How Manufacturing Execution System (MES) Works?
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The document outlines the process of a Manufacturing Execution System (MES) where customer orders are received and processed through an ERP system for inventory and production management. It includes details on tracking raw materials, work orders, production phases, and real-time updates, along with how to handle product recalls and quality control. The information emphasizes efficiency in order processing and production monitoring through technology integration.
How Manufacturing Execution System (MES) Works?
- 1. HOW MES WORKS? Customer places an order via Call, Email or E-Commerce Platform The order is manually entered by an operator in case of call or automatically reflected (email or e-commerce platform) ERP checks the inventory levels to see if the product can be shipped from existing stock or needs to be manufactured ERP initiates procurement from the Warehouse Packing slip is generated, product is shipped to the customer The shipment details are sent to the online shopping platform which in turn makes it visible to the customer. WORK ORDER ERP checks for sufficient raw material to initiate production If the Product is in Stock If the Product is Not in Stock WORK ORDER CLOSED ERP places a procurement order with the supplier to urgently ship the material The order due date is modified based on arrival of materials & total manufacturing time ERP creates a Work Order for the shop-floor personnel & displays it on their hand-held devices Production is initiated along with other similar work orders & product configuration. Once the materials arrive ERP updates Inventory Levels & Work Order with relevant details after each production phase till WO is closed REALTIME PRODUCTION UPDATE FOR IMPROVED MES Setup Start & EndTime Job Start & EndTime IdleTime Operator alert in case of machine breakdown between a job operation or other factors Machine Control device connected to each machine tracks various machine parameters and alerts the operator in case of any deviation. Operators have an option to record production data on their consoles that directly gets updated in the ERP. Get yield quality through in-process Quality Controls. % age of Produced Goods | Needs Rework | To be Scrapped Cause of Low Yields for immediate rectification. The shipment details are sent to the online shopping platform which in turn makes it visible to the customer. Packing slip is generated, product is shipped to the customer Track raw materials, semi-finished goods & final shipment with the help of bar codes. Quickly recall products & trace defect to the correct batch of raw materials & semi-finished parts. View production data on the shop-floor in real time. Daily, Weekly, Monthly and Yearly data from summary to transaction level. Analytical dashboards for in depth analysis by supervisors WORK ORDER CLOSED © 2018 OmegaCubeTechnologies. All rights reserved.www.omegacube.com | (630) 250-0002 | info@omegacube.com