Systems to Enhance Feed Quality.ppsx
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The document outlines various conceptual equipment and systems designed to enhance feed quality in feed plants, focusing on essential components like cleaning systems, aspiration units, and metal detectors. These devices not only improve feed quality but also protect main machinery from damage, ultimately benefiting operational efficiency and reducing maintenance costs. Additionally, it highlights automation systems that facilitate effective control and monitoring of feed production processes.
Systems to Enhance Feed Quality.ppsx
- 1. Conceptual Equipments Present Machines And Systems To Enhance Feed Quality
- 2. Enhancing Feed Quality in Feed Plant Apart from the main process machines and conveying equipments, the machines and systems described here also are important to feed plant operation. These are Cleaning Equipments, Air Aspirators, Breathers, Impurity Separators. Many of them are made by us and some them bought from our regular suppliers to our specifications and quality check.
- 3. Salient Features Of The Machines & Systems These are essential components to produce clean good quality feed, but normally not considered because of the additional cost involved. Using some of these components save damage and heavy maintenance to the main machines. These units also help for making feed of international standards. These are described in the following slides.
- 4. Salient Features Of The Machines & Systems Many of these are used in the material streams. Though adding to the plant cost, these, safeguards the machines and conveying equipments. Pays back the cost in a reasonable time. They include :Cascade Type Magnets which are to be cleaned manually, Auto Clean Cascade Magnets, Stone Remover with Magnetic Separator, Spout Magnets fitted on line which are manually cleaned, Jute Twine Remover and Cake Crusher fitted on line to remove the jute strings coming with the raw material and break the raw material cakes .
- 5. Salient Features Of The Machines & Systems They also include: Local Aspiration Units, Air Breathers on various bins, hoppers and elevator bottoms, On Line Weigher, On Line Metal Detector, On line Check Weigher with Rejection Units, Telescopic conveyors, Radar Level Sensors, Molasses Heaters, Plant Voltage Stabiliser etc. The Automation and reporting system we have done is now becoming more acceptable in various other plants too.
- 6. Aspiration Units Many of the plants are now using localised aspiration unit for worker safety and dust control. Local Aspiration units can be used in bucket elevators and conveyors too. Different sizes and different capacity units are available. Aspiration with auto run on dump hopper can be supplied too. For premix this entire unit can be of Stainless Steel.
- 8. Hammer Mill With Aspiration Unit
- 9. Aspiration Unit with Hopper And Discharge
- 10. Aspiration Unit with Hopper And Discharge
- 11. Jute Twine Remover Totally designed by CEASPL for mainly Indian plants where raw material comes to the plant in Jute bags. The machine is installed at the outlet of the intake elevator. The specially designed rotor traps the jute strings and some of the longer plastic ropes. To rotor has to be burned to remove the strings. The special drive system ensures silent operation of the unit. Now this unit has become a standard machine for all the feed plants.
- 13. Jute Twine Rotor After Four Hours
- 14. Jute Twine Rotor After Four Hours
- 15. Cake Crusher This also is another machine designed by CEASPL for mainly Indian plants where raw material comes in soft cake and cake forms. We use this on the raw material intake for the silo storage. The machine is installed at the outlet of the intake elevator, just above the magnet system and Jute twine remover. This with the magnet, Jute twine remover and a low pressure blower system in the DORB silo storage intake allows a 95% clean product to go into the silo. The machine used in the cake storage line breaks the cakes before going to the silo.
- 16. Cake Crusher
- 17. Cascade Magnet These magnets are installed at the outlet of the intake elevator, batch elevator and Mix feed elevator. There are three types of these units. 1. With Manual Clean. 2. With Auto Clean. 3. With Diamond shape Auto Clean. The ferrous material is collected into a small hopper or box. The cleaning cycle time can be set with a control unit or through the automation/batching computer. These are made of stainless steel.
- 18. Cascade Magnet – Manual Cleaning
- 19. Cascade Magnet With Auto Clean
- 20. Diamond Shaped Magnet With Autocleaning
- 21. Spout Magnets Spout magnets are installed where space is a constraint. These magnets are installed at the outlet of the Intake elevator, Batch elevator and Mix feed elevator. The ferrous material is collected in the magnets fitted on hinges at the sides of the unit. The cleaning is manually done. These are made of stainless steel.
- 22. Spout Magnet
- 23. Air Breather These are one more of the CEASPL designed unit. These units replace the air bags fitted on top of the bins, elevator bottoms and other places. The unit has long life and cleans by itself. The Air Breathers are made of special membrane filter and enclosed in a metal cage. It is less cumbersome to fit and takes less space for installation.
- 24. Air Breather
- 25. Air Breather Installation On Bin Top
- 26. Stone Remover These units are fitted after the feeder and above the hammer mill. The unit has an in built magnet, air control vanes and a tray to collect the stones and other heavy particles. The magnets remove the ferrous pieces and powder. The unit can be easily installed. It works only if an aspiration unit is part of the hammer mill.
- 27. Stone Remover & Magnet
- 28. Bag Cleaning Machine The Bag Cleaning unit is not part of the process machines. The machine cleans the used Jute Bags, there by increasing the resale value of the bags, and recovering the raw material stuck to the bags for re use. The used Jute bags are mainly DORB and bags handling powders are cleaned through this system. Approximately 200 gms to 450 gms of raw material is recovered through the system. The machine can clean approximately 10 to 15 bags per minute. The cleaning operation is done manually.
- 30. Check Weigher The weighed bags are checked for the correctness of the weight on line. The machine can generate an alarm, for manually removing the bag or can be fitted with an auto rejection system. Display and counter about the number of bags rejected is available with the machine. The machine can be easily installed in existing plants.
- 31. Check Weigher
- 32. Metal Detector The weighed bags can be passed through the Metal detection unit on line before loading the trucks or before storage. The machine can generate an alarm, for manually removing the bag or can be fitted with an auto rejection system on detection of metal particle in the filled bags. Units are available to detect any metal inside the bag. The machine can be easily installed in existing plants.
- 33. Metal Detector
- 34. Plant Voltage Stabiliser Unit The unit is fitted after the transformer. The Stabiliser can be set to a voltage range within which the Voltage is stabilised. This unit helps in preventing damage to the motors, automation systems, electronic components keeping the output voltage within limits. The unit generally is installed indoors.
- 36. Digital Voltage Stabiliser Control
- 37. Automation Plant automation is becoming more and more relevant with the advancement of the process system. Automation can be of different levels as per requirement. The basic unit is the batching system. The pelleting operation also can be separately controlled. The entire plant can be controlled through the system giving various reports and costing too. The levels inside the molasses tanks, storage silo can be made available in the system through radar sensors.
- 38. Automation We can get maintenance schedules, the status of the various drives, the motor and bearing temperatures through the system. The system can be used to get a correct report on the life of the wear parts of the Hammer Mill and Pellet Mill. The Hammer Mill and Pellet Mill load can be controlled controlling the feed going into it through this system. The molasses and steam quantity can be controlled automatically according the load of the respective motor loads. The operational sequences and status can be seen on real time.
- 40. Another Automation Control Room
- 43. Automation Screen Molasses Tank Levels
- 44. Automation Screen For Production Cost
- 46. Silo System More feed plants are going in for silo system to store the raw materials and finish products. Now there is less limitation on the material that can be stored in the silo. Apart from all the grains, we can also store De-oiled rice bran, wheat bran, various oil cakes etc.. Special discharge systems and feeding and cleaning systems are used for storing the raw materials in silo. Finished pellets also can be stored in silo. This enables the plant to run un interrupted in case the bagging operation is on maintenance or repair.
- 47. Silo System For Grains, Cakes & DORB
- 48. Silo System
- 49. Silo System For DORB
- 50. Silo System For DORB
- 51. Silo System For Finished Products
- 52. Sampling System Auto sample collection units can be provided at any required points to collect samples for quality checks. The simple system will collect the sample at set times to a collection system fitted near to the unit. But systems which can take the sample and convey it to the analysing point also is available. Auto analysing of the moisture at various levels also can be done. The other units used for quality controls are the pellet durability testing unit and the NIR analyser.
- 53. Contact Details Conceptual Equipments And Services Pvt. Ltd. 6/1302, Daffodil, Puliyankavu Road, Karingarapulli, Palakkad, Kerala, India – 678551 Land Line: +91 491 2570067, +91 491 2573676 Mobiles: +91 9846787076, +91 99798 97176 Email: ceaspl@gmail.com, enquiry@ceaspl.com, info@ceaspl.com. WEB: www.ceaspl.com