4
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Date : 1 May 2018
Welcome to Our Presentation
On
Regrouping Functions
Chapter-1 :Introduction
GL006 Warehouse Management
Group Name : "We Four (4)”
Mohammad Nazmuzzaman Hye
1001748700
Sun Yun
1001747952
Zhang Peng
1001748078
Mati Ur Rehman
1001748258
1
Four ways that Warehousing Facilitates the Regrouping Functions 2
 Regrouping functions refer to the rearrangement of quantities and
assortments of goods as they pass through the supply chain.
 Regrouping function is facilitated by warehousing in a supply chain.
 There are four forms of regrouping function and they are-
If the introduction of warehousing
into a supply chain appears to result
in a net increase in the total cost of
conducting business, then why is
warehousing desirable?
One Important reason is that
warehouse and distribution centers
facilitate the regrouping functions in
a supply chain
Regrouping
Functions
Associated with
Quantity of Products
1.Accumulating
(Bulk Making)
2. Allocating
(Bulk Breaking)
Associated with
Product Assortment
3. Assorting
4. Sorting Out
3
 Also referred to as Bulk Making
 Accumulating involves bringing together similar stocks from
different sources.
Within this arrangement, the
accumulating warehouse
receives and accumulate
materials from a number of
manufacturing plants destined
to a specific customer on a
single transportation shipment.
Figure 1 : Accumulating Functions for Dell Production Plant
Manufacturing Plant
A
(Mother Board)
Manufacturing Plant
B
(Graphics Card)
Manufacturing Plant
C
(CPU)
Accumulating
Warehouse
Dell
Production
Plant
4
 Also referred to as Bulk Breaking
 Breaking Larger Quantities into smaller quantitates
 Break-Bulk Occurs when a warehouse receives a single large
shipment and arranges for delivery to multiple destinations
 A Break bulk Operations
receive combined customer
orders from manufacturer
and ship them to individual
customer.
 The Break bulk warehouse
sorts or splits individual
orders and arranges for local
delivery.
Klang Plant –
Massimo
Bread For
Distributor X,
Y and Z
Penang
Distributor (X)
Malacca
Distributor
(Y)
Sabah
Distributor (Z)
Klang
Warehouse
(Break Bulk
Functions)
Figure 2 : Break Bulk Functions of Massimo Bread at Klang warehouse
5
 Building up a variety of different products for resale to particular
customer.
 Assorting warehouse usually has a broad product line
 Assorting warehouse held close to the source of Demand in order to
assure short customer lead time.
 An Assortment warehouse
stocks product combinations in
anticipations of Customer
Order.
 Example :An athletic
wholesaler can stock products
from a number of clothing
supplier so that customers can
be offered Assortments .
 The Assortments may
represent multiple products
form different manufacturer or
special assortments as
specified by customer
 Example: The wholesaler can
create a specific team uniform
including shirt, pants and
shoes.Figure 3 : Assorting Functions of warehouse for Team Uniform
Assorting
Warehouse
Customer P
Customer Q
Customer R
Customer S
Clothing Supplier A
for Manchester
United
Clothing Supplier B
for Barcelona
Clothing Supplier C
for Real Madrid
Clothing Supplier D
for Bayern Munich
6
 Separating products into grades and qualities desired by different
target market.
 Example : Sorting of White egg and brown egg , Sorting Flakes of
Different brands.
 Sorting out involves
separating products into
different classes on the basis
of certain predetermined
standard relating size and
quality.
Figure 4 : Sorting out Functions of Poultry Products.
Poultry Firm A
For Brown Egg
Poultry Firm B
For White Egg
Sorting Out
Warehouse
Target Market A
For Brown Egg
Target Market B
For Brown and White Egg
Target Market C
For White Egg
7
 Accumulating and Allocating refers to adjustments associated with the quantity of
product.
 Assorting and Sorting out refers to adjustment associated with product
Assortment.
8
9

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Regrouping Functions of Warehouse

  • 1. Date : 1 May 2018 Welcome to Our Presentation On Regrouping Functions Chapter-1 :Introduction GL006 Warehouse Management Group Name : "We Four (4)” Mohammad Nazmuzzaman Hye 1001748700 Sun Yun 1001747952 Zhang Peng 1001748078 Mati Ur Rehman 1001748258 1
  • 2. Four ways that Warehousing Facilitates the Regrouping Functions 2
  • 3.  Regrouping functions refer to the rearrangement of quantities and assortments of goods as they pass through the supply chain.  Regrouping function is facilitated by warehousing in a supply chain.  There are four forms of regrouping function and they are- If the introduction of warehousing into a supply chain appears to result in a net increase in the total cost of conducting business, then why is warehousing desirable? One Important reason is that warehouse and distribution centers facilitate the regrouping functions in a supply chain Regrouping Functions Associated with Quantity of Products 1.Accumulating (Bulk Making) 2. Allocating (Bulk Breaking) Associated with Product Assortment 3. Assorting 4. Sorting Out 3
  • 4.  Also referred to as Bulk Making  Accumulating involves bringing together similar stocks from different sources. Within this arrangement, the accumulating warehouse receives and accumulate materials from a number of manufacturing plants destined to a specific customer on a single transportation shipment. Figure 1 : Accumulating Functions for Dell Production Plant Manufacturing Plant A (Mother Board) Manufacturing Plant B (Graphics Card) Manufacturing Plant C (CPU) Accumulating Warehouse Dell Production Plant 4
  • 5.  Also referred to as Bulk Breaking  Breaking Larger Quantities into smaller quantitates  Break-Bulk Occurs when a warehouse receives a single large shipment and arranges for delivery to multiple destinations  A Break bulk Operations receive combined customer orders from manufacturer and ship them to individual customer.  The Break bulk warehouse sorts or splits individual orders and arranges for local delivery. Klang Plant – Massimo Bread For Distributor X, Y and Z Penang Distributor (X) Malacca Distributor (Y) Sabah Distributor (Z) Klang Warehouse (Break Bulk Functions) Figure 2 : Break Bulk Functions of Massimo Bread at Klang warehouse 5
  • 6.  Building up a variety of different products for resale to particular customer.  Assorting warehouse usually has a broad product line  Assorting warehouse held close to the source of Demand in order to assure short customer lead time.  An Assortment warehouse stocks product combinations in anticipations of Customer Order.  Example :An athletic wholesaler can stock products from a number of clothing supplier so that customers can be offered Assortments .  The Assortments may represent multiple products form different manufacturer or special assortments as specified by customer  Example: The wholesaler can create a specific team uniform including shirt, pants and shoes.Figure 3 : Assorting Functions of warehouse for Team Uniform Assorting Warehouse Customer P Customer Q Customer R Customer S Clothing Supplier A for Manchester United Clothing Supplier B for Barcelona Clothing Supplier C for Real Madrid Clothing Supplier D for Bayern Munich 6
  • 7.  Separating products into grades and qualities desired by different target market.  Example : Sorting of White egg and brown egg , Sorting Flakes of Different brands.  Sorting out involves separating products into different classes on the basis of certain predetermined standard relating size and quality. Figure 4 : Sorting out Functions of Poultry Products. Poultry Firm A For Brown Egg Poultry Firm B For White Egg Sorting Out Warehouse Target Market A For Brown Egg Target Market B For Brown and White Egg Target Market C For White Egg 7
  • 8.  Accumulating and Allocating refers to adjustments associated with the quantity of product.  Assorting and Sorting out refers to adjustment associated with product Assortment. 8
  • 9. 9