Valmet moving forward with clean technologies niemelä
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Valmet provides clean technology solutions across pulp, paper, energy and automation. They discussed key trends driving demand for cleantech like population growth, fossil fuel dependence and climate change. Case examples showed how Valmet delivers cost-efficient, high-quality technologies that increase raw material utilization, reduce emissions and fresh water use, and enable new revenue streams from renewable resources like lignin and biofuels. Their integrated solutions and expertise help customers convert renewable resources into sustainable results.
Valmet moving forward with clean technologies niemelä
- 1. Moving Forward with Clean Technologies Global Cleantech Summit 8 September 2015 Marita Niemelä VP, Strategy Valmet Pulp and Energy
- 2. Agenda Global Cleantech Summit Cleantech Summit 1 Valmet in brief 2 Trends and drivers 3 Case examples 4 Summary
- 4. Unique offering covers process technology, automation and services Ÿ Valmet develops and supplies advanced technologies, automation solutions and services Ÿ We combine pulp, paper and energy technology, process know-how and automation – Enabling innovative product and service development – Increasing competitiveness Ÿ Full scope offering differentiates Valmet from its competitors Cleantech Summit Customer Services Automation Process technology
- 5. 5 18 % 12 % 44 % 11 % 15 % North America EMEA South America Asia-Pacific China Orders received EUR ~3,400 million Net sales EUR ~2,800 million Employees ~12,000 Market position #1-2 Services #1-3 Pulp and paper automation #1-2 Pulp #1-3 Energy #1-2 Paper, board, tissue Valmet’s key figures including Automation Based on combined illustrative figures from 2014 (1 36% 11% 35% 19% Net sales by business line Services Pulp and Energy Paper Automation Net sales by geographic area 1) Combination of Valmet and Metso Process Automation System figures for 2014 Cleantech Summit
- 6. Our operating principles and sustainability agenda create the basis for our work in cleantech Operating principles • Code of Conduct • HSE policy • Sustainable Supply policy • UN Global Compact • ISO management systems Sustainability agenda • Sustainable supply chain • Responsible operations (HSE) • People and performance • Cost-effective sustainable solutions • Corporate citizenship Sustainability reporting • Annual reporting according to global standards • Third party assurance • Sustainability indices: DJSI, CDP Cleantech Summit
- 8. How to Enable Global Economic Growth without Risking the World’s Sustainable Future? More people – higher demand for energy, fiber, fuels, and commodities Dependence on fossil fuels Arable land Biomass and residues Population growth Global warming Clean air Waste Fresh water Cleantech Summit
- 10. Paper Case Example: OptiConcept M board and paper machine Ÿ Cost-efficient, high-quality, safe and flexible board making concept Ÿ Significant savings in energy, water and raw material use – Energy efficiency improvement up to 30% Ÿ Modular and compact size – Short delivery times, quick start-ups, and less production space Ÿ Functional design brings increased safety and accessibility – Design acknowledged in Finnish design competition in 2014 Board machine Liansheng Paper PM 6, China 10 Case Valmet has received altogether 10 orders for OptiConcept M board and paper machines Cleantech Summit
- 11. Pulp Case Example: Key technologies to bioproduct mill Ÿ New bioproduct mill with 1.3 million tonnes pulp production – EUR 1.2 billion investment is the largest investment of the forest industry in Finland Ÿ Valmet delivers key technology – Recovery boiler, pulp drying line, gasification plant, lime kiln and a mill wide Valmet DNA automation system – Production at the new mill is scheduled to begin during the third quarter of 2017 Ÿ Maximized bioenergy utilization – Lime kiln fuelled by biogas from gasification plant – High power features in recovery boiler allows the mill to sell more bioelectricity to the market compared to own consumption Cleantech Summit Bioproduct mill Metsä Fibre, Äänekoski, Finland Photo: Metsä Group – illustration of the new bioproduct mill Case
- 12. Pulp Case Example: New Revenue Streams Through Lignin Separation LignoBoostTM lignin separation process connected to pulp mill chemical recovery. Plant capacity 440,000 tons of fluff pulp. Converting a low value stream into potential revenue by separating lignin from black liquor. Key results Ÿ Lignin can be utilized as renewable fuel replacing fossil fuels and as new bio- material for many industries Ÿ Increase of pulp production capacity by 5% and efficiency by off-loading the recovery boiler Pulp mill lignin recovery Domtar, Plymouth, NC, USA Annual yield of 25,000 tons lignin Case Second LignoBoost delivery to StoraEnso Sunila Mill, 50,000 tons lignin annually Cleantech Summit
- 13. Energy Case Example: Gasification Plant for Energy Production Circulating fluidized bed gasifier plant that converts waste into product gas. Processing of 250,000 tons of solid recovered fuel to 42 MW of electricity and 90 MW of district heat Key results Ÿ Higher power generation efficiency from waste to energy compared to combustion Ÿ Reduction of fossil fuels as 30% of coal was replaced by waste-fuelled energy Ÿ CO2 emission reduction of 211 000 tons Gasification Plant Lahti Energia Oy, Lahti, Finland Case Cleantech Summit 3,300 railway cars of coal replaced by waste- fuelled energy
- 14. Biotech Case Example: Climate-friendly Bioethanol from Agricultural Waste Second generation bioethanol produced from agricultural waste Up to 1,000 tons of cellulose ethanol from around 4,500 tons of wheat straw Key results Ÿ Biofuel cuts CO2 emissions by about 95% compared to fossil- based Germany’s largest second generation bioethanol plant Clariant, Germany Renewable fuel for over 1,000 cars running with 100% bioethanol Case Cleantech Summit
- 15. Environmental Systems Case Example: Near zero emissions for extreme fuel flexibility Air pollution control systems for a 125 MWth fluidized bed (CFB) boiler operating on Refuse Derived Fuel : Ÿ Selective non catalytic reduction of nitrogen oxides Ÿ Furnace sorbent injection for removal of sulphur dioxide Ÿ Particulate removal by electrostatic precipitator, bag house filter with activated carbon, and sodium bicarbonate injection Ÿ Flue gas scrubber for acid gases and polishing Key results Ÿ Near zero emissions for extreme fuel flexibility Emission Control Stora Enso Langerbrugge, Gent, Belgium Case Ÿ xxxxxxxRefuse Derived Fuel comprises untreated and treated wood, coal, and gas Cleantech Summit
- 16. Automation Case Example: Automation for biorefineries Ÿ Neste produces renewable diesel with NExBTL production technology Ÿ Valmet deliveries to Singapore and Rotterdam refineries – Each plant is controlled by two Valmet DNA automation systems – Field device management is controlled by Valmet DNA Field Device Manager Key results Ÿ Redundancy for all the major system parts Ÿ Integrated to safety and reporting systems Cleantech Summit Renewable diesel refinery Neste, Singapore
- 17. Summary
- 18. Creating value to our customers by converting renewable resources into sustainable results Cleantech Summit Services Automation Process technology Lower energy consumption Lower fresh water consumption Less chemicals Utilization of renewable energy High raw material utilization and increased recycling Emission reduction
- 20. Converting renewable resources into sustainable results Cleantech Summit End- products Services Automation Technologies Raw materials Customer industries Heat Electricity Chem pulpDiss pulp Mech pulp Paper Board Tissue Biogas Biofuels Biochemicals New paper gradesBiomaterials Energy production Biofuel refining Pulp Paper Waste Recycled paper Pulp Agro Wood Energy Paper