Tomato processing Profitable Food Processing Business Idea

FOOD PROCESSING
Profitable Food Processing
Business Idea
Shelke G.N
Assistant Professor
Department of Food Engineering
CFT Ashti,
Maharashtra 414202
Phone: +919561777282
E-mail: shelkeganesh838@gmail.com

Processes which depend primarily on physical forces to accomplish the
desired separation of components
Introduction
Food processing
 Food processing is the transformation of
raw ingredients, by physical or chemical
means into food, or of food into other forms.
 Food processing combines raw
food ingredients to produce marketable
food products that can be easily prepared
and served by the consumer.

Processes which depend primarily forces to accomplish the
Advantages of Processed Foods
 We get food materials out of season.
 It prevents spoilage of food stuff.
 It enables the availability of food
material at distant places.
 Storage period increases

Introduction (Tomato Processing)
 Tomato is valuable raw material used for
processed products such as tomato juice,
ketchup, sauce, canned fruit, puree, paste.
 These products are consumed by people of
all age groups and demand is going up.
 Today in the developed countries, nearly 80
percent of the fresh tomatoes are processed
into various products.
 In India though production of tomatoes is
increasing, the growth of tomato processing
industry is slow.

MARKET POTENTIAL
 Tomatoes are available during the season at
cheaper rates and prices start shooting up
during off-season.
 Due to its high nutritive value, there are good
potentials to develop this industry in the country
in the small scale sector.
 Reason for these products becoming popular
is their extensive use as enrichers along
with bread and other such preparations, in
making some fast food items like pizza, etc.
 They have already become popular in urban
and semi-urban areas and are now making
in-roads in rural markets as well.

TOMATO PRODUCT

TOMATO PRODUCT
TOMATO JUICE

desired separation of componentss
License Required
 In starting a business, you will
need to register the business
first with ROC (Register of Companies).
 You have to apply for a Food Business
Operating License from fssai
 You will need to ensure the compliance
of all the fire safety guidelines.
 You may also register your unit
as SSI from local DIC office.
 You also need to have clearance from
Pollution Control Board.

desired separation of componentss
Quality specifications
 A certificate of approval for
production has to be obtained
under the FSSAI)
 · Minimum total soluble solids - 28%.
 · Minimum acidity as acetic acid - 1.2%
 · Minimum tomato solids - 12%
 · Mold and fungal growth - absent.
 · Yeast and spores - minimal
 · Total plate count - 1,00,000 per gram (maximum).

Business Finance
 In initiating a business, you will
need to arrange two types of capital.
 One is fixed capital for setting up the
unit and purchasing machinery.
 The second one is working capital.
 Hire purchase leasing is available
from banks for machinery purchase.
 You can avail a cash credit or overdraft
account to serve the requirement
of working capital.

Processes which project report in hand. Basically, it helps in arranging finance,
preparing the unit, purchasing and installing the right machinery and in another
operational aspect. It is better to establish the unit in industrial are where you can
arrange worker and transport facility. Before installing the machinery, having a layout
plan and implementation schedule is essential.
forces to accomplish the
Business Unit Establishment
 It is always recommended to have
customized project report in hand.
 Basically, it helps in arranging finance,
preparing the unit, purchasing and
Installing the right machinery and in
another operational aspect.
 It is better to establish the unit in industrial
are where you can arrange worker and
transport facility.
 Before installing the machinery, having a
layout plan and implementation schedule
is essential.

BASIS AND PRESUMPTIONS
 The production is based on a single shift
basis of 8 hours per day and 25 working
days in a month.
 Land and building has been acquired monthly
Rent of Rs 10000.
 Rate of interest for fixed and working capital
@ 15 % per annum.

PROCESS OF MANUFACTURE
 Ripe and matured tomatoes are washed and graded.
 The graded tomatoes are then boiled in steam kettles.
 The boiled tomatoes are then pulped and the juice is
filtered out from seeds, fiber and solid waste.
 Spices and condiments like ginger, garlic, clove,
pepper, salt, sugar, vinegar etc are added.
 Allowed preservatives are added to the sauce pulp.

Conti….
The sauce is quickly cooled and allowed to
Solidify into a thick pulpy sauce.
sauce is then packed in sterilized bottles and
pouches, sealed and stored for sale.
The recovery of juice varies depending on the
quality and variety of tomato.

Manufacturing Process:

Business Machinery
 According to the desired product and
production output, you can establish unit
With following machinery.

Tomato processing Profitable Food Processing Business Idea

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