Textile Internship Report (Part-1)
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The document is a letter of transmittal from Md. Shaidur Rahman submitting his internship report on Industrial Attachment at Fakir Apparels Limited. It provides an overview of the company's operations, including that it is a composite knit garments manufacturer and exporter with annual turnover of $30 million. It also mentions that the 8-week internship experience will help facilitate their future career. The letter is accompanied by declarations signed by Rahman and two others, certifying that the report was prepared under supervision and contains no plagiarized content. It is also certified by their faculty supervisor Saiful Islam Tanvir.
Textile Internship Report (Part-1)
- 1. LETTER OF TRANSMITTAL November, 03, 2016 To, The Supervisor Saiful Islam Tanvir Assistant Professor Shanto-MariamUniversity of Creative Technology Subject: Submission of Internship report Dear Sir, It gives me enormous pleasure to submit the internship report on “Industrial Attachment at FakirApparels Limited” as per the supervisor’s instruction. I expect this report to be informative as well as comprehensive. I demonstrate my best mark of respect and gratitude to you for providing us the opportunity to do our internship. We feel the 8 weeks experience will facilitate us a lot in our future career life. For any further explanations about the report please summon us, we will be gladly available to clarify the ins and outs. Sincerely Yours Md.Shaidur Rahman ID-132011301 Shanto-MariamUniversity of Creative Technology
- 2. DECLARATION We, hereby declare that this internship report on “Industrial Attachment at Fakir Apparels Limited” submitted by us to Fakir Apparels Limited, in partial fulfillment of the requirement for the degree of BA(Hons) in Apparel Manufacturing Management and Technology is an original work. It has not been submitted earlier, either partly or wholly to any other Organization, University or Institution for the awardof Degree, Diploma, and Fellowship or other similar titles or prizes and that the work has not been published in any journal or magazine. Md.Shaidur Rahman ID-132011301 Md. SafayetAlam ID-132011235 Md. Ahaduzzaman Sohan ID-131011006 Department of AMMT Shanto-MariamUniversity of Creative Technology
- 3. CERTIFICATE This is to certify that the internship report on “Industrial Attachment at Fakir Apparels Limited” submitted in partial fulfillment of the requirement for the degree of BA (hons) of Shanto-Mariam University of Creative technology. Md. Shaidur Rahman ID-132011301, and Md. Rezaul Karim ID# 101- 090407. Have worked under my supervision and guidance and that no part of this has been submitted for the award of any other Degree, Diploma, Fellowship or other similar titles or prizes and that the work has not been published in any journal or magazine. Certified Saiful Islam Tanvir Assistant Professor Shanto-MariamUniversity of Creative Technology ACKNOWLEDGEMENT
- 4. At first, we would like to express our gratitude to almighty Allah for enabling us the strength and opportunity to complete the report in the schedule time successfully. We are deeply indebted to our supervisor Saiful Islam Tanvir, Course Coordinator, department of Textile Engineering for his stimulating inspiration, kind guidance, valuable suggestions & sagacious advicesduring our internship period. His suggestions& guidance have made the report in a goodmanner. We express our sincere gratitude to Engr. KawsarAlam Sikder, General Managerof FakirApparels Limited, who has guided us by giving his valuable suggestions. Specialthanks to the personnelof knitting sectionfor guiding us. We also express our gratitude to Mr. Mostak Ahmed, AssistantManagerof Quality Lab. We put our specialthanks to Jewelsir who has provided us a lot of information and his valuable knowledge & suggestions in dyeing section. We are loaner to merchandising manager Mr. Rafiqul Islam for his guidance and helps. We are also thankful to other personnel of merchandising section for their helping attitude. We are thankful to the personnel of printing section for their inspiration and helps. We would like to express our deep sense ofgratitude and thanks to Mr. Md. Foyez Uddin and Mr. Rafi of HRM department for his kind cooperation and observation, for their guidance, valuable knowledge & suggestionsduring my internship period. We would like to conveyour best regards to all the officials and workers of the FakirApparels Limited. We especiallylike to thank our parents & all of our family members for extending their helping hand at a time when we need it most. We remember all the care and love of our friends who made our every existence more meaningful and worthy. Finally we would like to put special thanks to the authority of FakirApparels Limited for allowing us in their organization.
- 5. EXECUTIVE SUMMARY The internationally recognized Buyers or clients are looking for those countries for producing their apparel products where different types of mills have established as a one stop source for the global apparel market, satisfy and meet customer’s expectation by developing and providing products and services on time, which offer value in terms of Quality, Price, Safety & Environmental impact. And also assure complete compliance with the international quality standards and also to provide the employees internationally acceptable working condition/standards. In Bangladesh, there are different types of Textile Industry those are producing high quality textile and apparel product. Fakir Apparels Limited. is one of them. Fakir Apparels Limited. is Composite Knit Garments Manufacturer & Exporter, having all state of the art facilities with the annual turnover US $ 30 Million. They have Different types of knitting, Dyeing, Cutting, Sewing, and Finishing machines supplied by mostly Japan, Taiwan, U.K, USA, China, etc. which are very latest. It has high production where 30 tons of knitted and finished fabrics are produced per day. The production is controlled by technical persons. All of the decision makers of production sector in Fakir Apparels Limited are textile graduates. All the Yarn, Chemicals and dyes use for Knitting, dyeing and finishing are well branded. They produce their product for their buyer and client those are coming from international market like USA, U.K, Sweden, Ireland, France, Germany, Belgium, Spain. They follow all the system for their machines maintenance so production cannot hamper. In this report, we have tried to give some information about Fakir Apparels Limited. And we have observed that Fakir Apparels Limited. Produce high quality fabric and fulfill the special requirements from the different types of buyers by following different internationally recommended standard method.
- 6. TABLE OF CONTENTS S L. No Topic Page No Letter of transmittal I Declaration II Certificate III Acknowledgement IV Executive summary V OVER VIEW OF THE FACTORY 1 GeneralInformation of The Factory 2-3 Certificates 4 Buyers 5 Product Mix 6 Departments Relatedwith Production 6 Supporting Department 7 Plant Location 8 KNITTING SECTION 9 Organogram 10 Knitting 11 Raw Materialfor Knitting 11-12 Machine List of Knitting Section 13 Specificationof Circular Knitting Machine 13-18 Others Machines in Knitting Section 18 Sequence of Operations in Knitting Section 19 Processflowchart 20 Product Mix 20-21 Considerable Points to Produce Knitted 21-22
- 7. Fabrics Production Calculation 22-23 Basic Knitting Elements 23-24 Different Parts of Knitting Machine 24-25 Quality Checking Flowcharts 26 Types of Knit Fabric Produce By FAL 27-28 Knitting Faults 29-35 BATCH SECTION 36 Batching 37 Function of Batch 37 Proper batching Criteria 38 BatchManagement 38 COLOR LAB 39 ColorLab 40 Sequence of Operation 40-41 Spectrophotometer 41-42 Verivied Cabinet 43-44 Working Flowchart 45 Lab Dyeing Procedure for Cotton 46 Lab dyeing process for levafix ca/ remazol rr/ remazol ultra rgb 47 Lab Dyeing Process forAll Dye 48-51 DYEING SECTION 52 Organogram 53 Responsibility of Production Officer 54 Job Description 54 Dyeing machine Capacity 55-56 Dyeing Machine Specification 57-58 Raw Materialfor Dyeing 58-60
- 8. Dyes List 60 Chemicaland Auxiliaries List 61 Flowchartfor Dyeing 62 Pretreatmentand Dyeing Process 61-69 Main Parts of Dyeing Machines 70-72 Dyeing ParameterControlChart 72-73 Common Dyeing Faults with Their remedies 73-76 FINISHING SECTION 77 Finishing 78 Objective of Finishing 78 Types of Finishing 78 Organogram 79 Flow Chart of Finishing Section 80 Flow Chart for Peachfinish 80-81 Slitting Machine 81-83 Stenter Machine 83-84 Open Compactor 85 Squeezer 86 Dryer 87 Tube Compactor 88-89 QUALITY LAB 90 Laboratory Machine with Its Specification 91-92 Yarn count test. 93 Evenness testof yarn. 93 Fabric GSM tests. 93 TPI test. 93 Calculationof shrinkage & Twist% of garments. 94
- 9. PH test 94-95 Pilling testof fabric. 95 Formaldehyde test ISO 14184–1 JISAJISB 95 Colorfastness to Rubbing. 96 Colorfastness to Washing. 96 Colorfastness to perspiration. 97 GARMENTS CUTTING SECTION 98 Machine Specification 98 Standard Operating Procedure of Cutting Section 99-100 PRINTING SECTION 101 GeneralOverview 102 Types of printing 102-103 Machine Brand 103 Flowchartof printing Section 104-105 Expose Room 106 Print wise Curing 108 Common Print Defects 109 MajorCauses ofPrint Defects 111-112 Sewing Section 112 Sewing 113 Organogram of Sewing Section 113 FloorLayout Plan of Sewing Section(4th Floor): 114 Name of the Machines Used in Sewing Section 115 Activities of Sewing Section 115-116
- 10. Different Types of Stitches 116-117 Different Types of Sewing Machines 117-119 Machine wise Sewing Thread Consumption (for 1st Stitch) 120 Different Types of Seam 121 Different types of Defects 122 ProcessFlow ofSome Products 122-123 Garments FinishingSection 124 ProcessSequence ofGarments Finishing 125-127 FloorLayout Plan of Garments Finishing 128 Machine Descriptionof Garments Finishing 129 Material Used in Garments Finishing 130 The GeneralRules of Spot Removing 130 Flow Chart of Garments Inspection 131 Packaging 132 Photo Gallery of Finishing 133 MERCHANDISING SECTION 134 Introduction 135 Needof Merchandiser 135 Responsibility of Merchandiser 135-138 Main Procedures ofMerchandisers 138
- 11. ChronologicalProcessofMerchandising 139 Sequence of Sample 139-142 Trims 142-143 Communication in International Business 143 The Information Normally Get About an Order 143 How a merchandiser meet buyers requirements 143 Methods of purchasing raw materials 143 Procedures ofimported goods 143 How does the acceptedorderis passedon the floor 143 How a merchandiser track his/her production. 144 INDUSTRIAL ENGINEERING SECTION 145 Introduction 146 Activities of IE 146 Objectives of IE 147 Function of an Industrial Engineer 147 Techniques of IE 148-149 IE Job Profile 149-150 Organogramof IE Department in FAL 150 IE Tools 150 Some Terms and Definition Used in IE 150-153 Some Formula 154 QUALITY ASSURANCE SECTION 155 QA system 156
- 12. Quality ManagementSystem 156 Online Quality Control 157 Offline Quality Control 158 MAINTENANCE DEPARTMENT 159 Maintenance 160 Types of Maintenance 161 Flowchartof Maintenance 162 Maintenance Tools 162 Maintenance Procedure ofDifferent Machine 163 UTILITY SERVICE 165 Utility Service 165 Electricity 166 CompressedAir 167 WaterTreatment Plant 167 Method of Water Softening 168 Sequence of WaterTreatment plant 169 Measurementof WaterHardness 169 STORE AND INVENTORY 170 Inventory 170 Causes ofMaintain Inventory 170 Inventory ManagementforRaw Material 171 COST ANALYSIS 172 Costing system 172 Price of Different Operation 173 Remarks 173 MARKETING STRATEGY 173 Marketing Information 173
- 13. Marketing Strategy 173 Majorbuyer 174 Exported Country 174 CONCLUSION 174 BIBLIOGRAPHY 175