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TEMPERATURE
MEASUREMENT
Presented by :
AVISHEK KUMAR
13/EI/08
Outline….
# Introduction
# Temperature
# Heat
# Scale
# Glass-Thermometer
# Bi-metallic Thermometer
# RTD
# Thermocouple
# Thermistor
# IC Sensor
# How to choose
INTRODUCTION
 The accurate measurement of temperature is vital across
abroad spectrum of human activities,
 Including industrial processes (e.g. making steel)
Manufacturing;
 Health and safety.
 In fact, in almost every sector, temperature is one of the
key parameters to be measured.
 Different people will have different perceptions of what is
hot and what is cold.
.
 Temperature ?
 scalar quantity
 Degree of hotness or coldness
 Molecular K.E. = Temperature
 Heat ?
 Form of energy.
 Measured in calories or
BTU’S[British Thermal Units].
How is heat transferred?
Conduction
Convection
Radiation
 Metal coffee cup
Scale
 Temperature - measure of the thermal energy.
 Measured in degrees [°]using scales.
1. Fahrenheit.[°F]
2. Celsius or centigrade. [°C]
3. Kelvin .[°K]
1.Liquid – in – Glass Thermometer
 The volume of mercury changes
slightly with temperature.
 The space above the mercury
may be filled with nitrogen or it
may be at less than atmospheric
pressure, a partial vacuum
 Thermal expansion:
 Temperature Indicators (TI) or Temperature Gauges (TG)
Principles :
 Expansion/Contraction - change in temperature.
 Different metals -- different co-efficient of temperatures.
The rate of volumetric change depends on this co-efficient of
temperature.
2.Bimetallic Thermometer
3.Resistance Temperature Detector (RTD)
 Resistance thermometer
 PRINCIPLE :
TEMPATURE = RESISTANCE
 Positive temperature coefficient
 R = R0(1 + AT + BT2) T > 0 C
RTD Types
 classified according to the different sensing
elements used -
Platinum
Nickel
Copper
Temperature measurement ppt
4.Thermocouples
T
X
Ta
V
Ta
A
B
 SEEBECK EFFECT
Typical Thermocouple
Configuration
Reference temperature
(slush bath)
Unknown
temperature
Metal B
Metal A Metal A
Voltmeter
Solid
Liquid
Thermocouple Types
See beck
Coif: uV/CMetalsType
J
K
T
S
E
N
Fe-Con
Ni-Cr
Cu-Con
Pt./Rh-Pt.
Ni/Cr-Con
Ni/Cr/Si-Ni/Si
50
40
38
10
59
39
5.Thermistors
 Thermally sensitive resistors
 Highly sensitive and very reproducible resistance vs. temperature.
 Limited range
 Typically used over a small temperature range (due to non-linear
characteristics)
 Thermistors do not do well at high temperatures and show
instability with time
 Manufactured from oxides of nickel, magnesium, iron,
cobalt,manganese,titatinum and other metals.
 NTC Thermistor
 Steinhart – Equation : 1/T = a + b ln(R)+ln^3(R)
Temperature measurement ppt
6. I.C. Sensor
 V&I signal output
 Output = Temp.
 Very linear
 Accurate @
room ambient
 Limited range
 Cheap
Temperature measurement ppt
More temperature measurement possibilities
Thyorister
Thermowell
Infrared
Thermometer
pyrometer
Things to take into account
– Standards
– Cost
– Accuracy
– Stability over time (esp. for high
temperatures)
– Sensitivity
– Size
– Contact/non-contact
– Temperature range
– Fluid
How to Choose a Temperature Control
Device or System ?
Photochemical process
control:
Flower petal:
Molten glass:
Induction furnace:
100 degree Heat aging oven:
Measurement Sensor
RTD (most accurate)
Thermistor
(lowest thermal mass)
Optical pyrometer
(hi temp, no contact)
RTD (if <800C); or T/C
(Beware magnetic I noise)
Any of the 4 sensors
Examples
 Reference :
 http://www.omega.com/temperature/z/zsection.asp
 http://www.instrumentationtoday/temperature/asp
 http://www.instrumentationtools/temperaturesensors/.jsp
Temperature measurement ppt

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Temperature measurement ppt

  • 2. Outline…. # Introduction # Temperature # Heat # Scale # Glass-Thermometer # Bi-metallic Thermometer # RTD # Thermocouple # Thermistor # IC Sensor # How to choose
  • 3. INTRODUCTION  The accurate measurement of temperature is vital across abroad spectrum of human activities,  Including industrial processes (e.g. making steel) Manufacturing;  Health and safety.  In fact, in almost every sector, temperature is one of the key parameters to be measured.  Different people will have different perceptions of what is hot and what is cold. .
  • 4.  Temperature ?  scalar quantity  Degree of hotness or coldness  Molecular K.E. = Temperature  Heat ?  Form of energy.  Measured in calories or BTU’S[British Thermal Units].
  • 5. How is heat transferred? Conduction Convection Radiation  Metal coffee cup
  • 6. Scale  Temperature - measure of the thermal energy.  Measured in degrees [°]using scales. 1. Fahrenheit.[°F] 2. Celsius or centigrade. [°C] 3. Kelvin .[°K]
  • 7. 1.Liquid – in – Glass Thermometer  The volume of mercury changes slightly with temperature.  The space above the mercury may be filled with nitrogen or it may be at less than atmospheric pressure, a partial vacuum  Thermal expansion:
  • 8.  Temperature Indicators (TI) or Temperature Gauges (TG) Principles :  Expansion/Contraction - change in temperature.  Different metals -- different co-efficient of temperatures. The rate of volumetric change depends on this co-efficient of temperature. 2.Bimetallic Thermometer
  • 9. 3.Resistance Temperature Detector (RTD)  Resistance thermometer  PRINCIPLE : TEMPATURE = RESISTANCE  Positive temperature coefficient  R = R0(1 + AT + BT2) T > 0 C
  • 10. RTD Types  classified according to the different sensing elements used - Platinum Nickel Copper
  • 13. Typical Thermocouple Configuration Reference temperature (slush bath) Unknown temperature Metal B Metal A Metal A Voltmeter Solid Liquid
  • 14. Thermocouple Types See beck Coif: uV/CMetalsType J K T S E N Fe-Con Ni-Cr Cu-Con Pt./Rh-Pt. Ni/Cr-Con Ni/Cr/Si-Ni/Si 50 40 38 10 59 39
  • 15. 5.Thermistors  Thermally sensitive resistors  Highly sensitive and very reproducible resistance vs. temperature.  Limited range  Typically used over a small temperature range (due to non-linear characteristics)  Thermistors do not do well at high temperatures and show instability with time  Manufactured from oxides of nickel, magnesium, iron, cobalt,manganese,titatinum and other metals.  NTC Thermistor  Steinhart – Equation : 1/T = a + b ln(R)+ln^3(R)
  • 17. 6. I.C. Sensor  V&I signal output  Output = Temp.  Very linear  Accurate @ room ambient  Limited range  Cheap
  • 19. More temperature measurement possibilities Thyorister Thermowell Infrared Thermometer pyrometer
  • 20. Things to take into account – Standards – Cost – Accuracy – Stability over time (esp. for high temperatures) – Sensitivity – Size – Contact/non-contact – Temperature range – Fluid How to Choose a Temperature Control Device or System ?
  • 21. Photochemical process control: Flower petal: Molten glass: Induction furnace: 100 degree Heat aging oven: Measurement Sensor RTD (most accurate) Thermistor (lowest thermal mass) Optical pyrometer (hi temp, no contact) RTD (if <800C); or T/C (Beware magnetic I noise) Any of the 4 sensors Examples
  • 22.  Reference :  http://www.omega.com/temperature/z/zsection.asp  http://www.instrumentationtoday/temperature/asp  http://www.instrumentationtools/temperaturesensors/.jsp