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Process parameters and reusability of the free cell mass of Torulaspora delbrueckii
for the production of L-phenylacetylcarbinol (L-PAC)
V.B. Shukla and P.R. Kulkarni*
Food and Fermentation Technology Division, University Department of Chemical Technology,
University of Mumbai, (UDCT), Nathalal Parekh Marg, Matunga, Mumbai 400 019, India
*Author for correspondence: Tel.: +91-22-4145 616, Fax: +91-22-4145 5614, E-mail: rekha@foodbio.udct.ernet.in
Received 26 October 2000; accepted 15 March 2001
Keywords: Benzaldehyde, biotransformation, L-phenylacetylcarbinol, process parameters, reusability, Torulaspora
delbrueckii
Summary
The e€ect of process parameters on the biotransformation of benzaldehyde to L-phenylacetylcarbinol (L-PAC)
using a yeast isolate identi®ed as Torulaspora delbrueckii was studied. The maximum yield of L-PAC obtained was
(331 mg) per 100 ml biotransformation medium (glucose 3%, peptone 0.6% and at pH 4.5) from 600 mg of
benzaldehyde with 8 h of reaction at 30 ‹ 2 °C. Growing the organism in presence of 3% glucose reduced the
biotransformation time to 120 min. Addition of 0.6% acetaldehyde (30±35%) lead to an increase in L-PAC yield to
450 mg%. Semi-continuous feeding of benzaldehyde (200 mg) and acetaldehyde (200 ll) four times at 30 min
intervals could produce 683 mg of L-PAC/100 ml biotransformation medium. Chiral HPLC analysis of puri®ed L-
PAC and PAC-diol showed 99% enantiomeric purity. The cell mass was found to be reusable for biotransformation
up to nine times when benzaldehyde and acetaldehyde levels were maintained at (350 mg and 350 ll)±(400 mg and
400 ll). At concentrations from 450 mg and 450 ll to 600 mg and 600 ll, however the cell mass could give ecient
biotransformation only during one use.
Introduction
Biotransformation of benzaldehyde to L-phenylacetyl-
carbinol (L-PAC) by yeast has been studied extensively
(Gupta et al. 1979; Agrawal et al. 1987; Agrawal & Basu
1989). Alternating current (Elliah & Krishna 1988),
cofactors (Smith & Hendlin 1953), chemical modi®ca-
tion of substrate (Long & Ward 1989b), size of inoculum
(Gupta et al. 1979), aeration and reduced temperature
(Zeeman et al. 1992) are known to in¯uence L-PAC
production. The rate of L-PAC production is reported
to be dependent on cell mass, sucrose, and benzaldehyde
level (Long & Ward 1989a). All the L-PAC-producing
strains like Saccharomyces cerevisiae, S. carlsbergensis
and Candida utilis that have been examined produce by-
products like benzyl alcohol and PAC-diol (Gupta et al.
1979; Agrawal et al. 1987; Shin & Roger 1996). The
toxicity and inhibitory e€ects of substrate as well as
products (Long & Ward 1989a) in this transformation
make it impossible to reuse the cell mass for many times
and reports on the need for reuse of cell mass in L-PAC
production to economize the process are available
(Coughlin et al. 1991). In the production of L-PAC by
biotransformation, toxicity and inhibitory e€ects of
substrate as well as products are also reported (Long &
Ward 1989a). Use of cyclodextrin to decrease the
toxicity of benzaldehyde for bioconversion using immo-
bilized cells has been reported (Mahmoud et al. 1990;
Coughlin et al. 1991). The work reported in this respect
is mostly on the yeast S. cerevisiae.
A yeast strain identi®ed as Torulaspora delbrueckii
capable of converting benzaldehyde to L-PAC has been
recently isolated in our laboratory (Shukla 1999; Shukla
& Kulkarni 2000). The present communication reports
an examination of the process parameters on production
of L-PAC by this new isolate. The reusability of the cell
mass at various concentrations of benzaldehyde and
acetaldehyde was also studied.
Materials and Methods
Materials
Microbial media components (Hi-Media Ltd., Mum-
bai), solvents and chemicals (AR grade), (S.D. Fine
Chemicals Ltd., Mumbai and Merck India Ltd., Mum-
bai), Co-enzymes (Sigma Chemicals Ltd., St. Louis,
USA), Molasses (Vasant Co-operative Sugar Factory,
Erandol, Dist. Jalgaon, India) and Corn-steep liquor
donated by Anil Starch Pvt. Ltd., Ahmedabad, India,
were used. The yeast isolate from molasses identi®ed as
World Journal of Microbiology & Biotechnology 17: 301±306, 2001. 301
Ó 2001 Kluwer Academic Publishers. Printed in the Netherlands.
T. delbrueckii was used. The standards for GC analysis
viz. benzaldehyde and benzyl alcohol were obtained
from Sigma Chemicals Co., St. Louis (USA), while L-
PAC and PAC-diol were obtained by puri®cation of the
biotransformation broth (Shukla & Kulkarni 1999). The
composition of the maintenance medium (Long & Ward
1989a) used was: glucose 2%, peptone 1%, yeast extract
1%, agar 1% and had pH 5.5. The growth medium
(Long & Ward 1989a) had composition glucose 2%,
peptone 2%, yeast extract 1% and had pH 5.5. The
biotransformation medium (Nikolova & Ward 1991)
having composition glucose 5%, peptone 0.6% and
pH 4.5 was used.
Growing the culture
1 ml of 24 h old suspension of T. delbrueckii containing
106
cells was inoculated into 9 ml of growth medium
and incubated on a rotary shaker at 30 ‹ 2 °C at
240 rev/min for 24 h. The culture so obtained was
inoculated into 100 ml of the same medium and allowed
to grow for 24 h under the same conditions. The growth
was centrifuged at 17,000 Â g for 15 min at 15 °C. The
biomass so obtained was used for biotransformation
studies.
Study of process parameters for biotransformation
of benzaldehyde to L-PAC using T. delbrueckii
E€ect of time of biotransformation
The cell mass obtained as above was inoculated into
100 ml biotransformation medium and incubated for
1 h at 30 ‹ 2 °C on a rotary shaker for adaptation.
Benzaldehyde (0.6%) was then added and biotransfor-
mation continued under same conditions for di€erent
time intervals.
E€ect of glucose as carbon source
on the biotransformation
To 100 ml biotransformation medium containing cell
mass 2.6% (wet wt.) 600 mg benzaldehyde was added.
Glucose was added at di€erent levels (0±5%) and the
reaction time maintained at 8 h, which was found to be
optimum from the above experiment.
E€ect of peptone as a nitrogen source on
biotransformation
E€ect of varying peptone concentration (0±1%) was
studied at glucose concentration of 3% optimized in the
previous experiment and keeping other conditions same
as described earlier.
E€ect of initial pH of the biotransformation medium
The initial pH of the medium was varied from 3.0 to 7.5
with glucose at 3%, peptone 0.6% (optimized as above)
keeping the other parameters the same.
E€ect of level of ingredients of growth medium
The organism was grown in growth medium by varying
glucose level at 2, 3 and 4%, yeast extract at 1, 2 and 3%
and peptone at 2, 3, 4% by changing one factor at a time
keeping the other factors constant. The biotransforma-
tion pro®les of the yeast as grown in this manner were
then studied under conditions of process parameters
optimized as above.
Study of bioconversion in presence of di€erent levels
of acetaldehyde
Acetaldehyde (30±35% aq. solution) was added at levels
varying from 0 to 3000 ll at pH 4.5 keeping other
parameters same as above.
E€ect of semicontinuous feeding of benzaldehyde
and acetaldehyde
Benzaldehyde and acetaldehyde were fed at 150±250 mg
and 150±250 ll respectively in the ®rst set at intervals of
30 min and in the second set at interval of 60 min
keeping all other conditions same as above.
Analysis of biotransformation products
This was carried out as described earlier (Shukla &
Kulkarni 1999). Each experiment was repeated three
times. The results of the three parallel results were found
to be reproducible within ‹5%.
Determination of the enantiomeric excess
of biotransformation products
For this purpose, cell mass (3 g wet wt.) obtained from
the growth medium (optimized as above) was added to
100 ml biotransformation medium. After 1 h of adap-
tation 600 mg benzaldehyde was added and reaction
was carried out for 2 h in biotransformation medium
containing 3% glucose, 0.6% peptone and having an
initial pH 4.5 (optimized as above). After extraction by
diethyl ether the sample was subjected to puri®cation by
column chromatography (Shukla & Kulkarni 1999).
The optical rotations of puri®ed L-PAC and PAC-diol
were recorded using a Jasco-360 polarimeter (Jasco
Corporation, Japan) in chloroform. Both compounds
were then subjected to chiral separation using chiral
HPLC. For this purpose a Waters HPLC connected to
u.v. detector at 215 nm and chiralyzer detector with
OD-R column (Dicel Chemical Industries Ltd., Tokyo,
Japan) was used. Other conditions for HPLC were as
follows: mobile phase 40% acetonitrile in water, column
dimensions 250 mm  4.6 mm, ¯ow rate of solvent
0.5 ml/min. Along with the chiral column, a diode array
detector (chiralyzer) connected to a polarimetric detec-
tor in series with a u.v. detector was used to obtain
additional information.
Study of the reusability of cell mass
The biomass (3 g wet wt.) obtained by growing in the
growth medium standardized as above was used for
biotransformation studies. The biotransformation me-
dium (standardized as above) had composition (g%) ±
302 V.B. Shukla and P.R. Kulkarni
glucose 3%, peptone 2% and pH 4.5. The biotransfor-
mation medium was kept for adaptation for 1 h at
30 ‹ 2 °C and 240 rev/min. Combinations of benzal-
dehyde and acetaldehyde (350 mg and 350 ll)±(600 mg
and 600 ll) were then added. The reaction was allowed
to take place for 2 h, cell mass centrifuged out and
added into the fresh 100 ml biotransformation medium.
After adaptation for 1 h the same combinations of
benzaldehyde and acetaldehyde were added and the
biotransformation was allowed to take place in a similar
way.
Results and Discussion
For studying the e€ect of important process parameters
on the biotransformation of benzaldehyde to L-PAC
using T. delbrueckii, initially the time of biotransforma-
tion was varied. The maximum yield of L-PAC (331 mg/
100 ml) was observed at 8 h of the reaction, (Figure 1).
L-PAC production is reported to take place in
S. cerevisiae in three phases with the middle phase
producing most L-PAC (Voet et al. 1973) which is also
observed in the present case. The lower L-PAC produc-
tion in the early phase was due to the lag to adapt to
benzaldehyde, which seems to have been overcome in
the middle phase, resulting in more production of L-
PAC. In the last phase due to the combined toxic e€ect
of product, byproduct and substrate on the cells, a
decrease in the rate of L-PAC production was observed.
The e€ect of concentration of glucose as carbon
source on the product pro®le was then studied for a
period of 8 h. It was observed from Figure 2 that L-
PAC as well as benzyl alcohol formation increased with
increasing level of glucose upto 3%, remaining un-
changed thereafter. PAC-diol formation was also lowest
at 3% glucose level, whereas at 1 and 2% of glucose it
increased (Figure 2). Glucose has also been shown to be
a better carbon source than other sources like maltose,
mannitol, citric acid and lactic acid in S. cerevisiae
(Gupta et al. 1979).
In medium without peptone, formation of both L-
PAC as well as benzyl alcohol was much less, with the
addition of 0.2% of peptone, benzyl alcohol production
was drastically increased, while the increase in L-PAC
was comparatively less. From 0.2 to 0.6% level of
peptone, L-PAC increased at a higher rate than benzyl
alcohol (Figure 2). Probably this could be due to
peptone accelerating the level of pyruvate decarboxy-
lase. Gupta et al. (1979) suggested that there is a
relation between source of nitrogen used, its level and
PAC production. In the present case it is established
that when the L-PAC level is lower the reaction appears
to shift to more production of benzyl alcohol and
PAC-diol.
On the acid side at pH 3.0 and 3.5 more residual
benzaldehyde was seen, which decreased drastically
above pH 4.0 and showed no change beyond this pH.
At pH 3.0 benzyl alcohol was much low, and increased
after pH 3.5. Maximum L-PAC formation was observed
in between pH 4.5 and 5.0 (Figure 2). This is in
agreement with reports by Nikolova & Ward (1991,
1992) and Gupta et al. (1979). The present observation
suggests that in the pH range of 4.0±4.5 probably,
maximum activity of PDC may be present, diverting
more benzaldehyde molecules towards L-PAC forma-
tion than towards benzyl alcohol.
From the studies on the product pro®le of the
biotransformation reaction by cell mass grown at
di€erent levels of glucose, peptone and yeast extract
3%, glucose 2%, peptone and 1% yeast extract were
found to give 320 mg% L-PAC production (Figure 3).
When the biotransformation reaction of cell mass
grown in 3% glucose medium was studied at di€erent
time intervals, a time interval of only 2 h was sucient
for the reaction (Figure 4) to reach maximum L-PAC
yield. Increased PDC and ADH with an increase in
glucose level in the medium are known (Entian et al.
1984) which could be responsible for this observation.
Figure 1. E€ect of time of biotransformation on product pro®le.
residual benzaldehyde; ( benzyl alcohol; L-PAC; PAC-diol.
Figure 2. E€ect of glucose level, peptone level and initial pH of
biotransformation medium on product pro®le. Product pro®le at
di€erent levels of glucose: (. . .j. . .) residual benzaldehyde; (. . .r. . .)
benzyl alcohol; (. . .m. . .) L-PAC; (. . .d. . .) PAC-diol. Product pro®le
at di€erent levels of peptone: (ÐjÐ) residual benzaldehyde; (ÐrÐ)
benzyl alcohol; (ÐmÐ) L-PAC; (ÐdÐ) PAC-diol. Product pro®le at
di€erent pH: ( j ) residual benzaldehyde; ( r ) benzyl alcohol;
( m ) L-PAC; ( d ) PAC-diol.
Production of L-phenylacetylcarbinol by Torulaspora delbrueckii 303
Controversial results on the e€ect of the addition of
acetaldehyde as hydrogen acceptor on the production of
L-PAC have been reported (Netraval & Vojtisek 1982;
Zeeman et al. 1992). In the present work (as shown in
Figure 5) at 300 and 600 ll acetaldehyde (30±35%), the
yield of benzyl alcohol decreased, followed by an
increased production of L-PAC (458 mg%). Acetalde-
hyde probably acts as substrate for alcohol dehydro-
genase using less benzaldehyde to decrease yield of
benzyl alcohol and increasing yield of L-PAC. Further
increase in the concentration of acetaldehyde resulted in
lower yields of benzyl alcohol, L-PAC was also com-
paratively lower.
As benzaldehyde and acetaldehyde are toxic and
inhibitory to the transforming organisms, semi-contin-
uous feeding of these was attempted at an interval of
30 min and the reaction was allowed to take place for
4 h. As shown in Figure 6 when the feeding level of
benzaldehyde was 175 mg and of acetaldehyde was
175 ll the production of L-PAC increased appreciably
to 483 mg% as compared to feeding at 150 mg of
benzaldehyde and 150 ll of acetaldehyde (361 mg%).
Also semi-continuous feeding of (200 mg and 200 ll)
and (225 mg and 225 ll) of benzaldehyde and acetalde-
hyde increased production of both L-PAC 683 and
603 mg% and benzyl alcohol 246 and 269 mg%, fol-
lowed by drastic decrease to 499 and 157 mg% at
250 mg and 250 ll levels of benzaldehyde and acetalde-
hyde. Long & Ward (1989a) reported that pulse feeding
to maintain lower benzaldehyde concentration resulted
in prolonged yeast viability and biotransformation
which may have resulted in higher overall yield of
product.
The L-PAC obtained in the present case was then
analysed. The speci®c optical rotation at 30 °C for L-
PAC (0.107 g/l in CHCl3) observed was )387 which
matches the literature values of )380 for >95%
enantiomeric excess (Cadogen 1996a). In the case of
PAC-diol (0.101 g/l in CHCl3) out of possible enantio-
mers the value of speci®c optical rotation )43.56
matches the (1R, 2S) enantiomer which has the value
of )38.6 (3.2 g/l in CHCl3). Other two reported values
are )61.5 (4.3 g/l in CHCl3) for (1R, 2R), and for (1S,
2R) )18.3 (0.24 g/l in EtOH) (Cadogen 1996b).
To con®rm the optical purity of the compounds, they
were subjected to chiral HPLC analysis. The chroma-
tograms after chiral separation showed that both L-
PAC and PAC-diol produced and puri®ed had more
than 99% enantiomeric excess giving a single peak with
same optical rotation as analysed by chiralyzer diode
array detector.
Figure 3. E€ect of glucose, peptone and yeast extract level in the
growth medium on product pro®le. residual benzaldehyde; ( benzyl
alcohol; L-PAC; PAC-diol.
Figure 4. E€ect of time of biotransformation on product pro®le of the
cell mass grown in medium containing 3% glucose. residual
benzaldehyde; ( benzyl alcohol; L-PAC; PAC-diol.
Figure 5. E€ect of acetaldehyde (30±35%) levels on biotransformation
product pro®le. residual benzaldehyde; ( benzyl alcohol; L-PAC;
PAC-diol.
Figure 6. E€ect of feeding levels of benzaldehyde and acetaldehyde on
product pro®le. residual benzaldehyde; ( benzyl alcohol; L-PAC;
PAC-diol.
304 V.B. Shukla and P.R. Kulkarni
According to a patent (Seely et al. 1990a, b) yeast
cells cannot be used for multiple batches, as the L-
PAC content drops with increased exposure to the
substrate and product. Reusability of cell mass would
therefore be welcome. In the present work, the
maximum level of benzaldehyde and acetaldehyde
which the organism can tolerate and transform are
600 mg and 600 ll respectively. The reusability of cell
mass of T. delbrueckii was studied at various combi-
nations of benzaldehyde and acetaldehyde from sub-
optimal levels to maximum tolerable levels. It was
observed that at benzaldehyde and acetaldehyde con-
centrations over the range 350 mg and 350 ll±450 mg
and 450 ll, the L-PAC concentration decreased at
second cycle of use and thereafter increased continu-
ously till ninth cycle (Figure 7) and eighth cycle
(Figure 7) respectively. In case of 350 mg or ll of
benzaldehyde and acetaldehyde respectively residual
benzaldehyde disappeared completely by ®fth cycle,
also benzyl alcohol yield was more or less constant
and cell mass could be usable up to nine cycles. In
case of 400 mg or ll benzaldehyde and acetaldehyde
level, benzyl alcohol steadily increased up to the
eighth cycle, whereas in case of 450 mg and 450 ll of
benzaldehyde and acetaldehyde, residual benzaldehyde
increased after the ®fth cycle and decreased later on
benzyl alcohol started decreasing. The PAC yield after
third cycle remained more or less constant up to the
seventh cycle. Beyond 450 mg/ll concentration of
benzaldehyde and acetaldehyde reusability of cell mass
beyond the ®rst cycle was not possible. At the
concentration range of 500 mg and 500 ll±600 mg
and 600 ll maximum L-PAC was formed at the end
of the ®rst cycle itself and from the third cycle
onwards L-PAC yield was zero (Figure 8). The
present results suggest that at beyond 450 mg/ll
concentrations of benzaldehyde and acetaldehyde,
toxicity of these two ingredients hindered the reus-
ability of the cell mass as has been reported in case of
S. cerevisiae by others (Gupta et al. 1979; Long &
Ward 1989a).
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  • 1. Process parameters and reusability of the free cell mass of Torulaspora delbrueckii for the production of L-phenylacetylcarbinol (L-PAC) V.B. Shukla and P.R. Kulkarni* Food and Fermentation Technology Division, University Department of Chemical Technology, University of Mumbai, (UDCT), Nathalal Parekh Marg, Matunga, Mumbai 400 019, India *Author for correspondence: Tel.: +91-22-4145 616, Fax: +91-22-4145 5614, E-mail: rekha@foodbio.udct.ernet.in Received 26 October 2000; accepted 15 March 2001 Keywords: Benzaldehyde, biotransformation, L-phenylacetylcarbinol, process parameters, reusability, Torulaspora delbrueckii Summary The e€ect of process parameters on the biotransformation of benzaldehyde to L-phenylacetylcarbinol (L-PAC) using a yeast isolate identi®ed as Torulaspora delbrueckii was studied. The maximum yield of L-PAC obtained was (331 mg) per 100 ml biotransformation medium (glucose 3%, peptone 0.6% and at pH 4.5) from 600 mg of benzaldehyde with 8 h of reaction at 30 ‹ 2 °C. Growing the organism in presence of 3% glucose reduced the biotransformation time to 120 min. Addition of 0.6% acetaldehyde (30±35%) lead to an increase in L-PAC yield to 450 mg%. Semi-continuous feeding of benzaldehyde (200 mg) and acetaldehyde (200 ll) four times at 30 min intervals could produce 683 mg of L-PAC/100 ml biotransformation medium. Chiral HPLC analysis of puri®ed L- PAC and PAC-diol showed 99% enantiomeric purity. The cell mass was found to be reusable for biotransformation up to nine times when benzaldehyde and acetaldehyde levels were maintained at (350 mg and 350 ll)±(400 mg and 400 ll). At concentrations from 450 mg and 450 ll to 600 mg and 600 ll, however the cell mass could give ecient biotransformation only during one use. Introduction Biotransformation of benzaldehyde to L-phenylacetyl- carbinol (L-PAC) by yeast has been studied extensively (Gupta et al. 1979; Agrawal et al. 1987; Agrawal & Basu 1989). Alternating current (Elliah & Krishna 1988), cofactors (Smith & Hendlin 1953), chemical modi®ca- tion of substrate (Long & Ward 1989b), size of inoculum (Gupta et al. 1979), aeration and reduced temperature (Zeeman et al. 1992) are known to in¯uence L-PAC production. The rate of L-PAC production is reported to be dependent on cell mass, sucrose, and benzaldehyde level (Long & Ward 1989a). All the L-PAC-producing strains like Saccharomyces cerevisiae, S. carlsbergensis and Candida utilis that have been examined produce by- products like benzyl alcohol and PAC-diol (Gupta et al. 1979; Agrawal et al. 1987; Shin & Roger 1996). The toxicity and inhibitory e€ects of substrate as well as products (Long & Ward 1989a) in this transformation make it impossible to reuse the cell mass for many times and reports on the need for reuse of cell mass in L-PAC production to economize the process are available (Coughlin et al. 1991). In the production of L-PAC by biotransformation, toxicity and inhibitory e€ects of substrate as well as products are also reported (Long & Ward 1989a). Use of cyclodextrin to decrease the toxicity of benzaldehyde for bioconversion using immo- bilized cells has been reported (Mahmoud et al. 1990; Coughlin et al. 1991). The work reported in this respect is mostly on the yeast S. cerevisiae. A yeast strain identi®ed as Torulaspora delbrueckii capable of converting benzaldehyde to L-PAC has been recently isolated in our laboratory (Shukla 1999; Shukla & Kulkarni 2000). The present communication reports an examination of the process parameters on production of L-PAC by this new isolate. The reusability of the cell mass at various concentrations of benzaldehyde and acetaldehyde was also studied. Materials and Methods Materials Microbial media components (Hi-Media Ltd., Mum- bai), solvents and chemicals (AR grade), (S.D. Fine Chemicals Ltd., Mumbai and Merck India Ltd., Mum- bai), Co-enzymes (Sigma Chemicals Ltd., St. Louis, USA), Molasses (Vasant Co-operative Sugar Factory, Erandol, Dist. Jalgaon, India) and Corn-steep liquor donated by Anil Starch Pvt. Ltd., Ahmedabad, India, were used. The yeast isolate from molasses identi®ed as World Journal of Microbiology & Biotechnology 17: 301±306, 2001. 301 Ó 2001 Kluwer Academic Publishers. Printed in the Netherlands.
  • 2. T. delbrueckii was used. The standards for GC analysis viz. benzaldehyde and benzyl alcohol were obtained from Sigma Chemicals Co., St. Louis (USA), while L- PAC and PAC-diol were obtained by puri®cation of the biotransformation broth (Shukla & Kulkarni 1999). The composition of the maintenance medium (Long & Ward 1989a) used was: glucose 2%, peptone 1%, yeast extract 1%, agar 1% and had pH 5.5. The growth medium (Long & Ward 1989a) had composition glucose 2%, peptone 2%, yeast extract 1% and had pH 5.5. The biotransformation medium (Nikolova & Ward 1991) having composition glucose 5%, peptone 0.6% and pH 4.5 was used. Growing the culture 1 ml of 24 h old suspension of T. delbrueckii containing 106 cells was inoculated into 9 ml of growth medium and incubated on a rotary shaker at 30 ‹ 2 °C at 240 rev/min for 24 h. The culture so obtained was inoculated into 100 ml of the same medium and allowed to grow for 24 h under the same conditions. The growth was centrifuged at 17,000  g for 15 min at 15 °C. The biomass so obtained was used for biotransformation studies. Study of process parameters for biotransformation of benzaldehyde to L-PAC using T. delbrueckii E€ect of time of biotransformation The cell mass obtained as above was inoculated into 100 ml biotransformation medium and incubated for 1 h at 30 ‹ 2 °C on a rotary shaker for adaptation. Benzaldehyde (0.6%) was then added and biotransfor- mation continued under same conditions for di€erent time intervals. E€ect of glucose as carbon source on the biotransformation To 100 ml biotransformation medium containing cell mass 2.6% (wet wt.) 600 mg benzaldehyde was added. Glucose was added at di€erent levels (0±5%) and the reaction time maintained at 8 h, which was found to be optimum from the above experiment. E€ect of peptone as a nitrogen source on biotransformation E€ect of varying peptone concentration (0±1%) was studied at glucose concentration of 3% optimized in the previous experiment and keeping other conditions same as described earlier. E€ect of initial pH of the biotransformation medium The initial pH of the medium was varied from 3.0 to 7.5 with glucose at 3%, peptone 0.6% (optimized as above) keeping the other parameters the same. E€ect of level of ingredients of growth medium The organism was grown in growth medium by varying glucose level at 2, 3 and 4%, yeast extract at 1, 2 and 3% and peptone at 2, 3, 4% by changing one factor at a time keeping the other factors constant. The biotransforma- tion pro®les of the yeast as grown in this manner were then studied under conditions of process parameters optimized as above. Study of bioconversion in presence of di€erent levels of acetaldehyde Acetaldehyde (30±35% aq. solution) was added at levels varying from 0 to 3000 ll at pH 4.5 keeping other parameters same as above. E€ect of semicontinuous feeding of benzaldehyde and acetaldehyde Benzaldehyde and acetaldehyde were fed at 150±250 mg and 150±250 ll respectively in the ®rst set at intervals of 30 min and in the second set at interval of 60 min keeping all other conditions same as above. Analysis of biotransformation products This was carried out as described earlier (Shukla & Kulkarni 1999). Each experiment was repeated three times. The results of the three parallel results were found to be reproducible within ‹5%. Determination of the enantiomeric excess of biotransformation products For this purpose, cell mass (3 g wet wt.) obtained from the growth medium (optimized as above) was added to 100 ml biotransformation medium. After 1 h of adap- tation 600 mg benzaldehyde was added and reaction was carried out for 2 h in biotransformation medium containing 3% glucose, 0.6% peptone and having an initial pH 4.5 (optimized as above). After extraction by diethyl ether the sample was subjected to puri®cation by column chromatography (Shukla & Kulkarni 1999). The optical rotations of puri®ed L-PAC and PAC-diol were recorded using a Jasco-360 polarimeter (Jasco Corporation, Japan) in chloroform. Both compounds were then subjected to chiral separation using chiral HPLC. For this purpose a Waters HPLC connected to u.v. detector at 215 nm and chiralyzer detector with OD-R column (Dicel Chemical Industries Ltd., Tokyo, Japan) was used. Other conditions for HPLC were as follows: mobile phase 40% acetonitrile in water, column dimensions 250 mm  4.6 mm, ¯ow rate of solvent 0.5 ml/min. Along with the chiral column, a diode array detector (chiralyzer) connected to a polarimetric detec- tor in series with a u.v. detector was used to obtain additional information. Study of the reusability of cell mass The biomass (3 g wet wt.) obtained by growing in the growth medium standardized as above was used for biotransformation studies. The biotransformation me- dium (standardized as above) had composition (g%) ± 302 V.B. Shukla and P.R. Kulkarni
  • 3. glucose 3%, peptone 2% and pH 4.5. The biotransfor- mation medium was kept for adaptation for 1 h at 30 ‹ 2 °C and 240 rev/min. Combinations of benzal- dehyde and acetaldehyde (350 mg and 350 ll)±(600 mg and 600 ll) were then added. The reaction was allowed to take place for 2 h, cell mass centrifuged out and added into the fresh 100 ml biotransformation medium. After adaptation for 1 h the same combinations of benzaldehyde and acetaldehyde were added and the biotransformation was allowed to take place in a similar way. Results and Discussion For studying the e€ect of important process parameters on the biotransformation of benzaldehyde to L-PAC using T. delbrueckii, initially the time of biotransforma- tion was varied. The maximum yield of L-PAC (331 mg/ 100 ml) was observed at 8 h of the reaction, (Figure 1). L-PAC production is reported to take place in S. cerevisiae in three phases with the middle phase producing most L-PAC (Voet et al. 1973) which is also observed in the present case. The lower L-PAC produc- tion in the early phase was due to the lag to adapt to benzaldehyde, which seems to have been overcome in the middle phase, resulting in more production of L- PAC. In the last phase due to the combined toxic e€ect of product, byproduct and substrate on the cells, a decrease in the rate of L-PAC production was observed. The e€ect of concentration of glucose as carbon source on the product pro®le was then studied for a period of 8 h. It was observed from Figure 2 that L- PAC as well as benzyl alcohol formation increased with increasing level of glucose upto 3%, remaining un- changed thereafter. PAC-diol formation was also lowest at 3% glucose level, whereas at 1 and 2% of glucose it increased (Figure 2). Glucose has also been shown to be a better carbon source than other sources like maltose, mannitol, citric acid and lactic acid in S. cerevisiae (Gupta et al. 1979). In medium without peptone, formation of both L- PAC as well as benzyl alcohol was much less, with the addition of 0.2% of peptone, benzyl alcohol production was drastically increased, while the increase in L-PAC was comparatively less. From 0.2 to 0.6% level of peptone, L-PAC increased at a higher rate than benzyl alcohol (Figure 2). Probably this could be due to peptone accelerating the level of pyruvate decarboxy- lase. Gupta et al. (1979) suggested that there is a relation between source of nitrogen used, its level and PAC production. In the present case it is established that when the L-PAC level is lower the reaction appears to shift to more production of benzyl alcohol and PAC-diol. On the acid side at pH 3.0 and 3.5 more residual benzaldehyde was seen, which decreased drastically above pH 4.0 and showed no change beyond this pH. At pH 3.0 benzyl alcohol was much low, and increased after pH 3.5. Maximum L-PAC formation was observed in between pH 4.5 and 5.0 (Figure 2). This is in agreement with reports by Nikolova & Ward (1991, 1992) and Gupta et al. (1979). The present observation suggests that in the pH range of 4.0±4.5 probably, maximum activity of PDC may be present, diverting more benzaldehyde molecules towards L-PAC forma- tion than towards benzyl alcohol. From the studies on the product pro®le of the biotransformation reaction by cell mass grown at di€erent levels of glucose, peptone and yeast extract 3%, glucose 2%, peptone and 1% yeast extract were found to give 320 mg% L-PAC production (Figure 3). When the biotransformation reaction of cell mass grown in 3% glucose medium was studied at di€erent time intervals, a time interval of only 2 h was sucient for the reaction (Figure 4) to reach maximum L-PAC yield. Increased PDC and ADH with an increase in glucose level in the medium are known (Entian et al. 1984) which could be responsible for this observation. Figure 1. E€ect of time of biotransformation on product pro®le. residual benzaldehyde; ( benzyl alcohol; L-PAC; PAC-diol. Figure 2. E€ect of glucose level, peptone level and initial pH of biotransformation medium on product pro®le. Product pro®le at di€erent levels of glucose: (. . .j. . .) residual benzaldehyde; (. . .r. . .) benzyl alcohol; (. . .m. . .) L-PAC; (. . .d. . .) PAC-diol. Product pro®le at di€erent levels of peptone: (ÐjÐ) residual benzaldehyde; (ÐrÐ) benzyl alcohol; (ÐmÐ) L-PAC; (ÐdÐ) PAC-diol. Product pro®le at di€erent pH: ( j ) residual benzaldehyde; ( r ) benzyl alcohol; ( m ) L-PAC; ( d ) PAC-diol. Production of L-phenylacetylcarbinol by Torulaspora delbrueckii 303
  • 4. Controversial results on the e€ect of the addition of acetaldehyde as hydrogen acceptor on the production of L-PAC have been reported (Netraval & Vojtisek 1982; Zeeman et al. 1992). In the present work (as shown in Figure 5) at 300 and 600 ll acetaldehyde (30±35%), the yield of benzyl alcohol decreased, followed by an increased production of L-PAC (458 mg%). Acetalde- hyde probably acts as substrate for alcohol dehydro- genase using less benzaldehyde to decrease yield of benzyl alcohol and increasing yield of L-PAC. Further increase in the concentration of acetaldehyde resulted in lower yields of benzyl alcohol, L-PAC was also com- paratively lower. As benzaldehyde and acetaldehyde are toxic and inhibitory to the transforming organisms, semi-contin- uous feeding of these was attempted at an interval of 30 min and the reaction was allowed to take place for 4 h. As shown in Figure 6 when the feeding level of benzaldehyde was 175 mg and of acetaldehyde was 175 ll the production of L-PAC increased appreciably to 483 mg% as compared to feeding at 150 mg of benzaldehyde and 150 ll of acetaldehyde (361 mg%). Also semi-continuous feeding of (200 mg and 200 ll) and (225 mg and 225 ll) of benzaldehyde and acetalde- hyde increased production of both L-PAC 683 and 603 mg% and benzyl alcohol 246 and 269 mg%, fol- lowed by drastic decrease to 499 and 157 mg% at 250 mg and 250 ll levels of benzaldehyde and acetalde- hyde. Long & Ward (1989a) reported that pulse feeding to maintain lower benzaldehyde concentration resulted in prolonged yeast viability and biotransformation which may have resulted in higher overall yield of product. The L-PAC obtained in the present case was then analysed. The speci®c optical rotation at 30 °C for L- PAC (0.107 g/l in CHCl3) observed was )387 which matches the literature values of )380 for >95% enantiomeric excess (Cadogen 1996a). In the case of PAC-diol (0.101 g/l in CHCl3) out of possible enantio- mers the value of speci®c optical rotation )43.56 matches the (1R, 2S) enantiomer which has the value of )38.6 (3.2 g/l in CHCl3). Other two reported values are )61.5 (4.3 g/l in CHCl3) for (1R, 2R), and for (1S, 2R) )18.3 (0.24 g/l in EtOH) (Cadogen 1996b). To con®rm the optical purity of the compounds, they were subjected to chiral HPLC analysis. The chroma- tograms after chiral separation showed that both L- PAC and PAC-diol produced and puri®ed had more than 99% enantiomeric excess giving a single peak with same optical rotation as analysed by chiralyzer diode array detector. Figure 3. E€ect of glucose, peptone and yeast extract level in the growth medium on product pro®le. residual benzaldehyde; ( benzyl alcohol; L-PAC; PAC-diol. Figure 4. E€ect of time of biotransformation on product pro®le of the cell mass grown in medium containing 3% glucose. residual benzaldehyde; ( benzyl alcohol; L-PAC; PAC-diol. Figure 5. E€ect of acetaldehyde (30±35%) levels on biotransformation product pro®le. residual benzaldehyde; ( benzyl alcohol; L-PAC; PAC-diol. Figure 6. E€ect of feeding levels of benzaldehyde and acetaldehyde on product pro®le. residual benzaldehyde; ( benzyl alcohol; L-PAC; PAC-diol. 304 V.B. Shukla and P.R. Kulkarni
  • 5. According to a patent (Seely et al. 1990a, b) yeast cells cannot be used for multiple batches, as the L- PAC content drops with increased exposure to the substrate and product. Reusability of cell mass would therefore be welcome. In the present work, the maximum level of benzaldehyde and acetaldehyde which the organism can tolerate and transform are 600 mg and 600 ll respectively. The reusability of cell mass of T. delbrueckii was studied at various combi- nations of benzaldehyde and acetaldehyde from sub- optimal levels to maximum tolerable levels. It was observed that at benzaldehyde and acetaldehyde con- centrations over the range 350 mg and 350 ll±450 mg and 450 ll, the L-PAC concentration decreased at second cycle of use and thereafter increased continu- ously till ninth cycle (Figure 7) and eighth cycle (Figure 7) respectively. In case of 350 mg or ll of benzaldehyde and acetaldehyde respectively residual benzaldehyde disappeared completely by ®fth cycle, also benzyl alcohol yield was more or less constant and cell mass could be usable up to nine cycles. In case of 400 mg or ll benzaldehyde and acetaldehyde level, benzyl alcohol steadily increased up to the eighth cycle, whereas in case of 450 mg and 450 ll of benzaldehyde and acetaldehyde, residual benzaldehyde increased after the ®fth cycle and decreased later on benzyl alcohol started decreasing. The PAC yield after third cycle remained more or less constant up to the seventh cycle. Beyond 450 mg/ll concentration of benzaldehyde and acetaldehyde reusability of cell mass beyond the ®rst cycle was not possible. At the concentration range of 500 mg and 500 ll±600 mg and 600 ll maximum L-PAC was formed at the end of the ®rst cycle itself and from the third cycle onwards L-PAC yield was zero (Figure 8). The present results suggest that at beyond 450 mg/ll concentrations of benzaldehyde and acetaldehyde, toxicity of these two ingredients hindered the reus- ability of the cell mass as has been reported in case of S. cerevisiae by others (Gupta et al. 1979; Long & Ward 1989a). References Agrawal, S.C., Basu, S.K., Vora, V.C., Mason, J.R. & Pirt, S.J. 1987 Studies on the production of L-acetylphenylcarbinol by yeast employing benzaldehyde as precursor. Biotechnology and Bioengi- neering 29, 783±785. Agrawal, S.C. & Basu, S.K. 1989 Biotransformation of benzaldehyde to L-acetylphenylcarbinol by fed batch culture system. Journal of Microbiology and Biotechnology 4, 84±86. Cadogen, J.I.G. ed. 1996a Hydroxy-1-phenyl-2-propanone (Acetyl- phenylcarbinol). Dictonary of Organic Compounds 6th Edition, H- 03878, chapman Hall Electronic Publishing Div., Buckingham. ISBN 0412540908. Cadogen, J.I.G. ed. 1996b 1-Phenyl 1,2 Propanediol (1-Phenyl propylene glycol). Dictonary of Organic Compounds 6th Edition, P-02407, chapman Hall Electronic Publishing Div., Buckingham. ISBN 0412540908. Coughlin, R.W., Mahmoud, W.M. & El-Sayed, A.H. 1991 Enhanced bioconversion of toxic substances. US Patent 5173-413. 28.02.91- US Patent 663828 (22.12.92) 28.02.91 as 663328 93-017565/02. Elliah, P. & Krishna, K.T. 1988 E€ect of aeration and alternating current on the production of phenyacetylcarbinol by Saccharomy- ces cerevisiae. Indian Journal of Technology 26, 509±510. Entian, K.D., Frohlich, K.U. & Mecke, D. 1984 Regulation of enzymes and isoenzymes of carbohydrate metabolism in the yeast Saccharomyces cerevisiae. Biochimica Biophysica Acta 799, 181± 186. Gupta, K.G., Singh, J., Sahani, G. & Dhavan, S. 1979 Production of phenylacetylcarbinol by yeasts. Biotechnology and Bioengineering 21, 1085±1089. Figure 7. E€ect of reusability cycles on product pro®le of biotrans- formation at 350±450 mg of benzaldehyde and 350±450 ll of acetal- dehyde. Product pro®le at 350 mg of benzaldehyde 350 ll of acetaldehyde: (. . .j. . .) residual benzaldehyde; (. . .r. . .) benzyl alco- hol; (. . .m. . .) L-PAC; (. . .d. . .) PAC-diol. Product pro®le at 400 mg of benzaldehyde 400 ll of acetaldehyde: (ÐjÐ) residual benzalde- hyde; (ÐrÐ) benzyl alcohol; (ÐmÐ) L-PAC; (бdб) PAC-diol. Product pro®le at 450 mg of benzaldehyde 450 ll of acetaldehyde: ( j ) residual benzaldehyde; ( r ) benzyl alcohol; ( m ) L-PAC; ( d ) PAC-diol. Figure 8. E€ect of reusability cycles on product pro®le of biotrans- formation at 500±600 mg of benzaldehyde and 500±600 ll of acetal- dehyde. Product pro®le at 500 mg of benzaldehyde 500 ll of acetaldehyde: (. . .j. . .) residual benzaldehyde; (. . .r. . .) benzyl alco- hol; (. . .m. . .) L-PAC; (. . .d. . .) PAC-diol. Product pro®le at 550 mg of benzaldehyde 550 ll of acetaldehyde: (ÐjÐ) residual benzalde- hyde; (ÐrÐ) benzyl alcohol; (ÐmÐ) L-PAC; (ÐdÐ) PAC-diol. Product pro®le at 600 mg of benzaldehyde 600 ll of acetaldehyde: ( j ) residual benzaldehyde; ( r ) benzyl alcohol; ( m ) L- PAC; ( d ) PAC-diol. Production of L-phenylacetylcarbinol by Torulaspora delbrueckii 305
  • 6. Long, A. & Ward, O.P. 1989a Biotransformation of benzaldehyde by Saccharomyces cerevisiae: characterization of fermentation and toxicity e€ects of substrate and products. Biotechnology and Bioengineering 34, 933±941. Long, A. & Ward, O.P. 1989b Biotransformation of aromatic aldehydes by Saccharomyces cerevisiae: investigation of reaction rates. Journal of Industrial Microbiology 4, 49±53. Mahmoud, W.M., El-Sayed, A.H.M.M. & Coughlin, R.W. 1990 E€ect of b-Cyclodextrin on production of L-phenylacetylcarbinol by immobilized cells of Saccharomyces cerevisae. Biotechnology and Bioengineering 36, 256±262. Netraval, J. & Vojtisek, V. 1982 Production of phenylacetylcarbinol in various yeast species. European Journal of Applied Microbiology and Biotechnology 16, 35±38. Nikolova, P. & Ward, O.P. 1991 Production of L-phenyacetylcarbinol by biotransformation: product and byproduct formation and activities of the key enzymes in wild type and ADH ± isoenzyme mutants of Saccharomyces cerevisiae. Biotechnology and Bioengi- neering 38, 493±498. Seely, R.J., Hageman, R.V., Yarus, M.J. & Sullivan, S.A. 1990a (Synergen Inc.) Process for Making Phenyl Acetyl Carbinol (PAC): microorganism for use in the Process and Method for Preparing the Microorganism. PCT Int. Appl. WO 9004 831(Cl.C12N1/B) 03 May 1990 US Patent Appl. 261010 21 October 1988. Seely, R.J., Heefner, R.J., Hageman, R.V. & Yarus, M.J. 1990b (Synergen Inc.) A Process for Producing L-Phenyl Acetyl Carbinol (PAC): an immobilized Cells for use in the Process and a Method for Preparing the Cell mass. WO 9004-639: 21.10.88 US Patent 260622 (03.05.90) 13.10.89 as 4421, 90-144022/21. Shin, H.S. & Rogers, P.L. 1996 Production of L-phenylacetylcarbinol (L-PAC) from benzaldehyde using partially puri®ed pyruvate decarboxylase (PDC). Biotechnology and Bioengineering 49, 52±62. Shukla, V.B. 1999 Studies in microbial biotransformations. PhD Thesis, University of Mumbai, Mumbai, India. Shukla, V.B. & Kulkarni, P.R. 1999 Downstream processing of biotransformation broth for recovery and puri®cation of L- phenylacetylcarbinol (L-PAC). Journal of Scienti®c and Industrial Research 58, 591±593. Shukla, V.B. & Kulkarni, P.R. 2000 Review: L-phenylacetylcarbinol (L-PAC): biosynthesis and industrial applications. World Journal of Microbiology and Biotechnology 16, 499±506. Smith, P.F. & Hendlin, D. 1953 Mechanism of phenylacetylcarbinol synthesis by yeast. Journal of Bacteriology 65, 440±445. Voet, J.P., Vandamne, E.J. & Vlarick, C. 1973 L-phenylacetylcarbinol biosynthesis by Saccharomyces cerevisiae. Zeitschrift fur Allgeme- ine Mikrobiologie 13, 355±365 (C.A.-79: 40882b). Zeeman, R., Netrval, J., Bulantova, H. & Vodnasky, M. 1992 Biosynthesis of phenylacetylcarbinol in yeast Saccharomyces cerevisiae fermentation. Pharmazie 47, 291±94 (Bt. Ab.-92: 8547). 306 V.B. Shukla and P.R. Kulkarni