SAMPLE SUB-ASSEMBLY DOCUMENT, ALISA AXTMAN
- 1. VersaBuilt VBX-160 Sub-Assembly End-Effector Valve Mount Sub-Assembly Instructions The following parts are needed for the End-Effector Valve Mount sub-assembly 5000424: Part # Quantity Description Manufacturer/ # 5000425 1 Valve Mount In The Ditch (ITD) 5000574 4 M3 Hex Nut 90591A121 5000589 4 Silencer ⅛” NPT AN10-N01 5000603 4 SHCS- M3x10mm 95263A134 5000619 2 Fitting, L, ¼” Tube x ⅛NPT KQ2L07-34 5000638 2 SHCS-M5x12mm 90128A236 5000652 2 Solenoid Valve, 5 port, 3 pos SY5420-5LOZ-01T 5000746 4 90 Fitting- ⅛” x ⅛NPT *part of smc valve KQ2L03-34AS 5000800 1 FITTING, DRESSING 90° 83602018 5000880 2 Side Bracket for SY5000 5-PORT SOLENOID VALVE *includes bracket and 2 BHCS M3x4mm SX5000-16-1A FIGURE 1: END-EFFECTOR VALVE MOUNT SUB-ASSEMBLY PARTS 01/2016
- 2. End Effector Valve-Mount Sub-Assembly Instructions The following tools are needed for the End-Effector Valve Mount sub-assembly 5000424: ● Flat Head Screwdriver ● 7/32” Open Ended Wrench ● 11mm Open Ended Wrench ● 2.5mm Allen Wrench ● 4mm Allen Wrench ● Loctite 263 FIGURE 2: END-EFFECTOR VALVE MOUNT SUB-ASSEMBLY TOOLS 01/2016
- 3. End Effector Valve-Mount Sub-Assembly Instructions Assembly Step 1: Assemble Solenoid Valves with Fittings and Silencers: Locate parts: ● two Solenoid Valve, 5 port, 3 pos- 5000652 ● two L-Fitting ¼”x⅛ NPT-5000619 ● four L-Fitting 5/32”x ⅛NPT-5000746 ● four Silencer x⅛”NPT-5000589 Tools: ● 11mm open ended wrench FIGURE 3: SOLENOID VALVE, FITTINGS AND SILENCERS x 2 AND TOOLS 01/2016
- 4. End Effector Valve-Mount Sub-Assembly Instructions ● Attach one L-Fitting ¼”x⅛NPT-5000619 to each Solenoid Valve, 5 port, 3 pos-5000652. Use 11 mm open ended wrench to tighten fittings. ◊ Locate two Solenoid Valve, 5 port, 3 pos-5000652 and two Fitting, L, ¼” Tube x ⅛NPT-5000619 ◊ Locate the intake port or port P, the middle port ◊ Screw in one fitting per valve in the middle hole of the 3 port using the 11mm open ended wrench ◊ Make sure fitting is pointed forward towards the face of the valve FIGURE 4: FITTING IS POINTED FORWARD TOWARDS FACE OF VALVE 01/2016
- 5. End Effector Valve-Mount Sub-Assembly Instructions ● Attach 2 L-Fitting 5/32”x ⅛NPT-5000746 to each Solenoid Valve, 5 port, 3 pos-5000652. Use 11 mm open ended wrench to tighten. ◊ Locate two Solenoid Valve, 5 port, 3 pos-5000652 and four Fitting, L, 5/32”x ⅛NPT-5000746 ◊ Locate the two output ports or port A and port B, the two top ports ◊ Screw in two fittings per valve into the top holes using the 11mm Open Ended Wrench ◊ Make sure fitting is pointed forward towards the face of the valve FIGURE 5: 3 L FITTINGS ATTACHED TO SOLENOID VALVE 01/2016
- 6. End Effector Valve-Mount Sub-Assembly Instructions ● Attach 2 Silencers ⅛” NPT-5000589 per valve ◊ Locate the empty relief ports on each side of the L Fitting. (Make sure to keep the L Fitting pointing towards the front of the Valve.) ◊ Screw in 2 silencers per valve in the relief ports on either side of the Fitting, L, ¼” Tube x ⅛NPT-5000619. ◊ Attach two Silencer x⅛”NPT-5000589 to the open ports on each Solenoid Valve, 5 port, 3 pos-5000652, but do not screw in all the way since they will be removed to allow fastener entry to the bracket. FIGURE 6: 2 SOLENOID VALVES WITH L FITTINGS AND SILENCERS ATTACHED 01/2016
- 7. End Effector Valve-Mount Sub-Assembly Instructions Step 2: Attach two Side Brackets for SY5000 5-PORT SOLENOID VALVE (*includes bracket and 2 BHCS M3x4mm) - 5000880 to each Solenoid Valve, 5 port, 3 pos-5000652. Locate parts: ● Two Side Brackets for SY5000 5-PORT SOLENOID VALVE(*includes bracket and 2 BHCS M3x4mm)- 5000880. ● 2 solenoid valves with L fittings and silencers attached Tools: ● Flat head screwdriver ● Loctite 263 FIGURE 7: SOLENOID VALVES, BRACKETS AND TOOLS 01/2016
- 8. End Effector Valve-Mount Sub-Assembly Instructions ● Attach a side bracket-5000880 to both assembled Solenoid Valves, 5 port, 3 pos-5000652 using the 2 BHCS M3x4mm per bracket and Loctite 263. Fasten tightly with Flat Head Screwdriver. FIGURE 8: ORIENTATION OF SIDE BRACKET TO SOLENOID VALVE FIGURE 9: SIDE BRACKETS 5000880 ATTACHED TO SOLENOID VALVES 01/2016
- 9. End Effector Valve-Mount Sub-Assembly Instructions Step 3: Mount the assembled Solenoid Valve, 5 port, 3 pos- 5000652 with fittings, silencers, and brackets to the Valve Mount- 5000425 using four M3 Hex Nut- 5000574 and four SHCS- M3x10mm. Locate Parts: ● one Valve Mount- 5000425 ● two assembled Solenoid Valve, 5 port, 3 pos- 5000652 ● four M3 Hex Nut- 5000574 ● four SHCS- M3x10mm Tools: ● Loctite 263 ● 4mm Allen Wrench ● 7/32” Open Ended Wrench FIGURE 10: VALVE MOUNT 5000425 01/2016
- 10. End Effector Valve-Mount Sub-Assembly Instructions ● Remove Silencers-5000589 to allow access for fasteners into the bracket, these will be tightened back into each respective Solenoid Valve, 5 port, 3 pos-5000652 once the fasteners holding the brackets to the Valve Mount-5000425 are firmly fastened. FIGURE 11: REMOVE SILENCERS FROM SOLENOID VALVES 01/2016
- 11. End Effector Valve-Mount Sub-Assembly Instructions ● Mount the Solenoid Valves, 5 port, 3 pos-5000652 to the valve mount with the 2-port side facing upwards ◊ Use two M3 Hex Nut- 5000574 and two SHCS- M3x10mm per bracket. ◊ Apply Loctite 263 ◊ use 4mm Allen Wrench and 7/32” Open Ended Wrench to tighten fasteners firmly FIGURE 12: SOLENOID VALVES MOUNTED TO VALVE MOUNT 01/2016
- 12. End Effector Valve-Mount Sub-Assembly Instructions Step 4: Fasten FITTING, DRESSING 90°-5000800 to the Valve Mount-5000425. Locate parts: ● FITTING, DRESSING 90°-5000800 ● Assembled Valve Mount-5000425 FIGURE 13: FITTING, DRESSING AND ASSEMBLED VALVE MOUNT ● Attach the FITTING, DRESSING 90°-5000800 to the valve mount ◊ Unscrew the plastic hex nut on the FITTING, DRESSING 90°-5000800. ◊ Place threads of the fitting through the mounting hole on end of the Assembled Valve Mount-5000425. ◊ Screw the plastic hex nut back onto the threads of the FITTING, DRESSING 90°-5000800. FIGURE 14: ASSEMBLED VALVE MOUNT WITH FITTING, DRESSING 90°-5000800 ATTACHED 01/2016
- 13. End Effector Valve-Mount Sub-Assembly Instructions Step 5: Attach assembled Valve Mount to the robot arm Locate parts: ● Assembled valve mount with FITTING, DRESSING 90°-5000800 attached ● 2 SHCS M5 x 12mm (#5000638) Tools: ● Loctite 263 ● 4mm Allen Wrench FIGURE 15: PARTS AND TOOLS TO ATTACH VALVE MOUNT TO ROBOT ARM 01/2016
- 14. End Effector Valve-Mount Sub-Assembly Instructions ● Attach assembled valve mount to robot arm ◊ Locate mounting holes on robot arm ◊ Position Valve Mount so that metal extension holes are lined up with the holes on the robot arm ◊ Use Loctite 263 on 2 SHCS M5 x 12mm (#5000638) ◊ Insert 2 SHCS M5 x 12 mm and tighten with 4mm Allen Wrench FIGURE 16: ASSEMBLED VALVE MOUNT ATTACHED TO ROBOT ARM 01/2016