Needle broken procedure sample
- 1. NEEDLE DETECTION PROCEDURES AND SHARP TOOL CONTROL Factory name: MANGO VID#: 11277
- 3. 1.0 mm diameter test card supplied with unit Needle Detector Calibration Card (NDCC) are used to calibrate the machine
- 4. Sensitivity level must be adjusted over 50
- 5. Needle detector operators list and procedures in native language
- 6. A Nine-Points Calibration box and Needle Detector Calibration Card
- 7. Nine-Points Calibration Records and Needle Calibration Logs
- 8. Garments pass through the detector before packing (using two needle detectors)
- 9. Factory uses two needle detector to scan front and back garment
- 10. When the alarm sounds the garment must be put to one side in a clearly marked area, and a designated operator must check the garment for contamination
- 11. All of contaminated garments must be put into the Contaminated box before hand held detection
- 12. Use hand held detector to locate contamination on the garment
- 13. Passed garments must be kept in a identified area inside metal free zone, and proceed to packing after pass next calibration for needle detector
- 14. CCTV
- 15. Broken needle procedure in English
- 16. Broken needle procedure in native language
- 17. Any broken and blunt needle must be logged in the garment defected records for contamination
- 18. Missing broken needle/metal/sharp tool policy (4 steps) Use small/big magnet device to check whole working area, on surface, inside machine and on the ground in place with radius around 1 meter. Step 1
- 19. Use handheld detector to check whole doing operation of the panel and the bundle Step 2
- 20. Pass panel/ bundle through metal detector. Share information to Finishing manager of the issue. Step 3
- 21. In case, broken needle is unable to be found, needle controller make report, inform to General director/AQM/Pro Manager/Finishing manager. Record of contamination. Keep the piece in RED BOX. Finally, give new needle to sewer with correct size and type of needle. Step 4
- 22. SHARP TOOL CONTROL PART :II
- 24. CUTTING
- 26. SEWING
- 27. SEWING TIED SCISSORS IN SEWING SEWING SCISSORS
- 28. MACHANIC AREA NEDDLE CONTROLL BOOK
- 29. FINISHING AREA TAG GUN TAG GUN CONTROL AREA TAG GUN CONTROL LOG
- 30. FINISHING AREA TAPE DISPENSER WITH WORKERS’NAME