Sathish_CV Quality Control Engineer

Quality Control Engineer - Mechanical
Curriculum Vitae
Page 1 of 5
SATHISH.M
2/164, MahalingamNagar,
Samayanallur,
Madurai-625402.
E mail:ssmsathish@gmail.com,murugesansathish@yahoo.com
Mobile No.:+971 50 5759230 (UAE) / Ref.+ 9198416 10667
Objective
Seekingachallengingpositiontoutilize myskillsandabilitiesina companythat offerssecurityandprofessional growth
while being resourceful, innovative and flexible.
Educational Achievements
 Bachelor Degree in Mechanical Engineering, in MK University, India.
 Certified Welding Inspector AWS-CWI (Certificate no: 09123861).
 ASNT level II qualification in VT, RT, UT, MT, PT, RTFI.
Professional Highlights
 14+ Years’ experience in fabrication, welding, piping.
 Good quality culture resulting from ISO 9001 and API Q1.
 Good computer knowledge.
 Good ability to interpret fabrication drawing, machine drawing and P&I diagrams.
 Well versed in various American and British standards.
Job Responsibilities:
 Responsibilities include supervision and approval of construction activities and co-ordinate various aspects of
projectconstructionincludingmaterial inspection,material take off,spool fabricationanderection, mechanical
clearance, Hydro testing, Re-instatement and commissioningof Piping system/pipelines and maintain related
office documents as per audit requirements.
 Ensure appropriate documentationtobe handedoverat the completion/deliveryof the facilities(e.g.as-built,
check list, test records, etc.) to signify completion of the works in accordance to the project requirements.
 Comprehensive review of all typesof drawingsand diagram particularlyinvolvingpipingsystemlike P& ID, GA,
Isometric , Pipe support drawings, Piping general plan and equipment layout drawings.
 Conversantwithcodesandstandards,suchas ASME B31.3 (Pressure pipinginPetroleumRefinery,chemical and
other process plants), ASME B31.4 (Pipeline Transportation System for Liquid Hydrocarbons and other liquids),
API 5L (Specification for line pipes).
 Studycontractdocuments,scopeof work,drawingsandspecificationspertainingtopiping,mechanical,structural
and pipe support to ensure full understanding of the work to be done prior to job execution.
 To ensure the construction works are carried out to meet the required project specification, drawing and
compliance tothe specificITP/QCproceduresandCo-ordinatewithassociateddepartmentstoensure thatwork
is powerfully planned and executed.
 To maintain daily progress reports noting special comments. Report to management regarding work anomalies
or contractual deviations committed by contractor and recommend appropriate corrective action.
 To ensure safety standards and procedures are implemented and followed in accordance with contract
requirements and company guidelines.
 Preparation of Technical queries for mismatch in P&ID and isometric drawings,clashes during pipe routing and
site deviations.
 Good Coordinationwithdisciplineheads&headoffice toarrive atpromptdecisionandminimizingdelaysdue to
technical issues
 Track record of completing erection on time, implement cost reduction measurement and ensuring optimum
recourses utilization.
 Possess sound communication skills with the abilities to work under pressure situation and meet deadlines.

Curriculum Vitae
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 Material’s handled in my experience include Carbon steel (CS), Low Temperature carbon steel, Alloy steel,
Stainless-steel (SS), pipes.
Professional Summary
1. VELOSI Certification Services LLC Abu Dhabi - Since June 2013 to till date.
Position: Quality Control Engineer – Mechanical, Piping, Welding.
Client: Abu Dhabi Gas Industries Ltd (GASCO).
Projects:
 Pig Trap System for 6’’ and 20’’ Export lines to Borouge.
 Pro-safe PLC Replacement system / EDP Valve upgrade for Train 1 & 2.
 HMT- HABSHAN-MAQTA-TAWEELAH Pipeline Project.
 125 KM52’’ diameter of API 5LX65 25.4mm, 20.5mm & 14.6mm 2 Nos. HABSHAN TO MAQTA.
 42 KM 52’’ diameter MAQTA TO TAWEELAH.
 11KM 42’’diameter TAWEELAH to ADWEC and Sheik Khalifa Port.
2. INTERTEK Moody International Abu Dhabi, UAE - Dec 2011 to March 2013
Position: Piping Quality Control Engineer.
Client: Abu Dhabi Gas Liquefaction Company Ltd (ADGAS).
Project: Integrated Gas Development Project, (IGD) Das Island, Abu Dhabi.
3. GERMANISCHER LLOYDS (GL NOBLETON) Abu Dhabi - Feb 2011 to October 2011.
Position: Pipeline/Piping Quality Control Engineer.
Client: Abu Dhabi Gas Industries Ltd (GASCO).
Projects:
 ASAB Lean Gas Pipeline.
 87.5 KM 36’’ diameter API 5L X 60 PSL2 11.1, 15.9, 17.5mm thick respectively and
 7 KMof 20’’ diameter API 5L X 60 PSL2 9.5mm thickness.
4. VELOSI Certification India PVT Ltd. (PMC / IPPL) – Dec 2008 to February 2011.
Position: Sr. Inspection Engineer.
Client: Indian Oil & PETRONAS joint Venture (IPPL), Chennai.
Client: Gujarat State PETRONET Limited. (GSPL).
Projects:
 Propane/Butane LPG Import Terminal, Twin Transfer Pipeline.
 EPCC-01forRefrigerated/CryogenicStorage Tank,Doublewall Double Integrity,FlatBottom,DomedRoof
Cryogenic in Storage tank as per API 620.
 Construction of 2 Nos. of Tanks in ASTM537 Class 1 Material Outer shell ID- 46800mm,
 Inner shell ID- 45200mm, Height-18400mm and piping material SA-333 GR.6.
 MORBI - MUNDRA Pipeline:130KM Cross countrypipeline of API5LGR-65, 18’’x 10.3mm diameter,12’’x
7.1mm diameterasperAPI1104.&Station Pipingfrom2inchto 18inch of total 5000 inchdiameterof five
SV station as per ASME 31.3 & 31.8
5. Larsen & Toubro Engineering, (L & T), OMAN - Oct 2007 to Oct 2008.
Position –Quality Control Engineer.
Client: Oil tanking & ODFJELL.
6. GALFAR Engineering & Construction Company S.A.O.G, Oman - Jan 2007 to Sep 2007
Position – Quality Control Engineer.
Client: Petroleum Development of Oman (PDO)

Curriculum Vitae
Page 3 of 5
7. TEKFEN Engineering & Construction - April 2005 to Oct 2006
Position – Pipeline/Piping Quality Control Engineer.
Client: Qatar Petroleum.
8. GEECY Industries, Mumbai, India - Nov 2002 to March 2005
Position - Mechanical Engineer
9. RMECH Industries, Pune - August 2001 to September 2002
Position - Trainee Engineer
Duties& Responsibilities
Pipingactivities:
 Inspection of all fabrication processes such as weld fit up, welding inspection and final NDT.
 Material review and Inspection.
 Review the complete assigned piping scope, Pipe Joining procedure’s, painting, testing and preparation of
material take off.
 Taking corrective and preventive actions when non conformities are observed in shop floor.
 Coordinating with clients and third party inspection agencies for shop floor inspection.
 Preparation of Piping BOQ and Scope identification from FEED.
 Test pack review, punch listing & release for Hydrostatic testing.
 Witnessing hydrostatic testing.
 Inspection for valve installation and alignment verification as per approved drawing.
 Witnessing bolt tightening & torqueing.
 Punch point clearance and preparing As-Built drawings as per site conditions.
Pipeline activities:
 Responsibilitiesinclude Layingof Pipelines,PipingInstallationforPumpstations,Installationof Supports,Hydro
testing and Scouring of Pipelines.
 Review the complete assigned piping scope, Pipe Joining procedure’s, painting, testing and preparation of
material take off.
 Preparation of Method statement for Pipe Laying Procedure and Testing Procedure for client approval.
 Pipeline Hydrostatic testing coordination with the contractor and schedule for testing.
 Pipeline Welding Procedure Qualification / Welder qualification inspection and approval.
 PIGGING and Hydro test of Jetty corridor pipelines as per project specification and International pigging
procedures.
 Co-ordination with Design Department for Preparation of GA & Isometrics.
 Valve station piping execution, inspection.
 Valve Testing coordination and inspection.
 Clearance of pipe book for lowering.
 Witnessing Hydrostatic testing.
 Involving in pre-commissioning activities.
Weldingactivities:
 Review and Approval of Proposed PQR, Welding Procedure Specification.
 Welding procedure qualification / Welder qualification test witnessing and approving for production joint
welding.
 Preparation & qualification of procedures & welders according to ASME sec IX.
 Pipe spool fabrication at shop & erection at site as per drawing in accordance with project specification and
ensure job completion as per project schedule.

Curriculum Vitae
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 Preparationof weldmap,Hydro- testloops,Hydrotestingscheme,andpreparing flushing&leaktestprocedures.
 Ensure the properexecutionof inspectionandtestinaccordance withthe fieldqualitycontrol planandmonitor
the adequacy of results.
 Give assistance to piping superintendent in preparing weekly and monthly progress reports required for client
meetings.
 Attend internal weekly progress review meeting and coordinate with planning dept. for priority jobs & plan
weekly work front accordingly.
NDT activities:
 Interpretation of NDT results (MT, PT, UT, RT) and offering it to client.
 Witnessing of NDT techniques like UT, MT, PT.
 Interpretation of Radiographs.
 Non Destructive Testing Procedures, Inspection Test Plan.
 Radiography Film Review of WPQ T and PQR Joints.
General activities:
 Participating in ISO audit program and expediting the required corrective and preventive actions.
 On site work supervision during piping fabrication, Erection, Testing, startup& solving technical issues.
 Coordinate with different disciplines for work front and Coordinate with QA / QC for good output without any
quality issues.
 Material Inspection-Dimensional, Test Certificate Verification.
 Dimensional Verification and Stamp Transfer for marked plates before cutting.
 Blasting - surface roughness, Primer application –DFT inspection.
 Review & approval of procedures.
 Main line Inspection Fit up, Weld visual, Coating inspection.
 Lowering clearance and witnessing holiday test.
 Preparing and Submission Fortnightly reports to client.
 To Co-ordinate,Plan & supervise the project activities conforming to company policy, term & conditions and
safety policy & procedures.
 Dailyprogressmonitoringandkeepinginpace withprojectschedule.UpdatingSubContractor progressreports
and forwards the same to planning department.
 Close Monitoringof contractor’sworkthatisinprogress.Inspecting&reportingtechnical problemsandclose the
issues pertaining to them, discussing with clients and piping head.
 Coordinate amongvariousconstructioncontractoranddisciplinesupervisorexecutingthe jobandmotivate them
for substantial output and timely completion.
 Fabrication SS Tank for Indira Gandhi Atomic Research Centre, Chennai. Coordination with client and
interpretation various NDT methods.
QA/QCactivities:
 Coordinating with Safety and QA/QC dept. for carrying out incident free job and deliver quality output.
 Ensuresall activitiesare carriedoutbysubordinatesinaccordance withQualityandSafetypolicyandpreventing
accidents/incidents by enforcing high safety standards on the work site
 Execution of hydro test and pneumatic test of process piping including LPG Spheres and tank farm area.
 Preparation of daily progress reports, monthly planning and scheduling of related construction activities.
 Preparation of hydro-test loops & Test packages. Completion of piping as per test pack & maintaining all
documents as per client requirements and handover the same to commissioning team.
 Line checking, Mechanical clearance, Hydro testing & Re-instatement and ensure that these activities are done
as per project specification.
 Co-ordinate with operation personnel for SHUTDOWN and MAINTANENCE works in all operational areas.
 Preparation of “AS BUILT” drawings as per site conditions and complete Piping material Re-conciliation and
submit related documents to client.

Curriculum Vitae
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Personal Details
 Date of Birth : 25th
Dec- 1979
 Sex : Male
 Marital Status : Married
 Nationality : Indian
 Languages : English, Tamil (Read, Write, Speak),
Hindi, Malayalam (Speak)
 Passport Number : G8656319
 Validity : 10-August-2018.
 UAE driving license : 2131225 valid up to 17th
Sept 2023.
I hereby declare that all the information given above is true to the best of my knowledge and belief.
M.Sathish

Sathish_CV Quality Control Engineer

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