Proper Hose Assembly Guidelines
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The document outlines essential guidelines for proper hydraulic hose assembly to ensure the reliability and safety of hydraulic systems. Key considerations include hose size, temperature, application, material, pressure, and the types of fittings, along with cleaning and measuring protocols. The webinar is hosted by speakers from Fluid Power World and will also be available online for further reference.
Proper Hose Assembly Guidelines
- 2. #FluidPowerWebinar q This webinar will be available afterwards at www.fluidpowerworld.com & email q Q&A at the end of the presentation q Hashtag for this webinar: #FluidPowerWebinar Before We Start
- 3. #FluidPowerWebinar Meet your Speakers MODERATOR FEATURED SPEAKER Michelle DiFrangia Assistant Editor Fluid Power World Josh Cosford Contributing Editor Fluid Power World
- 4. #FluidPowerWebinar Proper Hose Assembly Guidelines Proper Hose Assembly Guidelines
- 5. #FluidPowerWebinar Hydraulic hoses exist on nearly every hydraulic machine. It is critical to ensure hose assemblies are fabricated with care to ensure reliability of the hose and the hydraulic system they’re part of. This presentation covers the essentials of hydraulic hose assembly to ensure the machine is safe and dependable. Proper Hose Assembly Guidelines
- 6. #FluidPowerWebinar -How to ensure the hose assembly is free from contamination Proper Hose Assembly Guidelines
- 7. #FluidPowerWebinar -How to ensure the hose assembly is free from contamination -How to measure a fitting to ensure the most secure crimp Proper Hose Assembly Guidelines
- 8. #FluidPowerWebinar -How to ensure the hose assembly is free from contamination -How to measure a fitting to ensure the most secure crimp -Which fittings are required for different types of hydraulic hose Proper Hose Assembly Guidelines
- 9. #FluidPowerWebinar -How to ensure the hose assembly is free from contamination -How to measure a fitting to ensure the most secure crimp -Which fittings are required for different types of hydraulic hose -How to ensure finished hose length is accurate Proper Hose Assembly Guidelines
- 10. #FluidPowerWebinar Important First Step Alert! Proper Hose Assembly Guidelines
- 11. #FluidPowerWebinar Identify what you need Proper Hose Assembly Guidelines
- 12. #FluidPowerWebinar Identify what you need Proper Hose Assembly Guidelines Is it a new hose assembly?
- 13. #FluidPowerWebinar Identify what you need Proper Hose Assembly Guidelines Is it a new hose assembly? Is it a replacement hose assembly?
- 14. #FluidPowerWebinar New hydraulic hose assemblies should be chosen with consideration to their specific application Proper Hose Assembly Guidelines
- 15. #FluidPowerWebinar S T A M P E D Proper Hose Assembly Guidelines
- 16. #FluidPowerWebinar Size Temperature Application Material Pressure Ends Delivery Proper Hose Assembly Guidelines
- 17. #FluidPowerWebinar Size T A M P E D Proper Hose Assembly Guidelines
- 18. #FluidPowerWebinar Size -includes the ID, OD and length Proper Hose Assembly Guidelines
- 19. #FluidPowerWebinar Size -includes the ID, OD and length -hose must be sized appropriately to handle flow with little pressure drop Proper Hose Assembly Guidelines
- 20. #FluidPowerWebinar Size -measured length is critical Proper Hose Assembly Guidelines
- 21. #FluidPowerWebinar Size -cut off length is subtracted to obtain hose cut length Proper Hose Assembly Guidelines
- 22. #FluidPowerWebinar Size -the cut off factor of each fitting is subtracted from total hose length Proper Hose Assembly Guidelines
- 24. #FluidPowerWebinar Size Temperature -what is the temperature of the fluid? -what is the ambient temperature? Proper Hose Assembly Guidelines
- 25. #FluidPowerWebinar Size Temperature -typical hydraulic hose is good for -40°F to 212°F (-40°C to 100°C) Proper Hose Assembly Guidelines
- 26. #FluidPowerWebinar Size Temperature -high temperature hose is good for 300°F plus -for high ambient temperatures Proper Hose Assembly Guidelines
- 27. #FluidPowerWebinar Size Temperature -low temperature hose is good for -58°F to 212°F -for cold ambient conditions Proper Hose Assembly Guidelines
- 29. #FluidPowerWebinar Size Temperature Application -where is the hose used? -what is the required bend radius? Proper Hose Assembly Guidelines
- 30. #FluidPowerWebinar Size Temperature Application -where is the hose used? -what is the required bend radius? Proper Hose Assembly Guidelines
- 31. #FluidPowerWebinar Size Temperature Application -what are the external conditions? -is there a risk of abrasion, corrosion or electrical conductivity? Proper Hose Assembly Guidelines
- 33. #FluidPowerWebinar Size Temperature Application Material -the type of fluid being used is critical to hose selection Proper Hose Assembly Guidelines
- 34. #FluidPowerWebinar Size Temperature Application Material -standard mineral-based hydraulic fluid is compatible with most hose types Proper Hose Assembly Guidelines
- 35. #FluidPowerWebinar Size Temperature Application Material -exotic fluids, like phosphate ester, require synthetic hoses, like EPDM Proper Hose Assembly Guidelines
- 36. #FluidPowerWebinar Size Temperature Application Material Pressure E D Proper Hose Assembly Guidelines
- 37. #FluidPowerWebinar -pressure capacity is the defining criteria for hydraulic hose -pressure dictates construction Pressure E D Proper Hose Assembly Guidelines
- 38. #FluidPowerWebinar -hose construction dictates the pressure capacity of a hydraulic hose Proper Hose Assembly Guidelines
- 39. #FluidPowerWebinar Proper Hose Assembly Guidelines
- 40. #FluidPowerWebinar Proper Hose Assembly Guidelines
- 41. #FluidPowerWebinar Proper Hose Assembly Guidelines
- 42. #FluidPowerWebinar Proper Hose Assembly Guidelines High pressure, reduced flexibility
- 43. #FluidPowerWebinar Proper Hose Assembly Guidelines
- 44. #FluidPowerWebinar Proper Hose Assembly Guidelines
- 45. #FluidPowerWebinar Proper Hose Assembly Guidelines
- 46. #FluidPowerWebinar Size Temperature Application Material Pressure Ends D Proper Hose Assembly Guidelines
- 47. #FluidPowerWebinar -type of threads -male or female -swivels -straights or elbows -permanent or reusable Ends D Proper Hose Assembly Guidelines
- 48. #FluidPowerWebinar Proper Hose Assembly Guidelines
- 49. #FluidPowerWebinar -reusable fittings are also called field attachable -crimped on fittings are permanent Ends D Proper Hose Assembly Guidelines
- 50. #FluidPowerWebinar Proper Hose Assembly Guidelines Reusable Hose Ends
- 51. #FluidPowerWebinar Proper Hose Assembly Guidelines Crimped Hose Ends
- 52. #FluidPowerWebinar Proper Hose Assembly Guidelines
- 53. #FluidPowerWebinar Proper Hose Assembly Guidelines
- 54. #FluidPowerWebinar Proper Hose Assembly Guidelines
- 55. #FluidPowerWebinar Proper Hose Assembly Guidelines
- 56. #FluidPowerWebinar Proper Hose Assembly Guidelines
- 57. #FluidPowerWebinar Proper Hose Assembly Guidelines
- 58. #FluidPowerWebinar Proper Hose Assembly Guidelines
- 59. #FluidPowerWebinar Proper Hose Assembly Guidelines
- 60. #FluidPowerWebinar Size Temperature Application Material Pressure Ends Delivery Proper Hose Assembly Guidelines
- 61. #FluidPowerWebinar -how many hose assemblies do you need? -how soon do you need them? -any special tagging or lay line information? Delivery Proper Hose Assembly Guidelines
- 62. #FluidPowerWebinar What if you are replacing and old hose? Proper Hose Assembly Guidelines
- 63. #FluidPowerWebinar -do not try to repair the old hose, unless absolutely necessary -follow the STAMPED protocol to ensure the correct replacement is made Proper Hose Assembly Guidelines
- 64. #FluidPowerWebinar Cutting the hose -ensure only a specialized hose cutting saw is used Proper Hose Assembly Guidelines
- 65. #FluidPowerWebinar Cutting the hose -ensure only a specialized hose cutting saw is used Proper Hose Assembly Guidelines
- 66. #FluidPowerWebinar Cutting the hose -ensure you cut exactly 90° across the hose Proper Hose Assembly Guidelines
- 67. #FluidPowerWebinar Crimp the hose to the specifications spelled out by the hose and fitting manufacturer Proper Hose Assembly Guidelines
- 68. #FluidPowerWebinar Proper Hose Assembly Guidelines
- 69. #FluidPowerWebinar Proper Hose Assembly Guidelines
- 70. #FluidPowerWebinar Proper Hose Assembly Guidelines
- 71. #FluidPowerWebinar Clean the hose assembly Proper Hose Assembly Guidelines
- 72. #FluidPowerWebinar Clean the hose assembly -use approved hose cleaning apparatus -immediately cap the hose ends to protect from environmental contamination Proper Hose Assembly Guidelines
- 73. #FluidPowerWebinar Clean the hose assembly Proper Hose Assembly Guidelines
- 74. #FluidPowerWebinar Clean the hose assembly Proper Hose Assembly Guidelines
- 75. #FluidPowerWebinar Clean the hose assembly Proper Hose Assembly Guidelines
- 76. #FluidPowerWebinar Clean the hose assembly Proper Hose Assembly Guidelines
- 77. #FluidPowerWebinar Questions? MODERATOR FEATURED SPEAKER Michelle DiFrangia Assistant Editor Fluid Power World Josh Cosford Contributing Editor Fluid Power World
- 78. #FluidPowerWebinar q This webinar will be available at www.fluidpowerworld.com & email q Tweet with hashtag #FluidPowerWebinar q Connect with Fluid Power World q Discuss this on EngineeringExchange.com Don’t Forget!