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Applied Control
Systems
Stepper Motors
Stepper Motor / Electro magnet
Rotor
Stator
Coils
2
1
S
N
1
2
Outside Casing
Stator
Rotor
Internal components of a Stepper Motor
2 2
1
N
S
1
S
N
Stators
Rotor
Cross Section of a Stepper Motor
Four Steps per revolution i.e. 90 deg. steps.
Full Step Operation
Eight steps per. revolution i.e. 45 deg. steps.
Half Step Operation
2 2
1
1
S
N
S
N
N
N
S S
1
a b
Winding number 1
2
a b
Winding number 2
One
step
6 pole rotor
How many steps are required for one complete revolution?
Six pole rotor, two electro magnets.
The top electromagnet (1) is turned on,
attracting the nearest teeth of a gear-
shaped iron rotor. With the teeth aligned
to electromagnet 1, they will be slightly
offset from electromagnet 2
The top electromagnet (1) is turned off,
and the right electromagnet (2) is
energized, pulling the nearest teeth
slightly to the right. This results in a
rotation of 3.6° in this example.
Practical Stepper motor operation
The bottom electromagnet (3) is
energized; another 3.6° rotation
occurs.
The left electromagnet (4) is enabled,
rotating again by 3.6°. When the top
electromagnet (1) is again enabled, the teeth
in the sprocket will have rotated by one
tooth position; since there are 25 teeth, it
will take 100 steps to make a full rotation in
this example.
Stepping Motor to move read-write head
Stepper motor applications
Paper feeder on printers
CNC lathes
Stepper motors
Stepper motor applications
Rotor
Stator coils
CNC Stepping Motor
Advantages:-
Low cost for control achieved
Ruggedness
Simplicity of construction
Can operate in an open loop control system
Low maintenance
Less likely to stall or slip
Will work in any environment
Disadvantages:-
Require a dedicated control circuit
Use more current than D.C. motors
High torque output achieved at low speeds
Advantages / Disadvantages
Step 1 0 0 1 1
Step 2 1 0 1 0
Step 3 1 1 0 0
Step 4 0 1 0 1
+
CW CCW
Control sequence to turn a stepper motor
Servo Motor Detail
+ 5V
Actuator
Reduction gear
Position feedback
Potentiometer
(closed loop system)
Small electric DC motor

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Stepper Motor.ppt

  • 2. Stepper Motor / Electro magnet
  • 5. Four Steps per revolution i.e. 90 deg. steps. Full Step Operation
  • 6. Eight steps per. revolution i.e. 45 deg. steps. Half Step Operation
  • 7. 2 2 1 1 S N S N N N S S 1 a b Winding number 1 2 a b Winding number 2 One step 6 pole rotor
  • 8. How many steps are required for one complete revolution? Six pole rotor, two electro magnets.
  • 9. The top electromagnet (1) is turned on, attracting the nearest teeth of a gear- shaped iron rotor. With the teeth aligned to electromagnet 1, they will be slightly offset from electromagnet 2 The top electromagnet (1) is turned off, and the right electromagnet (2) is energized, pulling the nearest teeth slightly to the right. This results in a rotation of 3.6° in this example. Practical Stepper motor operation
  • 10. The bottom electromagnet (3) is energized; another 3.6° rotation occurs. The left electromagnet (4) is enabled, rotating again by 3.6°. When the top electromagnet (1) is again enabled, the teeth in the sprocket will have rotated by one tooth position; since there are 25 teeth, it will take 100 steps to make a full rotation in this example.
  • 11. Stepping Motor to move read-write head Stepper motor applications
  • 12. Paper feeder on printers CNC lathes Stepper motors Stepper motor applications
  • 14. Advantages:- Low cost for control achieved Ruggedness Simplicity of construction Can operate in an open loop control system Low maintenance Less likely to stall or slip Will work in any environment Disadvantages:- Require a dedicated control circuit Use more current than D.C. motors High torque output achieved at low speeds Advantages / Disadvantages
  • 15. Step 1 0 0 1 1 Step 2 1 0 1 0 Step 3 1 1 0 0 Step 4 0 1 0 1 + CW CCW Control sequence to turn a stepper motor
  • 16. Servo Motor Detail + 5V Actuator Reduction gear Position feedback Potentiometer (closed loop system) Small electric DC motor