RK_Automation_Solutions_Product_Guide
- 1. 11 FOCUSED ON FLEXIBILITY RK Automation Solutions Get detailed drawings & technical information at phoenixmecano.com
- 2. 2 MORE WAYS TO GET YOUR PROJECT MOVING 2 No matter what your application or environment, our extensive line of RK automation products and systems raises the standard for flexibility, durability and performance. We offer a wide range of off-the-shelf solutions or, if your needs are a little more unique than most, we’ll happily work with you to create a completely custom solution that still delivers on cost, performance and quality. As your single-source, value-add manufacturer, we believe being flexible means being nimble enough to support your needs. That’s why we offer an expert engineering and support team, unique customization capabilities and complete compatibility across our line of RK products – all in-house and under one roof. So whether it’s just delivering the right parts at the right time or being able to provide a complete system solution — from design to kitting to on-site setup and verification — we know flexibility means going the extra mile, even when all you need is a few extra feet.
- 3. 3 EVERYTHING STARTS WITH A CONNECTION MODIFY IT TO MEET YOUR NEEDS Too often, getting that connection requires more work, time and money than it should. That’s why every RK connecting system is designed for cost-effective, modular construction and simple assembly. With our innovative clamping system, we’ve eliminated the need to drill, rivet or weld components together. Just a simple twist of a hex key and you can quickly build complex systems from basic components. And with complete compatibility across our RK product lines, all aspects of your project can be produced in-house, which ensures product quality, and no wasted time or money, spent on outsourcing specific components. We offer a broad and versatile range of components and systems for assembly, automation, positioning and machine guarding applications. Our product lines include: Linear Actuators Electro-mechanical Actuators and Lift Columns Aluminum T-slot Framing Tubular Connection Elements Machine Guarding Components From concept to completion, our support and engineering teams work with you to convert pen or pencil sketches into final drawings and quotes that save you time and money. If you just need a standard product altered, we have a wide range of unique customization options available too – all handled in-house – for a one-stop-shop experience that’s simple, reliable and complication-free. VALUE-ADD SERVICES Machining Finishing & Painting Branding & Labeling System Solutions On-Site Support
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- 5. 5 Working with a non-technical partner can be a challenging experience — they may not fully understand the true complexity, unique specifications and technical requirements your project needs. Our application specialists work hand-in-hand with you, offering knowledgeable engineering and technical support through concept, design, product selection, 3D CAD modeling and final assembly. It’s our goal to streamline the process, ensuring every project runs smoothly and removing any unnecessary obstacles. That way, we can focus on bringing your vision to life – on time and on budget. ONE PARTNER. INFINITE POSSIBILITIES. C O M M U N I C A T IOND E S I G N A S S EMBLY
- 6. 6 YOUR SINGLE SOURCE FOR EXCELLENCE IN AUTOMATION
- 7. 7 COST-EFFECTIVENESS With dedicated engineering and support teams that work with you to simplify the process, and complete in-house customization capabilities, we deliver more cost-effective solutions and fewer complications. KITTING Using customer provided or Phoenix Mecano USA-generated designs, we’ll provide a bill of materials, 3D drawings and kitted materials for quick assembly and reduced administrative and labor cost. QUICK LEAD TIMES We offer very competitive lead times for products, kits and full assemblies.
- 8. 8 RK STAIRWORKS® GREATER VERSATILITY AND DURABILITY IN FEWER STEPS Our RK Stairworks® connection system offers a completely new way to look at industrial stairs and elevated work platforms. Engineered to simplify the design and construction of work platforms, stairs and gantries, Stairworks is made from reconfigurable lightweight aluminum components that are rugged and durable enough to handle most outdoor and indoor environments. Requiring no painting and making disassembly a fast and simple task, Stairworks systems are a great alternative to welded steel constructions. EVERY TASK AND EVERY SPACE IS DIFFERENT Engineered from the ground up to be one of the most simple and versatile connection systems, Stairworks features a clever internal clamping system that removes the need for any drilling, welding or miter cutting. Just cut the material to length and begin assembly by tightening the special clamping screws. Absolutely no pre-processing needed. It’s a safe, simple and economical connection system that can be utilized for everything from simple railings to complicated working platforms. TAKING INDUSTRIAL STAIRS AND PLATFORMS TO A NEW LEVEL OF EASE Flush fitting – connect tubes without transitions and crossovers Confidence – positive, quick connection with the simple tightening of a screw No mechanical treatment – just cut the material to length and assemble Flexible – elements can be dismantled at any time Simple and stable system OSHA and DIN EN ISO 141221-4 compliant VALUE-ADD SERVICES: Powder Coating Custom Machining Assembly
- 9. 9 RK WORKSTATIONS LEAN AND ERGONOMIC WORKPLACES FOR INCREASED EFFICIENCY Our RK workstations offer increased production, reduced worker strain and fatigue, with the additional benefit of efficient use of manufacturing floor space. By combining FrameWorks® aluminum structural profiles and our versatile RK electric lifting columns, we’re able to offer a choice of high-quality, fixed or height-adjustable table concepts. We also offer a wide range of add-ons and accessories including lighting, electrical and pneumatic outlets, component bins, drawers and tool balancers that can be used to customize each workstation to your exact needs. THE HEIGHT OF EMPOWERMENT The human body was meant to move. Being able to adjust the table height to suit that movement offers huge benefits: Minimizes physical strain on workers Increases productivity by 5-15% on average Greater independence for physically challenged users Memory-storable height adjustments for multiple operator usage
- 10. 10 PROFILE SYSTEMS THAT OFFER NEARLY LIMITLESS DESIGN POSSIBILITIES Visit phoenixmecano.com/automation-solutions to learn more. CONNECTORS AND HARDWARE Structural Profiles Aluminum profiles for stable, versatile structures Functional Profiles Aluminum profiles with added visual and functional value Stairworks Profiles Aluminum profiles for stairs, platforms and gantries, with maximum stability Slot Stones Swivel Castors Door Hinges Panel Strips Ball Catches ITAS Elements Flange Connectors Corner Connectors Angle Brackets End Caps Cover Strips Fixation Sets Adjustable-Height Leveling Feet
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- 12. 1212 LIFTING COLUMNS & ELECTRIC CYLINDERS MAXIMUM EFFICIENCY. TOTAL CONTROL. In addition to providing stable guidance, our RK lifting columns are the ideal drive element for applications that require a motor setting. Our integrated technology is completely enclosed, so it can’t be seen from the outside, and requires no additional coverings or special electrical knowledge for commissioning. In many cases, lifting columns can be combined and synchronized to create even greater application possibilities. MULTILIFT – ROBUST AND NARROW FOOTPRINT These two-stage, lifting columns allow for up to 500 mm travel and can be operated alone, or in multiples of up to 32 columns in synchronous parallel. They are perfect for continuously adjusting tables, equipment, assembly stations and similar applications where tight space and durability are concerns. SLIMLIFT – SLEEK AND SILENT With its entire drive unit enclosed within the column, Slimlift offers a sleek aesthetic with substantial lifting power and whisper-quiet movement. Fixing slots in the sidewalls make Slimlift compatible with RK’s Frameworks® and Connection Systems product lines. POWERLIFT – STABILITY FOR HIGH-SPEED AUTOMATION Developed for use as a stand-alone column, Powerlift delivers high stability and can accommodate sufficient side forces at high travel speeds. Available in two-stage and three-stage telescopic configuration, this modern and aesthetically appealing profile design requires no additional coverings. ALPHA COLONNE Perfect, square-shaped guide profiles are the hallmark of the Alpha Colonne and allow equal over-hung load movements on all sides. When fully extended, the Alpha Colonne has a third guide step with a large overlap which minimizes side-play and increases stability. When fully retracted, installation height is as low as 320 mm.
- 13. 13 LAMBDA ELECTRIC CYLINDER Powerful, precise units suited for industrial applications that require long life, high reliability and IP 66 environmental protection. Available with stroke lengths up to 600mm, thrusts up to 6000 Newtons and potentiometer feedback for positioning control. LZ 60 ELECTRIC CYLINDER These units come equipped with a DC motor, transmission unit, motor brake, two-channel Hall Effect Feedback Sensor and integrated end-limit switches. All connection lines run directly out of the unit to make configuration and initial start-up easier, particularly for PLC operation. Optional clevis and trunnion mounts are compatible with standard hydraulic and pneumatic fixation hardware. A HIGH-QUALITY, VERSATILE ALTERNATIVE TO PNEUMATIC AND HYDRAULIC ACTUATORS
- 14. 14 LINEAR TECHNOLOGY RELIABLE AND HIGHLY PRECISE LINEAR MOTION SYSTEMS RK Linear Actuators and Stages are available for manual, servo or stepper motor-driven positioning applications. We offer them in a broad range of ACME screw, belt, ball screw, and rack and pinion configurations. Our linear products are designed for applications that require pick and place, width and length adjustments, precise positioning and high-speed repeatability.
- 15. 15 CONNECTION TECHNOLOGY WELCOME TO THE CONNECTED GENERATION True value comes in the form of versatility with our proven and application-tested RK Connecting Technology. When combined with square or round tubing, these unique connection elements offer nearly endless possibilities for easy fabrication of jigs, fixtures, storage racks, machine frames, advertising displays and fixation for sensors, vision systems and antennas. LIGHT- TO HEAVY-DUTY OPTIONS Choose from high-strength plastic composite, aluminum or food-grade stainless steel construction with sizes that range from 12-80 mm (metric) and .500-2.500” (standard). Plus, all designs are compatible with our RK Frameworks® , Linear and Drive Works System products — giving you a streamlined, single-source provider with fewer complications. Light Clamps Easy Good Value Variable Medium to Heavy-Load Range Reliable Solid Price/performance optimized Great variety Robust Shock-proof Clamps Extremely strong Vibration proof Impact and shock load Corrosion/temperature resistant
- 16. 7330 Executive Way Frederick, MD 21704 Get detailed drawings & technical information at phoenixmecano.com RK Automation Solutions