Saurabh Singhal CV
- 1. CURRICULUM VITAE Saurabh Singhal A-202, Pocket-3, Kendriya Vihar-2, Sector-82, Noida-201301, India Phone: - +91-9971117991 E-mail:- sau_sin84@rediffmail.com, OBJECTIVE I wish to associate myself with an organization served where there is ample opportunity to explore, share and contribute my knowledge for the development of self and the organization served. SYNOPSIS Over 11.4 years of experience in Manufacturing Operations & production planning and control, Supply Chain,cost control, process enhancement, quality implementation, and maintenance training and man management. Presently associated with Radico Khaitan Ltd, Mathura Road, New Delhi at HQ as Manager Manufacturing Operation & PPC for Third Party units, since 2nd Jan’12 to till now. Experience in Production planning & controlling and operations (Bottling & Packing) of 32 tie-up units across the India. Have abilities in achieving cost savings across assignments, minimizing performance bottlenecks for achieving high productivity with maximization of men, material & machine. Proven ability in implementing the Lean Manufacturing, SAP-PP Module, SOPs,FIFO principle & FMEA and Control plan in the production process, Certified Internal Auditor of ISO-22000. AREA OF EXPERTISE Key Responsibility • Responsible for Operation’s of All India 32 Third Party Manufacturing units. • Responsiblle for Production Planning and Control of All Third Party units Quartely, Monthly, Weekly. • Review of QMS & FSMS and compliances related to FSSAI. • Responsible for Quality supply of Material, ensure compliances internal & External. • Planning day-to-day activities, production scheduling, Inventory Management, Supply Chain Management, CFT meeting, new launches, Budget & Capax, Projets. • Responsible for new unit finalization & start Operation, Reouurce management. • Ensuring shipping dates/ schedules according to sales order/ forecast. • Business Process analyst. • Using Lean concept Minimizing performance bottlenecks for achieving high productivity by maximization of machine capacity. • Preparing SOPs, manuals & work instructions for production operations for the unit and maintaining MIS/ reports for facilitating decision making by the management. • Responsible for Internal & Eternal Audits for all Third Pary Units. • Impart continuous on job training to the subordinates to enhance their operational efficiencies. SAP Experience in Production Planning & Controlling • Functionally map all Production Process & Management Reports in SAP. • Working on all production master data i.e, BOM, Recipes & Resources. • SAP trouble shooter for all pp activity. • Creating Material Master, Material BOM, Recipes & Resources in SAP. • Production Version creation. • Tracking of all transactions & material movements. • Product cost monitoring. • Execute of orders in SAP through I-Doc Process. • Uploading the data in SAP through LSMW. • Generating daily production plan, MTO & MTS. • Generating Raw material demand on daily & monthly basis. • Release & Confirmation of process orders.
- 2. • Given SAP-PP training to all production end-users till there comfortable ness. • Given high level Demo to M.D and all HOD’s on SAP Process & Management Reports. Process Enhancement & Losses Control • Implementing LEAN Manufacturing concept in production. • Executing modifications to achieve substantial reduction in terms of man days, production loss & energy consumption. • Successfully implementation of SAP-PP Module at production. • Identifying areas of improvement and recommending process modifications and equipment calibrations to enhance operational efficiencies of machine / equipment. • Conducting internal audit of “5 S” at shop floors. • Handling operations for improvement in products based on market trends & requirements. Quality/ Compliance • Implementing GMP and HACCP requirements. • Preparing & implementing a quality assurance program appropriate to the specific device manufactured. • Ensuring maintenance of proper documentation for quality compliance and corrective action • Conducting internal audit of production with key emphasis on improving quality • Conducting CIP, cleaning plan & procedure, compliance of dress code, periodical personal hygiene checks and training on hygiene Organizational Experience Radico Khaitan Ltd. Mathura Road, New Delhi-110044, as Manager Production planning & Control at HO. From Jan’12 to till now. Haldiram’s Snacks Pvt. Ltd, Sec-63, Noida (U.P) as Astt. Manager Production from 2nd May’11 to 02nd Oct’11. Nirula’s & Corner House Pvt. Ltd., Sector-2, Noida (U.P) as Astt. Manager Production. Since Dec’06 to 1st May’11 as a Astt. Manager production. Nirula’s is an ISO-22000 certified largest restaurant chain in North India leading by MNC Navies Group of Malaysia. We have centralized production unit in Noida, with different production divisions like Bakery, Confectionery, Fruit Processing Unit, Ice-Cream and Kitchen. Significant Accomplishments • Successfully implementation of SAP (PP Module) at shop floors, I was only the CTM (Core Team Member) in SAP Project (PP-Module). • Successfully implementation of Lean Manufacturing concept at Production. • Increasing the Oven Capacity by rescheduling the Production planning in Bakery & confectionery shop floor. • Decreasing the Boiler run hrs 3 hrs/Day by rescheduling the production planning. • Increasing the machine capacity by using VSM tools. • Increasing the inventory turn over ration at store by using Lean concept. • Control on R & M and power & fuel cost by using Lean concept. • Contributing successfully achieving budgeted EBITDA. • For better cash flow, decreasing the inventory levels 11 days to 6 days. Bikanervala Food PVT.Ltd (Manufacturing of Namkeens and Sweets) New Delhi as a Executive Production, Aug’05 to Dec’06. Job Profile: • Managing plant operations with a view to ensure timely accomplishment of production targets within time and quality parameters. • Oversee production-related tasks including planning, control & troubleshooting.
- 3. • Set up production targets & achieving the planned production targets. • Responsible for maintaining production facilities, servicing of machinery. • Effective planning and scheduling to meet production targets. • Online Quality monitoring of finished Products. FINAL TRAINING • M/s Brindavan Agro Industries Ltd, COCA COLA Ruhri, Hathras (U.P) in July’2004 ACADEMIC PROJECTS • “Cooking Effect on Vitamin 'C' present in various fruits and vegetables”. ACHIEVEMENTS • Awarded from ”Star Employee – Support Function”. • Selected for the “Value leader”in Nirula’s & Company PVT.LTD . • Selected for the best CTM (core team member) in SAP Project. • Adarded from second prize in Race competition, at state label in 1997. • Byproduct utilization & Waste product utilization EDUCATIONAL RECORD STRENGTHS • Strong interpersonal and team building skills. • Quick learner • Confident and positive attitude • An information hunter and an honest individual. PERSONAL DETAIL Declaration: Degree / Course Year School/ College Board / Uni. High School 1999 JIC School U.P.Board Intermediate 2001 Sr.Sec School Rajasthan Board B. Tech ( Food Technology) 2005 F.E.T.Raja Balbant Singh College Bichpuri (AGRA) U.P.Technical University PGDB (Operation) 2013 Symbiosis (PUNE) Symbiosis University Date Of Birth 16nd April 1985 Gender Male. Marital Status Married Nationality Indian. Language Known English, Hindi
- 4. I hereby declare that all the information mentioned above is true to the best of my knowledge. PLACE : Date: (SAURABH SINGHAL)