Thango at Iceb 3rd Oct 2011
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Thango is a digital archive and remote correction system that provides time and cost savings for extrusion die correction departments. It allows for digital sharing of die designs and correction notes, remote correction support, and building an extensive knowledge base of corrections. Three case studies highlight customers who achieved savings through reduced die trials and knock-offs, online collaboration, and elimination of paper drawings.
Thango at Iceb 3rd Oct 2011
- 1. Thango©The revolutionary dies digital archive and remote correction system.Time and costs savings for correction departments.D. Tedoldi, T. Pinter, N. Cividini Alumat & Almax Mori GroupPoweredby
- 2. Demonstrate cost savings due to Thango’sintroduction :Correction department management improvement: increased efficiency due to time savings for die correctors and plant managersExtrusion cost reduction due to die trials and knock off reductionDie designs management improvement, due to time savings for searching and retrieving paper designs and correction notes, both for the extruder and the die makerPresentation purpose
- 3. Thango © Features3 case histories to see how Thango can help extruders to:Eliminate paper and have digital die designs archivehave instant access to corrections dataand statistics immediately transfer feedbacks and correction designs to die supplier for die design improvement and trials reductionsBuild an extensive correction knowledge base, useful for problem solving and decision making issues, as well as for junior correctors’ training
- 4. EurometalS.A.Aluminium du MarocProfilati Spa3 case histories
- 5. Eurometal: time and cost savings due to Thango process for:correction notes digital sharingdie trials and knock off rate reductionAluminium du Maroc:online correction supportdie trials and knock off rate reductionProfilati Bologna:die feasibility studies and designs approval3 case historiesfor 3 cost savings Cases
- 6. Die trial in press > profile out of toleranceProfile start photo and correction notes sharing after first trial, shared through ThangoRemote correction support on behalf of die maker, through chat interface and desktops sharingNew die trial in press: profile in toleranceFirst trial in press with repetitive die: perfect profileCASE HISTORY N°1CUSTOMER: EUROMETAL S.A.
- 7. CASE HISTORY N°1CUSTOMER: EUROMETAL S.A.TIME SAVINGS:
- 8. CASE HISTORY N°1CUSTOMER: EUROMETAL S.A.DIE TRIALS AND KNOCK OFF RATE REDUCTION:Die Shop manager has calculated that, by constantly using Thango© for feedbacks exchange, his cooperators will lower the average number of die trials and knock off rate as follows:
- 9. CASE HISTORY N°1 Annual costs savings
- 10. Annual costs savingsCalculation (1)Average values, estimated for an extrusion line with 7’’ billet container:
- 11. Annual costs savingsCalculation (2)Average values, estimated for an extrusion line with 7’’ billet container:
- 12. RESULTS:Extrusion cost savings, due to:time savingstrials in press and knock off rate reductionImpact on behavior and habits: die correctors and die technicians learn the importance of die tests feedback sharing and become motivated to do itCASE HISTORY N°1CUSTOMER: EUROMETAL S.A.
- 13. FOCUS:Designs digital archiving, die corrections and performance feedbacks sharing through Thango© systemCASE HISTORY N°1CUSTOMER: EUROMETAL S.A.
- 14. CASE HISTORY N°1CUSTOMER: EUROMETAL S.A.
- 15. CASE HISTORY N°1CUSTOMER: EUROMETAL S.A.
- 16. FOCUS:Online correction support, die feedbacks exchange and designs digital archiving through Thango© systemCASE HISTORY N°2CUSTOMER: ALUMINIUM DU MAROC
- 17. CASE HISTORY N°2CUSTOMER: ALUMINIUM DU MAROC
- 18. CASE HISTORY N°2CUSTOMER: ALUMINIUM DU MAROC
- 19. CASE HISTORY N°2CUSTOMER: ALUMINIUM DU MAROCTIME SAVINGS:
- 20. CASE HISTORY N°2CUSTOMER: ALUMINIUM DU MAROCDIE TRIALS AND KNOCK OFF RATE REDUCTION:Die Shop manager has calculated that, by constantly using Thango© for feedbacks exchange, his cooperators will lower the average number of die trials and knock off rate as follows:
- 21. RESULTS:Extrusion cost savings, due to:time savingstrials in press and knock off rate reductionReal time remote online correction supportCreation of an extensive correction knowledge base and data collection for:statistical analysiscorrection process improvementjunior correctors’ trainingCASE HISTORY N°2CUSTOMER: ALUMINIUM DU MAROC
- 22. CASE HISTORY N°2 Annual costs savings
- 23. FOCUS:Die feasability studies and designs approval through Thango© systemCASE HISTORY N°3CUSTOMER: PROFILATI SPA
- 24. CASE HISTORY N°3CUSTOMER: PROFILATI SPA
- 25. CASE HISTORY N°3CUSTOMER: PROFILATI SPATIME SAVINGS:Profilati requires designs approval on 100% die orders (480 Dies/year), of which an average 15% requires changes prior to final approval (72 dies).
- 26. CASE HISTORY N°3CUSTOMER: PROFILATI SPAPAPER AND PRINTING SAVINGS:average printing with traditional process without Thango ©: 4 sheets for each approval request (2 prints for the die maker and 2 prints for the customer)Total saving: 384€ paper print savings for 480 dies approvals (0,2€cent per b/w copy, minimum cost estimation).
- 27. CASE HISTORY N°3 Annual costs savings
- 28. RESULTS:Time and cost savings due to:Paper prints elimination of die designs with consequent environmental positive impact on trees saving;Instant transmitting and receiving of die designs: Thango© is installed within the correction department, no time wastes or delays due to design transmission through fax or pc in another office or plant area;Die delivery times reduction due to:Time savings in feedbacks exchange for designs approvalNotes traceability is under control and secure:by using 2 different colors and creating shared archives, there’s no room for disagreement on what’s been shared and discussed.CASE HISTORY N°3CUSTOMER: PROFILATI SPA
- 29. Thango©The revolutionary dies digital archive and remote correction system.Time and costs savings for correction departments.www.aluthango.comOfficialDistributors:Poweredby