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ENGINE BLOCKENGINE BLOCK
CONSTRUCTIONCONSTRUCTION
AND SERVICEAND SERVICE
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PRECAUTIONS FOR ENGINE REMOVAL
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WATCH THOSE PIECES HANGIN OFF THE
MOTOR!
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IT MAY BE A LONG TIME BEFORE YOU
NEED TO PLUG THIS STUFF BACK IN!
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SOMETIMES DESCRIPTION IS BETTER
IT IS IMPORTANT TO USE PROPER TOOLS!
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IT TAKES LESS TIME TO DO IT RIGHT!
GOOD IDEA TO HAVE A COUPLE OF THESE
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MORE THAN ONE WAY TO BLOCK OFF A
LINE
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GUIDE PINS, SORRY BAD PICTURE
STATIC TIMING
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RING RIDGE
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GREATEST AREA OF WEAR
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THERE ARE MANY TYPES OF RIDGE
REAMERS
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THIS IS THE RING RIDGE AREA
CORRECT AND INCORRECT REAMER CUTS
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CHECK AND MARK MAIN CAPS
MARKING THE RODS AND CHECKING THE
PISTON
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ALWAYS PROTECT THE CRANKSHAFT
SHORT BLOCK ASSEMBLY
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THE LONG BLOCK
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THE LONG BLOCK
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THE LONG BLOCK, SMOG CONCIDERATIONS
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THREAD FIT WHEN HOT
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FRONT VIBRATION DAMPER PULLER
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PROPER WAY TO REMOVE THE VIBRATION
DAMPER
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WHY?
CAPS, WEBS, AND ALIGNMENT
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NOT STRAIGHT, BORE IT!
POUNDED CAPS!
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CHECKING FOR OUT OF ROUNDNESS OF THE
MAIN BORE
CHECKING THE DECK
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CHECK WITH REFERENCE ON WERE TO
CHECK
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DECK SURFACING
ANOTHER DECK MACHINE $$$$$$$$$$$$$$!
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CHECK FOR PHYSICAL DAMAGE
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BORE GAUGE
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TELESCOPING OR SNAP GAUGE
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CHECKING FOR TAPER AND OUT OF
ROUNDNESS
WHAT AND WHY IS CYLINDER TAPER
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OLDER BORING TOOL
NEWER BORING TOOL
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HONING STRESS PLATE
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TESTING CYLINDER WALL THICKNESS
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START WITH A STRAIT BORE
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DEGLAZING HONES
CROSSHATCH PATTERN
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CYLINDER WALL
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PLATEAU HONING
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DRY SLEEVE
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WET SLEEVE
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PLENTY OF GOOD OL SOAP!
DRY SLEEVE INSTALLATION
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CAM BEARING HOLE ALIGNMENT
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TTK.#5