY & SHRINKAGE (FLEECE & TERRY FLEECE)
- 19. Result and discussion • From our project work we can conclude that, in case of higher count, combed yarn, lower GSM, 100% cotton yarn used, single jersey structure cause the higher spirality in the weft knitted fabrics. Also, if anti-clockwise machine direction and Z twisted yarn causes lower spirality. By using plating yarn we get lower spirality. Form our experiment we can also see that among the three drying processes the result of tumble dry shows greater spirality and flat dry is lower. • In case of shrinkage higher the GSM, higher the stitch length it cause higher shrinkage. In case of fleece, two thread fleece contains more shrinkage than three thread fleece. Also we observe from our experiment, the polyester fabric contains lower shrinkage than 100% cotton fabric. • Though our project is vast, but we don’t get among time to arrange the experiment data exactly. It needs more time data to describe these topics.
- 20. Remedies For Spirality Z & S twist yarn package used in alternate feeder: If Z and S twist yarn packages are used in alternate feeder then legs than 1% spirality is found and this is the greatest way to reduce spirality;. Resin treatment: Cross linking the fabric by means of inter fibre bonding also reduces spirality. Resin is the form of aqueous solution is applied and set by passing the fabric through a high temperature stenter this method is not recommend fro cotton fabrics, since it weakens the cotton yarn. Heat setting: Steam or hot water setting reduces twist liveliness and hence spirality. Mercerization is recommended for cotton yarn, sot that fibers are made to relax permanently.
- 21. Remedies For Spirality Compacting: If the length of the fabric based on its elongation during processing which, in turn, reduces the width. It helps in controlling the shrinkage of the fabric. There are two types of compactors, open and tubular. In tubular compacting the squeezing line gets on the sides in this process and is done on natural movement thus controlling spirality. If the wales are straightened manually then it results in spirality. Yarn twist direction and machine rotation direction: If the machine rotates clockwise then the spirality can be reduced by suing yarn of S-twist. Otherwise if the machine rotates anti-clockwise the spirality can be reduced by using the yarn of Z-twist. Use of special type of yarn: One comparative way minimize the spirality is to use the vortex spun yarn which is obtained from Murata vortex spinning system. And modified friction spun DREF III yarn reduces yarn snarling and fabric spirality. By using plating yarn: In fabric production when used plating yarn it reduce the spirality.
- 22. Remedies for Shrinkage • In order to maintain the weight at a lower shrinkage, a finer yarn is used. • In order to maintain the width, a larger diameter knitting machine or a longer stitch length is necessary. • In order to maintain the same knitted tightness factor, or cover factor (square root of tex divided by stitch length) with a finer yarn, a shorter average stitch length must be knitted. • Changes in yarn count and stitch length also change the stitch density which again changes the weight and the width for a given level of shrinkage. Changes in the tightness factor will change the extensibility of the fabric and will also affect the amount of spirality (fabric twisting) which may be developed.