Scope and tools of theoretical training
and assessment




                                          Sándor Korbuly
                                                    2011
Scope and tools of theoretical training and
assessment

Vocational school                           Vocational and Adult Education
Established 1995


        Founders:                Mr. Árpád SOÓS




Mr. Péter FALUDY




Aim: improving the general knowledge level of native RAC trade and installers
Approaching and applying the up-to-date information and AREA expectations
                                                                      Sándor Korbuly
                                                                                2011
Scope and tools of theoretical training and
assessment
             Training / educational facilities
             present site since 2001
              2 classrooms
              Mechanical workshop (piping, welding, brazing, etc)
              Computer room
              Laboratory
              Dining room
              Depot
              Social premises

                                                           Sándor Korbuly
                                                                     2011
Scope and tools of theoretical training and
assessment

              Training / educational equipment
               Demo AHU
               Liquid chillers
               Fan-coils
               Split A/C units / components
               Prefabricated Walk-in Freezer (Cold Store)
               Demonstration cooling cycles
               Parts and components of refrigerating units/systems
                (source: own part, HKVSZ support, Sponsors)
                                                           Sándor Korbuly
                                                                    2011
Scope and tools of theoretical training and
assessment




               Certifications
                Certified Institution (native)
                Certified Training Programs
                AREA Certificate of Merit (2002)
                Adult Training Accreditation Board (2003)
                HKVSZ Certification (Basic School)
                Cooperation Agreement with HKVSZ since 2001
                Assessment agreement with HMCB
                                                       Sándor Korbuly
                                                                2011
Scope and tools of theoretical training and
assessment
                                 Courses
                                 Based on Fgas categories


1.   Installation, Repair and Maintenance of Refrigerating A/C and Heat Pump Systems and
     Equipment (including special mastery of leak detection) w/o refrigerant qtty limit (VET)
2.   Moderated Capacity Refrigerating A/C and HP Equipment and System Installer
     (refrigerant qtty < 3 kg)
3.   Recovering and Handling of Refrigerant
4.   Leak Detection
     MAC sector
5.   A/C Systems for Vehicles (refrigerant qtty < 3 kg)
6.   Truck cargo refrigeration/cooling, Coach A/C systems (w/o refrigerant qtty limit)
                                                                                         Sándor Korbuly
                                                                                                  2011
Scope and tools of theoretical training and
assessment
                Special Courses
                         - upon request
                e.g. - Ammonia refrigerating systems
                - Fire system (necessary for welding/brazing
                activities)
                - Refrigerating system operator
                - etc.




                                                               Sándor Korbuly
                                                                        2011
Scope and tools of theoretical training and
assessment

                         Courses
                                 Participation conditions
                         Specified for the courses
(e.g. for MAC courses certain qualification in vehicle technics…)
In case of doubt: Competency Committee (HKVSZ)
Decision upon – basic qualification
                - practice
                - experience
                - references

                                                                    Sándor Korbuly
                                                                             2011
Scope and tools of theoretical training and
                                assessment
   Q = c x m x Δt




                                Course Outline
                                The courses are of modular systems, consisting
                      of both theoretical and practical lessons
The theoretical part include the fundamentals of
            – thermodynamics
            - fluid mechanics
            - acoustics
            - principles of basic refrigeration cycle
            - refrigerants, lubricants
            - understanding of trade terminology
                                                                          Sándor Korbuly
                                                                                   2011
Scope and tools of theoretical training and
                                assessment
     Q = c x m x Δt



                           Course Outline
                           Thermodynamics
                           - Nature, units and measurement of heat
 -   Heat transfer (conduction, convection, radiation, heat load
     calculation)
 -   Heat expansion (linear, volumetric; solid, liquide, vapour substances)
 -   Specific heat, sensible heat, latent heat, enthalpy
 -   Changing of state (vaporization, condensation)
 -   h–x chart of humid air (Mollier)
 -   Pressure (units, measurement, gauges)                         Sándor Korbuly
                                                                            2011
Scope and tools of theoretical training and
                                assessment

                   Course Outline
                           Fluid Mechanics
                   - Continuity equation
 -   Ideal fluid flow
 -   Bernoulli equation
 -   Fluid/air flow pressure drop (friction loss)
 -   Fans, pumps (sorts, charcteristics)




                                                    Sándor Korbuly
                                                             2011
Scope and tools of theoretical training and
                                assessment

                  Course Outline
                          Acoustics
                  - Characteristics of sound (frequency, wave length)
 -   Sound power level, ~ pressure level
 -   Subjective acoustics (dB(A) ; NC, phon)
 -   Addition of sound pressure levels
 -   Attenuation (distance, attenuators, vibration dampers)




                                                                Sándor Korbuly
                                                                         2011
Scope and tools of theoretical training and
                                assessment

                  Course Outline
                          Fundamentals of Refrigeration
                  - Refrigeration systems (Seebeck effect, absorption,
          compressor)
 -   Refrigerants (features, environmental effects – ODP, GWP, TEWI)
 -   Compressor refrigeration cycle (components, logp-h chart)
 -   Components of refrigeration cycle (compressor, heat exchangers,
     expansion valve, auxiliary components)
 -   Control of cooling cycle

                                                                 Sándor Korbuly
                                                                          2011
Scope and tools of theoretical training and
                                assessment

                  Relating National and EU Regulations


                  - 1005/2009 EC (substances that deplete the ozone layer)
 -   842/2006 EC
 -   303/307/2008 EC
 -   Responsibility, obligations of operator, registration, regular leak
     detection, control and report.




                                                                   Sándor Korbuly
                                                                            2011
Scope and tools of practical training and
                                    assessment
  Course Outline
Illustrative equipment
 Compressors
  -hermetic
  -semi hermetic
 Condensers
 Evaporators
 Receivers
 Safety and control devices
 Accessories
                                                  Sándor Korbuly
                                                           2011
Scope and tools of practical training and
                                    assessment
  Course Outline
Training / educational facilities
       - demo / test panels
       - refrigeration cycle with
       generated fault




                                                  Sándor Korbuly
                                                           2011
Scope and tools of practical training and
    Training / educational facilities assessment
Complete AHU
   Fresh air inlet   Mixing
   Return air        chamber
   Filter
   Heating
    - heat pump
    - electric
    - hot water
   Cooling
    - DX coil
    - water chiller
   Humidification
   Dehumidification
   Fan (variable rpm.)                             Sándor Korbuly
   Automatic and manual control                             2011
Scope and tools of practical training and
  Training / educational           assessment

  facilities
Chillers
 Compact (outdoor)
 Split




                                                 Sándor Korbuly
                                                          2011
Scope and tools of practical training and
  Training / educational           assessment

  facilities
Cold stores (chambers)
Racks / display cases
Household refrigerator
Chest freezer with two
stage compressor
Operating MAC mock-up
Mobile cargo cooler



                                                 Sándor Korbuly
                                                          2011
Scope and tools of practical training and
  Training / educational           assessment

  facilities
Switchboards / controls
      - automatic
      - manual




                                                 Sándor Korbuly
                                                          2011
Scope and tools of practical training and
Training / educational           assessment

facilities


   Split units




                                               Sándor Korbuly
                                                        2011
Scope and tools of practical training and
  Training / educational           assessment

  facilities
Recovering / charging
devices / equipment




                                                 Sándor Korbuly
                                                          2011
Scope and tools of practical training and
 Training / educational           assessment

 facilities

  Illustrative operating
        equipment
for trouble shooting and
          remedy,
     for Fgas training




                                                Sándor Korbuly
                                                         2011
Scope and tools of practical training and
  Training / educational           assessment

  facilities


Dynamic leak detector
calibrating equiment




                                                 Sándor Korbuly
                                                          2011
Scope and tools of practical training and
                                   assessment
   Course Outline
Applied tools and equipment of
   the trade
Basic activity and application of
   tools
   - flaring
   - bending
   - brazing
   - welding
   - formation/manufacturing
   of air duct pieces




                                                 Sándor Korbuly
                                                          2011
Scope and tools of practical training and
                                    assessment
  Course Outline
Identification of refrigeration cycle,
  components, safety and control devices
Trouble shooting/identification/remedy
  (electric, mechanical)
Replacing
  cycle
  components
Maintenance


                                                  Sándor Korbuly
                                                           2011
Scope and tools of theoretical training and
                                assessment




                                              Sándor Korbuly
                                                       2011

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Scope and tools of theoretical traning and assassement

  • 1. Scope and tools of theoretical training and assessment Sándor Korbuly 2011
  • 2. Scope and tools of theoretical training and assessment Vocational school Vocational and Adult Education Established 1995 Founders: Mr. Árpád SOÓS Mr. Péter FALUDY Aim: improving the general knowledge level of native RAC trade and installers Approaching and applying the up-to-date information and AREA expectations Sándor Korbuly 2011
  • 3. Scope and tools of theoretical training and assessment Training / educational facilities present site since 2001  2 classrooms  Mechanical workshop (piping, welding, brazing, etc)  Computer room  Laboratory  Dining room  Depot  Social premises Sándor Korbuly 2011
  • 4. Scope and tools of theoretical training and assessment Training / educational equipment  Demo AHU  Liquid chillers  Fan-coils  Split A/C units / components  Prefabricated Walk-in Freezer (Cold Store)  Demonstration cooling cycles  Parts and components of refrigerating units/systems (source: own part, HKVSZ support, Sponsors) Sándor Korbuly 2011
  • 5. Scope and tools of theoretical training and assessment Certifications  Certified Institution (native)  Certified Training Programs  AREA Certificate of Merit (2002)  Adult Training Accreditation Board (2003)  HKVSZ Certification (Basic School)  Cooperation Agreement with HKVSZ since 2001  Assessment agreement with HMCB Sándor Korbuly 2011
  • 6. Scope and tools of theoretical training and assessment Courses Based on Fgas categories 1. Installation, Repair and Maintenance of Refrigerating A/C and Heat Pump Systems and Equipment (including special mastery of leak detection) w/o refrigerant qtty limit (VET) 2. Moderated Capacity Refrigerating A/C and HP Equipment and System Installer (refrigerant qtty < 3 kg) 3. Recovering and Handling of Refrigerant 4. Leak Detection MAC sector 5. A/C Systems for Vehicles (refrigerant qtty < 3 kg) 6. Truck cargo refrigeration/cooling, Coach A/C systems (w/o refrigerant qtty limit) Sándor Korbuly 2011
  • 7. Scope and tools of theoretical training and assessment Special Courses - upon request e.g. - Ammonia refrigerating systems - Fire system (necessary for welding/brazing activities) - Refrigerating system operator - etc. Sándor Korbuly 2011
  • 8. Scope and tools of theoretical training and assessment Courses Participation conditions Specified for the courses (e.g. for MAC courses certain qualification in vehicle technics…) In case of doubt: Competency Committee (HKVSZ) Decision upon – basic qualification - practice - experience - references Sándor Korbuly 2011
  • 9. Scope and tools of theoretical training and assessment Q = c x m x Δt Course Outline The courses are of modular systems, consisting of both theoretical and practical lessons The theoretical part include the fundamentals of – thermodynamics - fluid mechanics - acoustics - principles of basic refrigeration cycle - refrigerants, lubricants - understanding of trade terminology Sándor Korbuly 2011
  • 10. Scope and tools of theoretical training and assessment Q = c x m x Δt Course Outline Thermodynamics - Nature, units and measurement of heat - Heat transfer (conduction, convection, radiation, heat load calculation) - Heat expansion (linear, volumetric; solid, liquide, vapour substances) - Specific heat, sensible heat, latent heat, enthalpy - Changing of state (vaporization, condensation) - h–x chart of humid air (Mollier) - Pressure (units, measurement, gauges) Sándor Korbuly 2011
  • 11. Scope and tools of theoretical training and assessment Course Outline Fluid Mechanics - Continuity equation - Ideal fluid flow - Bernoulli equation - Fluid/air flow pressure drop (friction loss) - Fans, pumps (sorts, charcteristics) Sándor Korbuly 2011
  • 12. Scope and tools of theoretical training and assessment Course Outline Acoustics - Characteristics of sound (frequency, wave length) - Sound power level, ~ pressure level - Subjective acoustics (dB(A) ; NC, phon) - Addition of sound pressure levels - Attenuation (distance, attenuators, vibration dampers) Sándor Korbuly 2011
  • 13. Scope and tools of theoretical training and assessment Course Outline Fundamentals of Refrigeration - Refrigeration systems (Seebeck effect, absorption, compressor) - Refrigerants (features, environmental effects – ODP, GWP, TEWI) - Compressor refrigeration cycle (components, logp-h chart) - Components of refrigeration cycle (compressor, heat exchangers, expansion valve, auxiliary components) - Control of cooling cycle Sándor Korbuly 2011
  • 14. Scope and tools of theoretical training and assessment Relating National and EU Regulations - 1005/2009 EC (substances that deplete the ozone layer) - 842/2006 EC - 303/307/2008 EC - Responsibility, obligations of operator, registration, regular leak detection, control and report. Sándor Korbuly 2011
  • 15. Scope and tools of practical training and assessment Course Outline Illustrative equipment  Compressors -hermetic -semi hermetic  Condensers  Evaporators  Receivers  Safety and control devices  Accessories Sándor Korbuly 2011
  • 16. Scope and tools of practical training and assessment Course Outline Training / educational facilities - demo / test panels - refrigeration cycle with generated fault Sándor Korbuly 2011
  • 17. Scope and tools of practical training and Training / educational facilities assessment Complete AHU  Fresh air inlet Mixing  Return air chamber  Filter  Heating - heat pump - electric - hot water  Cooling - DX coil - water chiller  Humidification  Dehumidification  Fan (variable rpm.) Sándor Korbuly  Automatic and manual control 2011
  • 18. Scope and tools of practical training and Training / educational assessment facilities Chillers  Compact (outdoor)  Split Sándor Korbuly 2011
  • 19. Scope and tools of practical training and Training / educational assessment facilities Cold stores (chambers) Racks / display cases Household refrigerator Chest freezer with two stage compressor Operating MAC mock-up Mobile cargo cooler Sándor Korbuly 2011
  • 20. Scope and tools of practical training and Training / educational assessment facilities Switchboards / controls - automatic - manual Sándor Korbuly 2011
  • 21. Scope and tools of practical training and Training / educational assessment facilities Split units Sándor Korbuly 2011
  • 22. Scope and tools of practical training and Training / educational assessment facilities Recovering / charging devices / equipment Sándor Korbuly 2011
  • 23. Scope and tools of practical training and Training / educational assessment facilities Illustrative operating equipment for trouble shooting and remedy, for Fgas training Sándor Korbuly 2011
  • 24. Scope and tools of practical training and Training / educational assessment facilities Dynamic leak detector calibrating equiment Sándor Korbuly 2011
  • 25. Scope and tools of practical training and assessment Course Outline Applied tools and equipment of the trade Basic activity and application of tools - flaring - bending - brazing - welding - formation/manufacturing of air duct pieces Sándor Korbuly 2011
  • 26. Scope and tools of practical training and assessment Course Outline Identification of refrigeration cycle, components, safety and control devices Trouble shooting/identification/remedy (electric, mechanical) Replacing cycle components Maintenance Sándor Korbuly 2011
  • 27. Scope and tools of theoretical training and assessment Sándor Korbuly 2011