Case Study: Enhancing Energy Efficiency and Profitability in Belgium's Glass Cutting Industry
Background:
Energy-intensive industries like glass manufacturing face increasing pressure to manage fluctuating electricity costs while maintaining operational efficiency. In this case, a leading glass cutting plant in Belgium turned to energy storage as a strategic tool for both cost control and revenue generation.
Challenge:
The factory was experiencing high demand charges due to peak consumption during production cycles. These peaks were leading to substantial electricity costs and inefficiencies. Moreover, the factory was not benefiting from participating in the imbalance market, where quick energy adjustments can be monetized.
Solution:
To address these challenges, POWEROAD deployed its FLEX 215 All-in-One Air Cooling Outdoor Cabinet ESS, a compact and highly efficient 100kW / 215kWh solution tailored for commercial and industrial (C&I) applications. The system was installed onsite to:
✔️Flatten demand peaks by storing energy during low-demand periods and discharging during high-demand hours
✔️Participate in the local imbalance market, generating income by providing rapid response capabilities to grid fluctuations
Project Value:
✅ Demand Charge Reduction: By shaving peaks in grid consumption, the factory significantly lowered its electricity bills.
✅ New Revenue Stream: Through real-time participation in the imbalance market, the system transformed energy from a cost center to a profit generator.
✅ Long-Term Value: The system comes with a 6,000-cycle warranty, retaining 80% capacity after 10+ years, ensuring long-term performance and financial return.
✅ Plug-and-Play Design: POWEROAD's FLEX 215 AIO features an integrated design for easier deployment and minimal maintenance.
With this installation, the factory is now seeing:
💡Zero net electricity costs, thanks to intelligent energy shifting and load management
💡Positive cash flow from grid services and imbalance market participation
💡Reliable returns for at least a decade, backed by advanced battery technology and robust system integration
Looking to make your business more energy-efficient and sustainable? Partner with POWEROAD and take the next step toward a cleaner, greener future.