Tanim'S Presentation
- 1. HA-MEEM DENIM LTD the ultimate choice Presentation on Procurement & Denim Manufacturing Process Submitted By Md.Tanim Ahsan Procurement Officer
- 2. About Ha-Meem Denim Ltd • HA-MEEM DENIM is located at a beautiful landscape of Mawna, Sreepur along Dhaka-Mymensingh highway approx 65 kms from Dhaka. The company will have end-to-end processes from spinning to finished fabrics to become a complete vertical set up by 2014. • Hameem Group is a diversified business conglomerate with ventures in Garments, Banks, Insurance, Jute, Packaging, Washing, Newspaper, TV Channel, Tea estates etc. The group is one of the largest manufacturers of garments in the country and it is but natural that it decided to capitalize its core strength by setting backward linkage of Denim and Spinning. HDL is thus one-stop solution provider for leading apparel brands around the world.
- 5. Process after Workable LC • Submit LC copy to the supplier. • Confirm delivery date with quantity. • Follow up regularly to ensure quantity and quality. • If create any problem in quality issue communicate with supplier to send technical person at factory.Sometime I visit supplier’s factory to ensure quality. • Receive documents from supplier & ensure release in valid time.
- 6. TYPES OF YARN WHICH WE PROCURE Open End Open End Slub Ring Ring slub Ring Slub Lycra 100% polyester Polyester Lycra Siro Yarn Viscose Tencel
- 7. Yarn sources
- 8. Available yarn count used in HDL For Warp: 6,7,8,9,10,12,14,16,20,30 (slub+ normal) For Weft : 6,7,8,9,10,12,14,16,20,30 (slub+ normal) Polyester: 150D ,300D, 600D, 200DP-40D, , 300DP-70D Lycra : 10L-40D, 12L-40D,12L-70D,16L-40D, 16L-70D,
- 9. YYarn parametersoYarn count oCount of CV% oThick places oThin places oStrength oCLSP oRKM oNeps
- 10. Faults of yarn
- 11. Faults of yarn
- 12. Faults of Yarn
- 13. Chemical Chemical is the most important for denim process.Actually denim fabric is made by yarn & chemical.Chemical using area is broad in denim sector.Dying chemical procure from foreign countries.We also procure washing,ETP & boiler chemical from local suppliers.
- 14. Dying Chemical Name Supplier Consumption ( Day ) Origin Lead Time Function Indigo Vat Blue Seven Colours 500 kg China 54 To dye yarn. Liquid Indigo Dystar 2500 kg China 45 To dye yarn Bhanu Black Bhanu Dyes Ltd 2500 kg India 55 To dye yarn Caustic Soda Arabian Alkali 2500 kg Soudi Arabia 60 To help for dyeing at fixation and pH control. Hydrosulfite BASF 1700 kg Germany 75 Using with reducing agent indigo dyes. Reducing Agent Bhanu Dyes 660 kg India 55 To soluble the Sulpher dyes. Hostafol Xtra Archroma 160 Thailand 45 To increase the wet ability of yarn.
- 15. Dying Chemical Name Supplier Consumption ( Day ) Orign Lead Time Function Wax Bentech 500 kg Thailand 45 Used in sizing. Belfasin GT Pulcara 180 kg Turkey 75 Used to make soft fabric. Belsoft -200 Pulcara 265 Turkey 75 It is softner.Used to make soft fabric. Leonil EHC Archroma 250 kg Singapore 50 For wet yarn. Bevaloid4118P Universal Ltd 650 kg Pakistan 54 Used for sizing. Merserol QWXL Archroma 110 kg Singapore 55 Used for wet fabric. Ladiquest 1097 Archroma 350 kg Singapore 20 It is a dying auxilaries.
- 16. Finishing Chemical We use different types in chemical in finishing. We procure this chemical from local and foreign supplier.The names of finishing chemical are given below: Acitic acid Lurapret D 579 Securon 540 ( Lofibrol MSD ) Lurapert DPS Lutexal HIT Stabilol ZM ( Prestogen FPL H Peroxide Hostafol Xtra Belsoft 200 ( Softener ) Siligen SIE Fixapret Condensol FM Stabifix IND ( Fixing Agent ) Luraperet D-2374 Fixapret Resin F-ECO Enzyme ( Finishing ) Weating Agent ( Finishing ) Foracin STC NM Ecoplus Phantom Grey 2
- 18. Washing Chemical Soda Ash RSL Bleach Kci Antistain PAS Silicon Oil Pumice Stone (2-3) Antistain RG B.S -99 Softener Flakes Blue Brightner Ennzyame GNT ( Washing ) Sodium Hypo Sodium Meta Enzyme Liq
- 20. What is Denim ? Denim was traditionally colored blue with indigo dye to make blue jeans, although "jean" formerly denoted a different, lighter, cotton fabric. The contemporary use of the word "jeans" comes from the French word for Genoa, Italy (Gênes), where the first denimtrousers were made.
- 21. YARN Yarn is a continuous twisted strand of natural for synthetic fibers used in weaving for Denim.We procure our required yarn & keep in yarn store.Our production team collect from store for warping as per production demand.
- 22. WARPING Warping defined as parallel winding of yarn from cone or cheese package on to a warp beam
- 23. Types of Warping
- 24. Warping Machines
- 25. Faults Of Warping Crossing Lapper Loose yarn Count mix Supplier mix Lot mix Tension
- 26. DYEING The process of coloring fibers, yarns, fabrics or garments by using different dyestuff for a particular shade, with the help of suitable chemicals(caustic, sequestering, wetting agent etc.) at constant temperature and pressure is known as dyeing. In Ha-Meem Denim has two unit- Slasher Dyeing Unit Rope Dyeing Unit
- 27. Slasher Dyeing Unit Specification of Sucker Muller & Panon dyeing machine: Brand Sucker Muller Origin Germany Manufacturing year 2006 Number of Dye bath 08 (05-12) Dye bath capacity 800 litters Number of wash bath 06 (2,3,4,13,14,15) Scouring bath 01 Scouring bath capacity 1400 litters Production Capasity 10-11 Lac meters per month. Brand Panon Origin Taiwan Manufacturing year 2011 Number of Dye bath 10(5-14) Dye bath Capacity 1400 Liters Number of wash Bath 06(2,3,4,15,16,17) Sourcing Bath 01 Production capacity 10-11 Lac meters per month Sucker Muller
- 28. Rope dyeing unit Specification of Morrison dyeing machine: Brand name Morrison Origin USA Speed 10-36 Miter /Min Dye Steamer 01 Dry Cylinder 01 Production capacity About 10- 11 laces meters/ month Morrison Ha-Meem Denim Limited is well known Denim fabric maker,which began denim production in 2006, has placed a repeat order for their second integrated denim finishing range in 2011.
- 29. Types Of Shade Used Indigo Black SBIT IBST Grey Black
- 30. FAULTS OF DYEING Shade Variation Selvedge Centre Shade Variation Color Bleeding Lot to Lot wise Shade Variation Sticky Ends Ball Formation Lapper Problem
- 31. WEAVING The action of producing fabric by the interlacing of warp & weft threads is called weaving. Objects of weaving To produce woven fabric To give final product
- 32. FAULTS OF WEAVING Double ends End out/Miss warp Balls Snarls Broken Pick Miss pick Starting mark Crease mark
- 33. Finishing Finishing is a term which usually refers to the treatments given on a textile materials to enhance quality, after coloration but before the textiles are cut and sewn into garments, house hold textiles or other products.To complete finishing process chemical is too much important.
- 34. Objectives of Finishing To improve the attractiveness of the fabric. To ensure the softness of the fabric. To increase the life time or durability of the fabric. To meet up specific requirement of the fabric for achieve goal.
- 35. Faults of Finishing Wrinkle Crease mark Shrinkage problem Softener spot Width shortage Moisture problem
- 36. Inspection is the process by which, visible faults of fabric is find out and graded according to total points of faults. Four Point System: Inspection Faults length Points to be assigned 3 inch or less 1 Over 3 inch but less 6 inch 2 Over 6 inch but less 9 inch 3 Over 9 inch 4
- 37. HA-MEEM DENIM LTD. is the largest & most versatile business in the private denim sector in Bangladesh. It committed to the best human workplace. The goal of HA-MEEM denim LTD. is to get high production & to maintain the quality of a product at a minimum cost. Faults
- 38. HA-MEEM DENIM LTD. is the largest & most versatile business in the private denim sector in Bangladesh. It committed to the best human workplace. The goal of HA-MEEM denim LTD. is to get high production & to maintain the quality of a product at a minimum cost. Faults
- 39. HA-MEEM DENIM LTD. is the largest & most versatile business in the private denim sector at Bangladesh. It committed to the best human workplace. The goal of HA- MEEM DENIM LTD is to get high production. According to their capacity they have enriched production team,which is very skilled from other factories of Bangladesh. Conclusion
- 40. Thank you all ………