Srinivasan Modified Resume 20.05.15 (1)
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M. Srinivasan is an experienced Operations Manager with over 18 years of experience in pharmaceutical manufacturing. He has a strong background in production planning and quality assurance. Srinivasan is looking for new opportunities to utilize his skills in operations management, process improvement, quality audits, and machinery maintenance. He has worked for several major pharmaceutical companies and has experience managing facilities, projects, and over 400 employees.
Srinivasan Modified Resume 20.05.15 (1)
- 1. M. SRINIVASAN Contact No.:(Dubai # +971553679192 ) , (India # +91 9790991868 ) Email Id: srini_tnr@yahoo.co.in, srinigirija2007@gmail.com. OPERATIONS MANAGER Looking forward to challenging assignments in Pharmaceutical Industry, where a strong background in Production/Manufacturing can be put to the best use SUMMARY A well-qualified and MOH Registered (Regd. No: 4734) professional with more than 18 years of voluminous experience in Production Planning & Control, Process Improvement and Quality Assurance. Has proven credentials in strengthening production processes as well as managing quality with strong knowledge of cGMP and industrial international quality standards. Possesses a successful stint in managing operation and maintenance of wide-ranging pharmaceutical machineries and equipment in Solid Oral Dosage Forms like Tablets & Capsules, Sachets Suppositories, Semi-Solid Dosage forms like Oral Pastes & Liquid Dosage Forms. Excels in managing more than 400 manpowerresources, adopting advanced technologies in the manufacturing sector. Has participated and led various regulatory Audits WHO, ISO 9001-2000 QMS, US-FDA, TGA, MHRA, GCC, Uganda, and Envisa. KEY SKILLS • Production Operations Management • Production Planning & Control • Process Improvement • Projects Handling & Documentation • Quality Assurance • Operations & Maintenance • Operation Environment • Attending MOH Member/Meetings • SOP, Protocol Review & Approval • Latest Machinery Knowledge • Excellent Communication Skills • Impressive Analytical & Managerial Abilities PROFESSIONAL EXPERIENCE 1. LIFEPHARMA FZE (DUBAI) Mar 2012 till Date Designation: Operations Manager Accomplishments • Played instrumental role & active participation to reopen the closed factory by MOH- (UAE) • Effectively utilized existing machineries and instruments with minimum maintenance • Developed and driven plans for plant operational fitness certificate and MOH approval for import of raw and excipients • Provided all necessary resources to facilitate the establishment and of Quality, Safety and Environmental system of ISO 9001-2005 and the management representative for the same • Built the tools and processes to reduce waste and rejection identification during process through Lean and OEE • Developed unskilled worker to skilled workman through the talent identification process • Successfully cleared various MOH audits including GCC and MHRA • Successfully implementation of Track and Trace system and 2D barcode system in Bottle and Blister packing lines 2. SUN PHARMA (SIKKIM) Feb 2009 to Mar 2012 Designation: Assistant Manager - Production Accomplishments
- 2. • Increased the daily packing output from 7M to 14M within 12 months • Developed unskilled manpower to semi-skilled and machine operators • Introduced line leader concept in packing department to develop discipline and leadership model and thereby improvised quality and productivity • Deployed ladies to 2nd and 3rd shift • Implemented collator line in strip packing line for 6 up and 7 up and reduced manpower to 50% • Implemented online defoiler system in blister packing M/c and reduced the rejection from 5% to 1% and increased productivity by more than 30% • Converted manual & offline packing activity to online & increased productivity by 150% 3. SHASUN CHEMICAL AND DRUGS LIMITED (PONDICHERRY) Jan 2008 to Oct 2008 Designation: Manager – Production Accomplishments • Converted the ideal coating machines to operational • Completed 1 year commercial orders within 6 months • Developed local persons to machine operators & developed local based environment system 4. CIPLA LIMITED (PUNE) Sep 2005 to Jan 2008 Designation: Department Head - Packing Department Accomplishments • Online set up done for the each packing line • Brought the concept of line-wise dedication of operators and officers by narrowing down communication and taking of machines and area • Team leader concept made and discussion with the team leader everyday regarding production and issues • Automation of line done to increase the productivity • Motivated and trained operators and officers for higher productivity • Minimized the market compliant by root cause analysis and implementation of action plan • Converted the offline activity of Sarang Suppository Packing into online activity by providing embossing facility in the suppository 5. AUROBINDO PHARMA LIMITED (HYDERABAD Unit -XII) Feb 2003 to Sep 2005 Designation: Department Head - Packing Department Accomplishments • Streamlined dry syrup filling & packaging activity by introducing online check weighing system • Converted labeling machine from hot stamping to online inkjet printer, thereby minimized the downtime and setting time • Carried out the training program to avoid cross contamination and health hazard (compulsory use of protective measures) • Reduced cycle time of the products the concept of waste reducing resources and effectively implemented in the shop floor • Increased the productivity both blister and bottle packing lines by effective resource planning methods
- 3. 6. SAI MIRRA INNO PHARMA PVT. LTD. (FORMERLY KNOWN AS AMERICAN REMEDIES LTD.) Jun 1997 to Feb 2003 Designation: Executive and In-charge of SD - Production Department Accomplishments • Implemented SOPs on shop floor • Prepared/modified and implemented formats as per industrial quality standard • Conducted on-job training to achieve quality product as well as productivity • Carried out the automation in material movement resulting in the low man material contamination and increase productivity • Implemented & motivated to use protective measures in manufacturing departments • Reduced the process loss, increase final yield • Effectively managed process troubleshooting and process standardization • Improved the appearance on tablets and brought down the production time via process modification initiative • Successfully brought down the overtime in Granulation & Packing Department • Conducted OJT & Classroom training to improve knowledge, interest (to workmen) as well as quality of work & product also JOB RESPONSIBILITIES • Production Planning and Control oCarrying out overall activities in production and packing department o Managing complete production operations & ensuring timely accomplishment of production targets to meet the distribution requirements from rolling forecast and availability of machine and materials oSupervising overall shop floor activities, implementing effective techniques to bring efficiency in operation and achieve maximum cost savings o Ensuring effective resource planning for optimizing man and machine utilization, reducing wastes (Process Loss) to enhancing productivity oReducing cycle time on recoverable & non-recoverable rejections and their accumulation o Planning Exhibit Batches in coordination with F&D, QA, customer for Site Transfer projects • Documentation o Authorizing work instructions & SOPs related to production & stores, and ensuring their strict implementation oEnsuring production records are evaluated & signed before sending for Quality Control oHandling of change control and deviation o Conducting risk assessment analysis (FMEA and CAPA) oPreparing WIP statement every month and ensuring its verification oReviewing of Annual product quality Records product wise and its trend • Validation oPreparing and reviewing protocol for Soild oral dosage forms Tablets, Capulsation,Coating, liquid Filling and Packing M/c and review of validation report (Process Validation) o Ensuring timely performance of appropriate qualification/validation • Process Improvement o Designing and implementing system, process (BMR & Protocol) and procedure (SOPs) to facilitate smooth functioning of production operations & enhancing operational efficiency
- 4. o Focusing on optimization of process parameters and initiating process improvements for achieving bottom line objectives and productivity target. • Operations & Maintenance o Troubleshooting and breakdown maintenance, and preventive, corrective and routine maintenance for reducing machinery downtime to minimum & maximum machine utilization o Maintaining & controlling consumables spare parts to facilitate smooth execution of projects • Projects o Handling project of expansion of Area and equipments o Ordering new machine, dealing with their parties o Inspecting machines (FAT and SAT) o Installing machine and completing their qualification documents (DQ, IQ, OQ & PQ) • Quality Assurance oConducting audit in manufacturing department & training to enhance quality of products during all stages of operation to reduce rejection label o Taking adequate measure to ensure manufacturing and storage of drugs in compliance with cGMP o Handling of market complaints and their action plans to avoid in future occurrence • Other Activities o Unit operations, internal audit, safety audit, departmental training o Have attended workshop on current scenarios in GMP and compliance to Schedule M o Have attended seminar on Anatomy of Rotary Tabulating Machines o Attended Training Program on Documentation - Internal faculty, Effective Investigation Skill - Internal Faculty, Practical Approach to Process Validation - Internal faculty o Focusing on Waste and Safety Management o Constant touch with export and marketing co-coordinators by converting non- moving WIP in to movable one AUDITS FACED • US FDA Facility & System Audit • TGA Facility & System Audit • MHRA Facility & System Audit • World Health Organization Renewal Audit • Indian Drug Manufacturers Association Quality Audit • ISO 9001-2000 Quality Management System • GCC Facility and System Audits • British Safety Council Audit • Local FDA Audit • MOH Tanzania, Sudan, Pliva, Chanelle PRODUCT EXPOSURE • Wide range of Solid Oral Dosage Forms like Tablets & Capsules, Sachets & Suppository • Semi Solid Dosage Form – Oral Paste and Ointment • Wide ranges in Liquid Dosages Forms • Packing activities of Solid, Semi Solid and Liquid Dosage Form & Parental Dosage Forms MACHINERY EXPOSURE TABLET MANUFACTURING DEPARTMENT Granulation Dept: Saizoner Mixer Cum Granulator (150L, 250L & 800L) Planetary Mixer (150 L) Fluid Bed Drier (125L & 800L) Mechanical Vibrator Sifter Octagonal Blender (400 L, 600L, 1000L) Double Cone Blender (400 L,600L, 1000L)
- 5. V-Blender (500 L, 3250 L) Conta Blender (750L and 1000L) Capsule Dept: SA-9 Capsule Filling M/c AF-40 Capsule Filling M/c AF-90 &150 Capsules Filing M/c Liquid / Dry syrup Dept: Steam Jacketted Mfg Tank - capacity of 5000L (Anish Pharma);Ramoco and Marchesini liquid filling Machines Transfer Pump; Online Colloidal Mill Auger Type Filling Machine Volumetric Type Filling Machine Semi Automatic Sealing Machine Automatic Sealing Machine (Monoblock M/c) Hand Sealing Machine Labeling Machine (Pack Leader) Compression Dept: Single & Double Rotary Machine (Giga Press) Cadmach-CMD4 , Cadpress (45, 55) & Bi-layer M/c FETTE M/c2090i,3090i GEA module-D and Single Rotary Machines with Exchangeable Turret Coating Dept: Neocota/Solace Automatic Coating Machine (36” & 60”) Pam Glatt and Ganscota Automatic Coating Machine (60”) Conventional Coating Pan (36, 48) Colloid Mill PACKING DEPARTMENT Blister Packing PG Model: 240 CH, 230 XT, Rotovac Blister Packing Machine Pam –Pac: - BP602, BQS Blister Packing Machine Elmac: EPI2500 Blister Packing Machine Hoonga Blister Packing Machine Camera- Jackson, ACG Pam; Covans; Jekson Product recovery system; NFD rejection system Card Pack Ecobliss Card Packing Machine Strip Packing Satellite and Kashmirra Alloys Strip Packing Machine MST-200 Italy Online Collator System; NFD system Bottle Packing Foong Chang Bottle Packing Machine Countec Bottle Packing Machine Silica Gel Inserting m/c – CVC & Countec Cotton Inserting m/c –CVC & Countec Inline Capping m/c – CVC & Countec Induction Sealing m/c – CVC & Countec Labeling Machine –Pack Leader Sachet Packing Pakona Sachet Packing M/c Star Sachet Packing M/c Mes-Pack Sachet Packing M/c Suppositories Filling M/C Sarang Suppositories Filling Machine Over printing M/C S-4, S-7, S-8 Image Printer and has Jet TCU Printer and Domino Inkjet Printer and Concept Coding Machine; Zanasi Inkjet Printer Cartonator Machine IC-150 ; CP120,Hicart Cartanator CAM Cartonator HV Cartonator Hoonga Cartanator Check Weigher
- 6. Technofour CW-1200:Anristu Shipper Sealing & Weighing Machine Shrink Wrapping Machine Sticker Labeling Machine Tablet/Capsules Printing Machine EDUCATIONAL QUALIFICATIONS • M.S Pharmaceutical Technology from Vinayaka Missions (Distance Education) • B.Pharm from The Tamilnadu Dr. M.G.R. Medical University in the year 1997 OTHER QUALIFICATIONS • D.P.P.M. from IPER Pune in March 2000 • Import and Export Management, a Certificate Course by Govt. of India in December 2008 IT SKILLS • MS Office - 2000 with DTP Literacy • ERP & SAP • Lotus Notes & MS Outlook PERSONAL DETAILS Date of Birth : December 7, 1969 Address : S/O M. Mahalingam, No.128, MTH Road, Tiruninravur-602024, Tiruvallur Languages Known : English, Hindi and Tamil,Telugu REFERENCES • Mr. Madhusudan Rao, Deupty General Manager Alembic, Mobile: 07872883789 • Mr. Bhupesh Patel, Sr. Manager Sikkim II Plant Head, Sun Pharma Sikkim, Mobile: 09609879711 • Swayam Prakash Business Director- LifePharma –(VPS group Dubai)
- 7. Technofour CW-1200:Anristu Shipper Sealing & Weighing Machine Shrink Wrapping Machine Sticker Labeling Machine Tablet/Capsules Printing Machine EDUCATIONAL QUALIFICATIONS • M.S Pharmaceutical Technology from Vinayaka Missions (Distance Education) • B.Pharm from The Tamilnadu Dr. M.G.R. Medical University in the year 1997 OTHER QUALIFICATIONS • D.P.P.M. from IPER Pune in March 2000 • Import and Export Management, a Certificate Course by Govt. of India in December 2008 IT SKILLS • MS Office - 2000 with DTP Literacy • ERP & SAP • Lotus Notes & MS Outlook PERSONAL DETAILS Date of Birth : December 7, 1969 Address : S/O M. Mahalingam, No.128, MTH Road, Tiruninravur-602024, Tiruvallur Languages Known : English, Hindi and Tamil,Telugu REFERENCES • Mr. Madhusudan Rao, Deupty General Manager Alembic, Mobile: 07872883789 • Mr. Bhupesh Patel, Sr. Manager Sikkim II Plant Head, Sun Pharma Sikkim, Mobile: 09609879711 • Swayam Prakash Business Director- LifePharma –(VPS group Dubai)