Subrota ghosh.doc resume
- 1. ~ Visionary Technology Professional ~ Production Quality Control, Maintenance & Process Enhancements SUBROTA GHOSH Mobile: 09474540780 Phone (R): 0341 2535884 E-Mail: subrota.gh@indiatimes.com & subrota.gh@gmail.com AN OVERVIEW A seasoned professional with over 22 years of qualitative experience in Strategic Planning encompassing Production, Quality, Process Enhancements, Maintenance, Procurement & Vendor Development, Cost Reduction and Team , Management. A keen strategist with expertise in managing entire production operations with key focus on top line & bottom line profitability by ensuring optimal utilization of resources. A leader with strong skills in taking process improvement and cost reduction initiatives and implementing quality systems for enhancing plant efficiency. Adept at managing maintenance of various equipment for reducing downtime and enhancing operational effectiveness of equipment. Experienced in administering material management; ensuring inventory control and . taking cost-saving initiatives. Effective communicator & negotiator with strong analytical, problem solving & initiatives organizational abilities. Areas of Expertise; - Planning & Methoding - Production & Quality Control - Manufacturing Engineering - Process Improvement - Auditing & Inspection - Project Monitoring - Customer Retention - Preventive Maintenances - Team Management / Coordination ORGANISATIONAL SCAN Since Sep’87: Chittaranjan Locomotive Works, Chittaranjan Sep Currently designated as Chemical & Metallurgical Superintendent Growth Path: Sep’87-Apr’90 Mechanical Fitter in Assembly Fitting & Fabrication Shop (Production ) ’ - ’ brication Apr’90-Jul’92 Blacksmith in Forging Shop (Production ) ’ -Jul’92 lacksmith Jul’92 Dec’95 Analyst in Chemical & Metallurgical Lab (QC ) 92-Dec 95 Dec’95-Oct’01 Junior Engineer - Steel Melting, Sand Plant, Heat Treatment at Steel & Iron Foundry(O&M & QC) Foundry Oct’01-Aug’04 Senior Engineer - Steel & Iron Foundry (operation, QC , maintenance & project of Foundry ) Aug’04-Till Date Chemical & Metallurgical Superintendent (operation, QC , maintenance & project of Foundry , Forging , Fabrication , Assembly , Product Development ) KEY RESULT AREAS: Production Supervising production related tasks - Heavy Assembly, Heavy Fabrication, Forging and Foundry including planning, control & troubleshooting for achieving the planned periodic schedules and process control including project work related to installation of plant & machinery ; preparing operational budgets and ensuring adherence to the same. Supervising & directing workforce of 100 staffs including 10 Supervisors & Engineers in Quality Department. s Developing new process concepts for production optimization, yield improvement and developing guidelines for the sequencing of manufacturing activities. Leading a team and attaining the monthly production targets and tracking progress against targets by analyzing daily reports. Coordinating with the other departments for smooth functioning and accomplishing production as per customers’ requirement & organizational guidelines. Selecting jigs & fixtures for heavy structures. s Minimizing performance bottlenecks for high productivity with maximization of men, material, cost and machine.
- 2. Monitoring the production status, procedures and systems followed in production to ensure compliance norms with desired quality and timely delivery of orders. Quality Management Systems Ensuring adherence to the quality standards – national & international and overseeing implementation of various stages of workflow using quality tools. Maintaining quality level as per targets given by the customers and targets given in the business plan and generating ideas. Undertaking root cause analysis of problems and developing effective counter measures initiating Kaizen/SQC/ /SQC/ improvement ideas generation & implementation. Appraising the prevalent production systems/ processes, identifying loopholes if any and undertaking result- oriented measures for alleviating them and documenting the same as per quality standard. standard Preparing internal specifications & route card for jobs. Project Implementation mentation Ensuring CPM is followed & quality of supplied assemblies / spares are maintained from customer point. Guiding in erection , fabrication & installation of structures ( both underground & overhead upto 75 ft ) , plant & machinery (Arc furnace, mills etc. ) for safe & early completion of project as required from customer point. point Negotiate with different Authorities (contractors, unions, auditors etc. ) to serve Company’s purposes. Process Enhancements Establishing quality standards - ISO: 9001 2000; ensuring delivery of quality products and managing the highly ; automated production line for achieving the periodic production targets. Identifying scope for: - Planning, implementing & monitoring of technological changes to enhance productivity. - Modifications in equipments, process flow, working practices, consumables, power, etc. for controlling & reducing conversion cost per unit produced. Implementing various techniques for cycle time reduction, entailing identification of opportunities, energy audits, analysis of data, conduction of tests and implementation & post audits. Executing cost saving techniques/ measures and modifications to achieve substantial reduction in O&M expenditures and work within the budget. Maintenance / Troubleshooting Planning and effecting predictive & preventive maintenance schedules - SQC, Failure Analysis, etc. for various , , equipment to increase machine up time & equipment reliability. Implementing maintenance schedules and carrying out periodic checks to ensure performance of various equipment and maintaining requisite documents for the same. Identifying areas of bottlenecks / breakdowns and taking steps to rectify the equipment through application of trouble shooting tools like root cause analysis. Undertaking regular maintenance of mills, gear boxes, chain & belt drives, screw feeders, pan mills, etc. mills Procurement/Vendor Management Directing the development and implementation of key purchase / procurement strategies, contingency plans and ensuring that plans are aligned with projects requirements. Planning, organizing and controlling all requisite activities to perform such as techno – commercial evaluation, negotiation, recommendation, ordering, inspection, expediting & tracking, reporting, logistic and delivery, payment processing, etc. Overseeing follow-up with vendors for timely deliveries, quality checks & ensuring timely payments. Functioning as In-charge of inspection; co-ordinating with vendors for heavy fabrication, assembly, forging & -ordinating castings; assisting vendors in the processes and providing them suggestions for improving process efficiency. Team Management Leading, mentoring & monitoring the performance of the team members to ensure efficiency in process operations and meeting of individual & group targets. Creating and sustaining a dynamic environment that fosters development opportunities and motivates high performance amongst team members. . Significant Highlights: Efficiently conducted & managed NDT , Physical & Chemical tests for various heavy assembly, fabrication, onducted fabricat , castings , forgings of ferrous and non ferrous materials , grease , oil , bricks , firebricks, limestone , coal , magnesite ramming mass , silico and ferro manganese etc at firm’s premises & shop floor. Fabrication , erection & commissioning of Furnaces , Mills , Bunkers & Belt drive from underground to 200 ft height over structures . Negotiation at different level e.g Unions , customers , Inspection Agencies , suppliers & Auditors. Played a stellar role in: Implementation of ISO : 9000 & 14001 with rating 70% Implementation of SQC , QMS , EMS Vendor categorization & evaluation rating Modification of testing parameters & schedules in cost effective manner
- 3. Developing new products in terms of quality parameters & not from design aspect. Failure analysis – cause & effect diagram- suggesting remedial measures. Preparing Internal specifications to uplift quality for incoming as well as final produce . Holds the distinction of introducing metallurgical inspection of all materials at firm’s premises & random inspection of the same after supply of materials to ensure quality supply. Successfully carried out production in highly break down prone automatic conveyor system; deputed team; members to look after plant & system’s operation in addition to their normal responsibilities so that the near to break down items were repaired in process or at the off time as a predictive measure. . Pivotal in establishing minimum percent high carbon at the beginning in steel bath to get better quality in terms of metal homogeneity as well as to reduce the furnace running significantly by adopting a combination of classic technique & latest process. In sand plant, efficiently decreased the level of consumption of new silica sand by 15% & bentonite by 5% a total , reduction of 17% cost directly; this was awarded by company in cash in 1999 & recorded in service book. ; Replace RT by UT for critical structures as well as for some type of castings . Preparing work flow / root cards for fabrication & foundry to cut down preparation & / setting time. KNOWLEDGE PURVIEW Laboratory instruments viz., Microscope & Spectrometer. Steel melting for plain carbon & high manganese steel & grey CI , moulding & core sand & heat treatment of castings , forgings & tools – annealing , normalizing , case carburizing , cyaniding , tempering etc. Forging with pneumatic hammers. Assembly of heavy items - wheels, motors, gear boxes, break shoes, etc. Heavy assembly fitting by marking, drilling, punching plates used in fabrication; to fit assemblies by push & shrink fit, etc. Make forged bars, die forging & manual forging. Chemical & metallurgical laboratory to test materials by chemically physically & NDT, etc. Using automatic conveyor systems, arc furnaces, induction furnace & oil fired furnaces. Inspecting ferrous & non-ferrous castings, forgings & fabrications. Welder’s qualification approval as per ISO norms Third party Inspection specialist Machinery: - Drill machine , sharing & bending machines, Press shop , - Grinding machine - EOT & side wall cranes - 05 mt & 10 mt pneumatic hammer - 07 Mt & 11 Mt Arc furnaces , 4.5 Mt Induction Furnaces - Batch mills & Continuous mills - Dry sand mills - MIG, TIG, submerge arc & arc welding machines. - Automatic conveyor system - bucket elevator, cooler drum, bunkers, shake out tables for castings, screw feeders, oil fired furnaces in heat treatment shop Lab Instruments: - Tensile testing machine - Hardness testing machine - Impact testing machine - Microscope with/without image analyzer - Spectrometer for ferrous & non ferrous materials - Wet chemical analysis - Sand testing machine - Andrex Unipolar & bipolar X ray machines - Ir 192 & Co 60 Gamma ray sources - EN II DGS & TFT Ultrasonic testing machine Others - International codes - AS, BS, IS, JIS, ASTM, EN, DIN, etc/ for testing & inspecting materials. - SQC techniques - control charts, pareto analysis, cause & effect diagram, etc. - Working knowledge & some experience of Six Sigma. ACADEMIA & CREDENTIALS 2003 AMIE Section A & B – Graduate Mechanical Engineering from Institute of Engineers (India) 1992 Post Graduate Diploma in Materials Management from M.S.P.I., New Delhi 1991 Post Graduate Diploma in Foreign Trade from Institute of Export Management, Kolkata
- 4. 1987 Bachelor of Science (Eco Hons.) - Statistics & Mathematics from University of Burdwan Technical Training:: Qualified NDT Professional SNT Level-II in Radiography Test SNT Level- I in Ultrasonic Testing PERSONAL VITAE Date of Birth : 17th February, 1966 Address : Street No. 84, Quarter No. 23/3A, P.O.: Chittaranjan, PIN Code-713331 uarter : , Linguistic Abilities : English, Bengali & Hindi Current CTC : Rs 625000/- + perks. Expected CTC : Negotiable. Time required to join : 03 months from the date of confirmation. References : (1) Sri S.N.Maji , Ex . A.C&M /CLW, Presently consulting for M/S Asansol Steel Castings & M/S Anup Malleables , Dhanbad. Mob- 9434849838. (2) Sri C.Sengupta , Dy.Director (M&C), RDSO, LUCKNOW.